BeON ECO User's Operating Manual

Installation Operation
User Operating Manual
User Ma nu al V 1. 1User Ma nu al V 1. 1
Address: R. Actriz Palmira Bastos, LT 102 Lisbon Telephone: +351 935866092 Email: info@beonenergy.com Skype: beonenergy web: www.beonenergy.com
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The micro inverter offers uniqu e technology that ena bles much
improved solar energy harvest , increased reliability, simplif ied
installation and efficient ma nagement of solar power systems.
Each micro inverter is individu ally connected to one PV module in
the solar panel array. This uniqu e configuration achieves Maximum
Power Point Tracking (MPPT) at th e PV module level, thus
eliminating single-point fa ilure, minimizing the effect of shad ing,
soiling, orientations or PV mod ule aging, and improving the
system’s energy harvest by up to 50 %.
Catalog
1 Important Safety Informatio n
2 Micro Inverter System
2.1 How I t Work
2.2 Opt imal Re liabi lity
2.3 Eas y of Desi gn
3 Product Information
3.1 Ove rview
3.2 Maj or Char acter isti cs
3.3 Dat ashee t
4 Packing Checklist
4.1 Ass embly P arts
4.2 Pro duct De scrip tion
5 Planning of Micro Inverter Inst allation
5.1 Exp lanat ions of S ymbo ls on Inv erter
5.2 Lig htnin g and Sur ge Sup press ion
6 Micro Inverter Mounting and Wir ing
7 Commissioning and Operation
7.1 Ene rgize t he Syst em
7.2 Mic ro Inve rter Op erat ion
8. Troubleshooting and Mainte nance
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1.1 Rea d It Firs t
1.2 Saf ety Ins truct ions
6.1 Too l Requi red
6.2 Ins talla tion Di agra m
6.3 Ins talla tion St eps
6.4 Cab le End In stall atio n
8.1 Sta tus LED I ndica tion s and Err or Repo rting
8.2 Tro ubles hoot an I nope rable M icro In verte r
8.3 Mic ro Inve rter Ma inte nance
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This manual contains important instruction for use during installation and maintenance of the micro inverter. To reduce the risk of electrical shock, and to ensure the safe installation and operation of the micro inverter, the following safety symbols appear throughout this document to indicate dangerous conditions and important safety instruction.
1 Important Safety Information
1.1 Read It First
DANGER
NOTICE indicates a situation that can result in property damage, if not avoided.
Do not use equipment in a manner not specified by the manufacturer. Doing so may cause death or injury to persons, or damage to equipment.
Be aware that only qualified personnel should install or replace the micro inverters and the cable and accessories.
Do not attempt to repair the micro inverter; it contains no user-serviceable parts. If it fails, contact customer service to start the replacement process. Tampering with or opening the micro inverter will void the warranty.
If the AC cable on the micro inverter is damaged or broken, do not install the unit.
Before installing or using the micro inverter read instructions and cautionary
1.2 Safety Instructions
markings in the technical description and on the micro inverter system and the PV equipment.
Connect the micro inverter to the utility grid only after you have completed all installation procedures and after receiving prior approval from the electrical utility company.
Be aware that the body of the micro inverter is the heat sink. Under normal operating conditions, the temperature is 20°C above ambient, but under extreme conditions the micro inverter can reach a temperature of 80°C (176°F). To reduce risk of burns, use caution when working with micro inverters.
Do not disconnect the PV module from the micro inverter without first removing AC power.
Be aware that the micro inverter has field-adjustable voltage and frequency trip points that you may need to set, depending upon local requirements. Only an authorized installer with the permission and following requirements of the local electrical utility should make adjustments.
NOTICE
WARNING
WARNING indicates a hazardous situation which, if not avoided, can result in death or serious injury or moderate injury.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
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2.2 Optimal Reliability
Micro inverter systems are inherently more reliable than traditional inverters. The distributed nature of a micro inverter system ensures that there is no single point of system failure in the PV system.Micro inverters are designed to operate at full power at ambient temperatures as hign as 65 (150). The micro inverter housing is designed for outdoor installation and complies with the IP65 environmental enclosure rating standard:
IP65 rating definition: Indoor or outdoor use primarily to provide a degree of protection against hose-directed water, the entry of water during occasional temporary submersion at a limited depth, and damage from extemal ice formation.
NOTE: To ensure optimal reliability and to meet warranty requirements. the micro inverter must be installed according to the instruction in this manual.
2.3 Easy of Design
PV systems using micro inverters are very simple to design and install. You will not need string calculations, and you can install individual PV modules in any combination of PV module quantity, type, age and orientation. You won’t need to install cumbersome traditional inverters. Each micro inverter quickly mounts on the PV racking, directly beneath each PV module. Low voltage DC wires connect from the PV module directly to the co-located micro inverter, eliminating the risk of personnel exposure to dangerously high DC voltage.
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2 Micro Inverter System
,
The micro inverter system is the world s most technologically advanced inverter system for use in utility-interactive applications. This manual details the safe installation and operation of the micro inverter.
2.1 How It work
The micro inverter maximizes energy production from your photovoltaic (PV) array. Each micro inverter is individually connected to one PV mondule in your array. This unique configuration means that an individual maximum peak power point tracker (MPPT) controls each PV module. This ensures that the maximum power available from each PV module is exported to the utility grid regardless of the performance of the other PV modules in the array. That is, although individual PV modules in the array may be affected by shading, soiling, orientation, or PV module mismatch, the micro inverter ensures top performance for its associated PV module. The result is maximum energy production from your PV system.
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3 Product Information
3.3 Datasheet
Micro inverter has following characteristics which make micro inverter “High Efficiency, High Reliability, High Cost Effective Ratio”
Wide DC input voltage and current range. Wide MPP voltage range ensure high yield under various weather conditions. High MPP tracking accuracy, ensure the minimum power loses during converting. Complete set of protection methods.
Also, following protection methods are integrated in micro inverter:
3.1 Over vi ew
3.2 Majo r Ch aract er is tics
Inter nal ov ervol tage Groun d faul t prote ctio n Grid mo nito ring Groun d faul t curre nt mon itori ng DC curr ent mo nitor ing
Model
BeON ECO
Input Data (DC)
Max. input power 180-300W
50V
24V
Peak power tracking range 24V~50V
Operating range
Max. DC short circuit current
15A
Max.
input current 10A
Output Data (AC)
Max. output power
250
W
Nominal output current 1.09A
Max. output current 1.14A
Nominalvoltage range 184V~265V (Adjustable with Country Deviation)
Nominal frequency range 46Hz~60.2Hz (Adjustable with Country Deviation)
Power factor >0.99
Total harmonic distortion (THD) <3.5%
Max. units per branch
16
Efficiency
Peak inverter efficiency
95.40%
CEC weighted efficiency 94.10%
Nighttime power consumption
110mW
Mechanical Data
Enclosure environmental rating IP68 Operating temperature range
Dimensions (WxHxD) 232mmx134mmx26mm
Weight 1.65kgs
22V~50V
-40~+65
Max. input DC voltage [ V ]
Start Voltage
A
B
C
D
E
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4 Packing Checklist
5 Planning of Micro Inverter Installation
5.1 Ex pl anati on s of S ymbol s on I nvert er
After you receive the micro inverter, please check if there is any damage on the carton, and then check the inside completeness for any visible external damage on the micro inverter or any accessories. Contact your dealer if anything is damaged or missing.
4.1 Assembly Parts
4.2 Product Description
Description
A DC connectors
B
AC connector
C
LED
D
Grounding hole
E
Wallbracket hole
5.2 Li gh tning a nd S urge Supp re ssion
Micro inverters have integral surge protection, greater than most traditional inverters. However, if the surge has sufficient energy, the protection built into the micro inverter can be exceeded, and the equipment can be damaged. For this reason, recommends that you protect your system with lightning and/or surge suppression devices. In addition to having some level of surge suppression, it is important to have insurance that protects against lightning and electrical surges.
Symbol
Description
Dangerous electrical voltage
This device is directly connected to public grid, thus all work to the inverter shall only be carried out by qualified personnel.
NOTICE, danger!
This device directly connected with electricity generators and public grid.
Danger of hot surface
The components inside the inverter will release a log of heat during operation, DO NOT touch aluminum housing during operating.
An error has occurred
Please go to chapter 10 “Trouble Shooting” to remedy the error.
This device SHALL NOT be disposed of in residential waste
Please go to Chapter 9 “Recycling and Disposal” for proper treatments.
No unauthorized perforations or modifications
Any unauthorized perforations or modifications are strictly forbidden, if any defect or damage (device/person) is occurred, shall not take any responsibility for it.
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6 Micro Inverter Mounting and Wiring
6.3 In st allat io n St eps
6.1 Tool Required
6.2 Installation Diagram
01. PV module
02 .Micro inverter
03 .Junction box
04. Mounting rail
05 .Grounding line
06 .AC power cable
07. DC connectors
08 .AC connector
09 .T-connector of AC power cable
10 .Cable end cap
11 .T connector temporary plug cap
12 .Plug sealing cap
13. Unlocking tool
DO NOT connect or disconnect the PV module and micro inverter without first removing AC power from the PV system.
DANG ER
Installing the micro inverter system involves several key steps. Each step listed here is detailed in the following page. Step1: Check system configuration Step2: Connect AC power cable and fix T-connector Step3: Install inverter Step4: Ground connection Step5: Install the end cap of AC power cable Step6: Connect inverter AC output and access AC power cable to AC bus box Step7: Statistics installation diagram Step8: Connect PV module
DO NOT connect or disconnect the PV module and micro inverter without first removing AC power from the PV system.
WAR NI NG
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6.4 Cable End Installation
Allow a minimum of 1.9cm between the roof and the bottom of the micro inverter. Also allow 1.3cm between the back of the PV module and the top of the micro inverter.
WAR NI NG
You must install the micro inverter under the module, out of rain and sun. Do not mount the micro inverter in a position that allows long-term exposure to direct sunlight or in a vertical orientation that allows water to collect in the DC connect recess.
WAR NI NG
If this micro inverter is installed in Australia, Electrical Installation & Maintenance shall be conducted by licensed electrician and shall comply with Australia National Rules.
NOTI CE
During installation, if the arrays are mono-crystalline or polycrystalline solar cells, the array should be floating. If the arrays are thin-film cells, the PV negative pole should be grounded.
NOTI CE
Strip cable jacket 18mm~25mm
Disassemble the Seal, Clamp Ring, Nut, then Insert through the cable
Insert each wires into the holes
Push he cable to the end. Gently try to pull out the cable. It should not be pulled out
Screw the sealing nut into body tightly with a force of 25 Kgf.cm
Note:
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Wire size: 14AWG (2.08mm ) stardard / 12AWG (3.33mm ) optional Max current: 15A for 14AWG, 20A for 12AWG Recommended sealing nut torque: 25Kgf.cm (2.5N.m) Recommended installation temperature: 20 (60 F) upward
Avoid oil and gasoline Waterproof rate: IP67 Cable color: Live: Brown / Black, Neutral: Blue / White, Grounding: Yellow / Green
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7 Commissioning and Opera tion
8 Troubleshooting and Maintenance
8.1 St at us LED In di ca tions a nd E rror Re po rting
Turn on the AC disconnect or circuit breaker for each micro inverter AC branch circuit.
Turn on the main utility-grid AC circuit breaker. Your system starts producing power after a five-minute wait time.
7.1 Energize the System
Please noti ce the s ymbo ls.
Quali fied p erson nel on ly may co nnec t the mi cro inv erte r to the uti lity g rid aft er rec eivin g prio r appr oval fr om the e lectr ical utili ty com pany.
Ensur e that a ll AC and DC wi ring i s corre ct. En sure th at non e of the AC and D C wire s are pin ched o r damag ed. En sure t hat all AC junc tion b oxes ar e prop erly cl osed .
WAR NI NG
WAR NI NG
7.2 Micro Inverter Operation
The micro inverter is powered on when sufficient DC voltage from the PV module is applied. The status LED of each micro inverter will blink green to indicate normal start-up operation approximately one minute after DC power is applied. You may need to use a handheld mirror to view indicator lights on the undersides of the micro inverters.
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2.
Adhere to all the safety measures described throughout this manual. Qualified personnel can use the following troubleshooting steps if the PV system does not operate correctly.
Do not attempt to repair the micro inverter; it contains no user­serviceable parts. If the micro inverter fails, contact customer service to obtain an RMA (return merchandise authorization) number and start the replacement process.
WAR NI NG
Startup L ED Op era tio n:
The Status LED of each micro inverter blinks green to indicate normal start-up operation approximately one minute after DC power is applied. Red blinks after DC power is first applied to the micro inverter, it is normal when the micro inverter starup. After about 5mins, the self-inspection finish. The green LED blinks 1 time per second, it indicates normal operation.
Post-St art up LE D Ind ica tio ns:
Use a handheld mirror to view indicator lights on the undersides of the micro inverters:
Flashing Green: Indicates normal operation. Flashing Red:Indicates that the micro inverter is not operating normally. The
micro inverter does not sense that the utility grid is within voltage / frequency specifications. The micro inverter cannot produce power until it is resolved.
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8.2 Tr ou blesh oo t an I noper ab le Micr o In verte r
To troubleshoot an inoperable micro inverter, follow the steps in the order shown.
WARNING: Be aware that only qualified personnel should troubleshoot the PV array or the Micro inverter.
Best Practice: Never disconnect the DC wire connectors under load. Ensure that no current is flowing in the DC wires prior to disconnecting. If necessary, use an opaque covering to cover the PV module prior to disconnecting the PV module. Always disconnect AC power before disconnecting the PV module wires from the micro inverter. The AC connector of the micro inverter is suitable as a disconnecting means.
WARNING: The AC and DC connectors on the cabling are rated as a disconnect only when used with a micro inverter.
WARNING: The micro inverters are powered by DC power from the PV modules. Make sure you disconnect the DC connections and reconnect DC power to watch for the LED blinks one minute after DC is applied.
Make sure AC breakers and disconnects are closed.
Check the connection to the utility grid and verify that the utility voltage is within allowable ranges shown in the Technical Data section on page 7 of this manual.
Verify that AC line voltage at all solar power circuit breakers at the load center and subpanels is within the ranges shown in the following table.
Verify that AC line voltage at the junction box for each AC branch circuit are within the ranges are shown in the following table: econnect DC power to watch for the LED blinks one minute after DC is applied.
Using an disconnect tool, disconnect the AC cable for the micro inverter in question from the cable.
Verify that utility power is present at the micro inverter by measuring line to line and line to neutral at the cable connector.
Visually check that the AC branch circuit connections (cable and AC connections) are properly seated. Reseat if necessary. Check also for damage, such as rodent damage.
Make sure that any upstream AC disconnects, as well as the dedicated circuit breakers for each AC branch circuit, are functioning properly and are closed.
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2.
3.
4.
5.
6.
7.
8.
230 o r 240 Volt A C, Sing le Phas e 208 Vo lt AC, Th ree Pha se
L to N
184 ~265V A C
(L1 to L2) or (L2 to L3) or ( L3 to L1)
Disconnect and re-connect the DC PV module connectors. The status LED of each micro inverter will blink green to indicate normal start-up operation soon after DC power is applied. The LED subsequently resumes normal operation if the Grid is present.
Attach an ammeter clamp to one conductor of the DC cables from the PV module to measure micro inverter current. This will be under one Amp if AC is disconnected.
Check the DC connections between the micro inverter and the PV module. The connection may need to be tightened or reseated. If the connection is worn or damaged, it may need replacement.
Verify with your utility that line frequency is within range.
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10.
11.
12.
8.3 Mi cr o Inver te r Ma inten an ce
Routine maintenance, although not mandatory, is recommended to maintain efficient operation of the PV installation.
It is recommended that maintenance operations be only performed by qualified personnel or personnel. The maintenance schedule may vary depending on the environmental conditions of the installation site.
WAR NI NG
Rout in e Ma in te nance
Conduct an annual visual inspection (where possible) on the various components (DC cables, micro inverters and AC cables) to check for dust, dirt, moisture and water seepage. Clean the equipment if necessary. Clean using compressed air, a vacuum cleaner or special brushes, if possible.
Check that there has been no drastic change in the installation conditions that might have a negative influence on radio communication with the micro inverters.
Ann ual Cle aning
Ann ual Ope ratio ns
184 ~265V A C
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