Bennett Marine EIC5000 User Manual

(EIC5000)
External Hydraulic Tubing Connection
Three Rings (cut rod only)
Less Than 1" When Fully Retracted
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Less Than 1" or More Than 2 ½" Total Stroke
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ELECTRONIC INDICATOR CONTROL INSTALLATION AND OPERATION
INSTRUCTIONS
BEFORE BEGINNING INSTALLATION:
READ INSTRUCTIONS COMPLETELY
MAKE SURE BATTERY POWER IS DISCONNECTED
TEST SYSTEM BEFORE PUTTING THE BOAT BACK IN THE WATER
IMPORTANT - SPECIAL REQUIREMENTS:
FIGURE 1
System is voltage specic. Please make sure • you have a 12 or 24 volt EIC5000 depending on your requirements.
- Actuator stroke is more than 2 ½" OR
- Less than 1" of piston shaft is exposed when the actuator is fully retracted OR
- Actuator has external hydraulic connection
System will not work when actuator stroke is 1" or less•
If installing in an M80 or M120 Sport Tab kit, your actuator will have three molded rings as • shown in Figure 1. Cut the metal rod to 6 ⁄" as indicated by score mark (see enclosed instruction sheet for cutting the rod).
REQUIRED TOOLS
7/16", 1/2" & 9/16" Wrench Teon Tape Marine Grade Sealant
1/8", 3/16", 5/16" & 3/4" Drill Bit Wire Stripper Vise Grips
2" Hole Saw Electric Drill Wire Cutter
KEEP THIS MANUAL WITH BOAT OWNER’S INFORMATION
Bennett Marine, Inc.
550JimMoranBlvd•DeereldBeach,FL33442 Phone:954.427.1400•Fax:954.480.2897
Web: www.BennettTrimTabs.com
IMPORTANT:
Hydraulic Tubing
Short
Hydraulic
Fitting
Transom
Transom
Hydraulic Tubing
Brass Elbow
Nut
Pipe
Nipple
Check Special Requirements noted on the front cover of this manual before beginning installation. If you are installing a preassembled actuator with the sensor wires already included, skip to step 6.
Installing New Upper Hinge with Sensor Step 1 - Inside transom, with tabs in full up position, locate
trim tab hydraulic line. If there is no pipe nipple visible inside the transom, you have a short through-transom tting connection, (see Figure 2). Unscrew and remove actuator away from the transom and use a 7/16" wrench to remove the tubing from the upper hinge. Skip to step 3.
For standard installations, detach tubing from brass elbow (some uid will drip out). While holding pipe nipples with vise grips, unscrew brass elbow using 9/16" wrench. Do this procedure for port and starboard cylinders (see Figure 3).
Step 2 - Outside transom, unscrew and remove actuator away
from the transom. Remove pipe nipple.
Step 3 - Start with the port side cylinder. Snap white
plastic clip on shaft protruding from bottom of cylinder. IMPORTANT: This clip must be used to keep the spring inside the cylinder compressed. Grasp cylinder upper hinge with both hands and unscrew it counterclockwise from the cylinder body (a small amount of uid may spill).
FIGURE 2
FIGURE 3
Step 4 - IMPORTANT: Use care when handling sensor
coils during assembly to avoid damaging wires. Insert metal rod into piston, POINTED END DOWN. Make sure that the O-ring is in place in new upper hinge with sensor coil. Screw new upper hinge with Red Sensor Wire onto the port side cylinder while keeping metal rod inserted into center of sensor coil (see Figure 4). Tighten upper hinge hand tight. You will nish tightening cylinder in Step 7.
Step 5 - Remove plastic clip from piston and repeat steps
2 - 4 for the starboard cylinder. Use upper hinge with Green Sensor Wire for the starboard side.
Step 6 - Using template on the last page, drill 5/16" hole
in transom for the Sensor Wire (see Figure 5). Screw pipe
FIGURE 4
FIGURE 5
EIC Installation Overview
EIC Relay Module Power Lead Orange (12 Volt +) Black (12 Volt - )
Purple Power Lead
Orange Power Lead
Spare ATC Lead
Starboard (Green) Sensor Wire
Port (Red) Sensor Wire
Black Ground Wire from HPU
Four-Color HPU Wire Harness
EIC Relay Module
HPU
EIC Display
nipple into actuator upper hinge. Tighten nipple hand tight. Then, with vise grips, tighten two full turns … NO MORE. Cover end of pipe nipple with masking tape. If you have the short through­transom tting, using a 7/16" wrench, screw it in until the tting is snug; the shoulder of the tting will just touch the plastic of the upper hinge.
Step 7 - Carefully feed Sensor Wire through 5/16" hole. Apply sealant to actuator upper hinge
surface around pipe nipple, screw holes, and cable. Secure actuator upper hinge to transom with mounting screws. Grasp cylinder body with both hands and tighten (clockwise) securely.
Step 8 - Inside transom, remove masking tape from pipe nipples. Carefully wrap Teon tape
around male threads of pipe nipples. Holding pipe nipples with vise grips (to prevent them from turning) re-secure 90 degree elbows. Re-attach hydraulic tubing, tightening nut nger tight. Snug nut with 1/2" wrench. Do not over-tighten. Note: If you have the short through-transom ttings, omit this step. Repeat for other side. Run Red and Green Sensor Wires to where you plan to mount the EIC Module.
Step 9 - Mounting the EIC Display
Using the template on the last page, mark the location for your EIC Display and locate the centers of the holes. Use a 2" hole-saw to cut the center hole and 3/16" drill for the four mounting stud holes. Use a small bead of sealant around the perimeter of the display to seal. Plug the EIC Harness (blue cable) into the back of the EIC Display. Use the 4 nylon thumb nuts to secure the display (use care to avoid over-tightening).
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