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Dough Master
Member of the
MouldingRoundingDividing Proofing
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MouldingRoundingDividing Proofing
DOUGH MASTER:
The master of dough dividing
By controlling the stress in the dough, various dough consistencies can be precisely processed to
meet your quality standards and desired line efficiencies. Handling with care allows a higher
water absorption without creating a stickier dough surface.
The Dough Related Software (DRS) manages the divider servo drives settings so even very delicate
dough, with long fermentation times and high water content can be processed as gently as by
hand. In combination with the Benier Dough Controller the total dividing process is optimized.
Smart design
■ Easy cleaning concept: quick release design;
■ Easy acces;
■ Easy to integrate in the process;
■ Easy to operate;
Dividing
High performance combined
with flexibility is a character-
istic feature of the Dough
Master.
■ Easy to adapt to your requirements.
On board intelligence
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Built in PLC:
the operator’s assistant for optimal performance
■ Pre-set parameters configured to the dough consistency and process for each recipe / product:
■ Dough Related Software (DRS):all mechanical movements are independently servo driven;
including dough pressure regulation of main piston;
■ Pre adjustment of the required dividing weight (volume);
■ Machine speed displayed in pieces per hour;
■ Belt speed of the first and second conveyor for correct separation;
■ Control of process optimizing units such as oil separation, flour dusters etc.;
■ Support during operation:
■ Summary of main process parameters on touch screen and easy to adapt in order to optimize the
production flow;
■ Operation instruction on screen (failure remove instruction).
Dough Master
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Accuracy
Accuracy is defined by several parameters:
■ The dough consistency determines for a large part the accuracy that can be achieved;
■ Correct process management ensures that the optimum accuracy is maintained;
■ The concept “Master of Dividing” with DRS, including Multi Pocket Design;
guaranties the highest achievable divider accuracy.
To measure the dividing result and also to optimize the dividing process, Benier
delivers the Dough Controller.
The Dough Controller takes control of your dough by:
■ Industrial (robust) design, suitable for bakery environment;
■ Combined divider touch screen functionality;
■ Central PLC data base with recipe information (>100 recipes);
■ Less risk on operator failures;
■ Rejection of dough pieces of incorrect weight;
■ Automatic feedback for adjustment of the piston volume;
■ In combination with the dough master: dough supply optimizing for reduction of
dough damage;
■ Generating statistic process information of current batch or products
produced including trend line;
■ Quick-Release concept for easily removing the belts for
intensively easy cleaning.
The Free Pocket Dimension
execution allows processing
a wide weight range always
having the final shape in
control.
Heart of divider Dough Controller
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Technical specifications
1100 1975
719 698
732
Cleaning
300
Good accessibility for cleaning, guaranties
the continuity of the quality standard, re-
duces down time and improves the technical
condition of the processing unit. The Quick
Release concept in combination with the
cleaning trolley allows a more intensively
cleaning of components in the machine.
400
1645
710
666
Pocket Weight range
Type Amount Min. Max.
DM 20 2 400 2280
DM 24 2 400 2280
4 200 1080
DM 30 3 250 1480
DM 36 3 250 1480
DM 6 100 680
DM 40 4 200 1080
DM 50 5 170 840
DM 60 6 100 680
DM WB 36 3 350 1850
6 350 880
DM WB 40 4 460 1380
DM WB 48 4 460 1380
8 250 630
DM WB 50 5 360 1080
DM WB 60 6 350 880
DM WB 80 8 250 630
DM SWB 60 6 350 1080
DM SWB 6/12 6 150 885
12 65 395
1385
The Quick Release concept in
combination with the cleaning trolley
■ Capacity: max. 1.500 strokes/hour, depending on dough handling
■ Other pocket dimensions available on request
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MouldingRoundingDividing Proofing
C
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K
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The Baking Process:
Silo Mixing Cooling Freezing PackagingDough handling
Pizza
Bakeware:
Conveyor systems:
System control:
Final
proofing
Decorating Baking
Pan
handling
Crate
handling
Benier Nederland bv,
Postbus 2165, 5202 CD ‘s-Hertogenbosch
Graaf van Solmsweg 111
5222 BS ‘s-Hertogenbosch The Netherlands
www.kaakgroep.com
Member of the
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