Benefon TGP 60 EU Service Manual
Product: TGP-60-EU (Vega) /
15.1.1999
SERVICE MANUAL
GP_60UGB.TOC
BENEFON VEGA
TGP-60-EU
1
Product: TGP-60-EU (Vega) /
15.1.1999
TGP-60-EU
1.0 PRODUCT FEATURE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 1 - 1
1.1 Network standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
1.2 Physical dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
1.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
1.4 Abbreviated dialling memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
1.5 Recent Calls memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
1.6 Clock functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
1.7 Additional network dependant features . . . . . . . . . . . . . . . . . . . . . 1 - 2
1.8 SIM card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
1.9 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
1.10 Other functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
1.11 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.12 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.13 PRODUCT FAMILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
2.0 OWNER’S MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
3.0 CAR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3.0.1 Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3.0.2 Phone Holder KDS-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3.0.3 Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3.0.4 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
3.0.5 External Handset HDS-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
3.0.6 Car Box UDH-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
3.0.7 Hf Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
4.0 LOCAL SERVICE MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
4.1 SERVICE EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
4.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
4.1.2 Required equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
4.1.3 Power source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
4.2 GSERV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.2.3 Starting GSERV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
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Product: TGP-60-EU (Vega) /
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4.2.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
4.2.5 Remote control of measurement equipment . . . . . . . . . . . . . . . 4 - 4
4.3 SERVICE MODE COMMANDS . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
4.3.1 Local mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
4.3.2 GSM mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
4.3.3 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
4.3.4 Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
4.3.5 Memory and settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6
4.3.6 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6
4.3.7 About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6
4.4 TUNING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
4.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
4.4.2 Base frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
4.4.3 TX power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
4.4.4 RX RSSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8
4.4.5 A/D converter calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8
4.4.6 Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9
4.4.7 Enable/Disable tuning values . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9
5.0 TECHNICAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
5.0.1 Block diagram of the product . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
5.0.2 A technical explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
5.1 Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.2 HW and SW version numbering . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.2.1 Hardware version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.2.2 Software version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
5.3 Logic/audio module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.3.1 Audio Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 4
5.3.2 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
5.3.3 Parts list OA1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8
5.4 RF-module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 21
5.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 21
5.4.2 Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 22
5.4.3 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 22
5.4.4 Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 22
5.4.5 Power supply and power switching. . . . . . . . . . . . . . . . . . . . . .5 - 22
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Product: TGP-60-EU (Vega) /
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5.4.6 Antenna and antenna connector . . . . . . . . . . . . . . . . . . . . . . .5 - 23
5.4.7 Parts list OY1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 24
5.5 MECHANICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 36
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Product: TGP-60-EU (Vega) /
15.1.1999
1.0 PRODUCT FEATURE DESCRIPTION
1.1 Network standard
GSM 900 phase 1 class 4 handportable (2W) with supporting Full Rate speech
coding.
Additionally Benefon Vega supports some phase 2 features.
No data services are supported.
1.2 Physical dimensions
Maximum dimen sions witho ut an tenna are 56 x 145 x 23 . Volum e o f the phon e
159 cc.
Weight of the phone is around 190 g.
1.3 Display
Clear and easy to read full graphical 30x36 mm LCD. The display has 8
symbols consisting of 23 indicators. Text area has altogether 33x95 pixels.
Minimum of 4x16 characters can be displayed simultaneously.
1.4 Abbreviated dialling memory
- extremely simple key strokes to call to abbreviated dialling numbers
- for each number an alphanumeric string of 20 characters can be attached.
This string is displayed if CLIP service notices an incoming call from saved
number.
- memory scroll and recall in an alphabetical order
1.5 Recent Calls memory
- last dialled number memory for 15 e ntries, ext remel y simple key seq uen ce to
call these numbers
- last answered call identity memory for 5 entries
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- last unanswered call identity memory for 5 entries
- memory scroll and recall in an alphabetical order
- BeneWin® Editor PC software for maintaining the abbreviated dialling
number memory
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Product: TGP-60-EU (Vega) /
15.1.1999
1.6 Clock functions
- date and time display
- programmable alarm function
- programmable phone start up time and power down time (max. 24h)
- recent calls time stamping, see user manual for details
1.7 Additional network dependant features
- calling line identity presentation, CLIP
- multiparty calls between up to 5 users
- Short Message Service (SMS) capability for bo th receiving and sending
messages
1.8 SIM card
Benefon Vega uses plug in S IM card.
1.9 Power consumption
Battery cells: 4x 1.2 V NiMH. Three different battery packs are initially
available; small with 750 mAh capacity, standard with 850 mAh capacity and
power with 1600 mAh capacity.
Talk time is approximately 3.5 hours with full 2W transmit power. Maximum idle
time is approxim ate l y 65 ho ur s w ith 8 50 mAh battery, but it’s heavily s ubj e c t to
GSM network configuration.
With 1600 mAh battery talk time is approximately 6.4 hours and maximum idle
time is 120 hours.
1.10 Other functions
Benefon Vega offers five different ringing tones, also some other melody
options.
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1.11 Accessories
- mains charger
- cigarette lighter socket charger
- belt clip
- basic car holder kit
- complete car installation kit (holder with charger, optional external antenna,
hands free and an optional separate handset)
- desktop charger for the phone and one reserve battery pack
1.12 Manufacturer
BENEFON OY
Product: TGP-60-EU (Vega) /
15.1.1999
P.O. Box 84
(Meriniitynkatu 11)
FIN 24101 SALO
FINLAND
Telephone: + 358 2 77 400
Telefax: + 358 2 332 633
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1.13 PRODUCT FAMILY
- BENEFON VEGA HANDPORT ABLE TGP-6 0-EU
- MAINS CHARGER CMA-60-230
- CIGARETTE LIGHTER CHARGER CCS 60-12
- DESKTOP CHARGER CTA-60
- LIGHT HOLDER KDC-60
- PORTABLE HANDS FREE EHD-60
- HANDS FREE CAR KIT
This kit includes a charging holder KDS-60, carbo x UDH-60, loudspeaker and
microphone for hands free function, car radio mute and external alert facility.
Product: TGP-60-EU (Vega) /
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- EXTERNAL HANDSET WITH HOLDER HDS-50
This is an optional accessory for the hands free car kit.
- BENEWIN SCA-60
- ANTENNA ADAPTER RAC-60
- HAND STRAP
- BELT CLIP
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Product: TGP-60-EU (Vega) /
15.1.1999
Mains Charger
Cigarette Lighter Charger
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Desktop Charger
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Product: TGP-60-EU (Vega) /
15.1.1999
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Product: TGP-60-EU (Vega) /
15.1.1999
Complete car installation kit (holder with charger, optional external antenna, hands
free and an optional separate handset)
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Product: TGP-60-EU (Vega) /
15.1.1999
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BeneWin
Product: TGP-60-EU (Vega) /
15.1.1999
BeneWin
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2.0 OWNER’S MANUAL
Product: TGP-65-EU (io) /
25.01.1999
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3.0 CAR KIT
The Car Kit includes a phone holder (KDS-60), a car box (UDH-60), an
antenna, an instal lation base , a hf speaker, a microphon e and a cable. The Car
Kit sales package al so includes an install ation mater ial bag, whi ch contain s the
necessary installation equipmen t. On the next page you will find a diagram of
connections explaining how to install the Car Kit.
Caution:
The Car Kit should be installed by Benefon authorized installer only. An end
user should never attemp to install the Car Kit alone without any professional
assistance. The professional installers have the required tools and knowledge
to install the Car Kit properly and safely. Also the terms of warranty demand
that the Car Kit is installe d by professional personnel. Ca ble routing may cau se
interference with the components of the vehicle’s electronic systems (such as
ignition and braking systems). It is recommended that cable is not routed next
to these electronic components.
Product: TGP-60-EU /
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3.0.1 Antenna
Choose a suitabl e p lac e for t he antenna. It is recommended that you pl ace the
antenna on the roof of the vehicle.
3.0.2 Phone Holder KDS-60
Choose such a place for the phone holder in the vehicle that will be both easy
and safe when using the phone. Remember to leave enough space for th e
antenna plug behind the phone holder. First, fix the installation base to the
place you have chosen, and then install the phone holder in the installation
base.
3.0.3 Microphone
Install the microphone so that it is aimed directly at the user, and comes as
close as possible to the user’s mouth. A goo d place for the microphone is n ea r
the rearview mirror where the noise level is lower than, for example, beside a
windshield pillar. It is also possible to install the microphone on a sun visor, but
then it will be inconvenient to use the sun visor an d microphone at the same
time. One alternative would be a swan-neck microphone as it can be placed
closest to the user’s mouth.
3.0.4 Cable
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Obtain the necessary +-electricity from a suitable place, preferably directly
from the battery of the vehicle. Connect the fuse chamber to the +-wire. You
will find the fuse chamber in the installation material bag. Connect the ground
1
lead to the frame of the car with a short wire.
3.0.5 External Handset HDS-50
Install the external handset the same way as you installed the phone holder.
3.0.6 Car Box UDH-60
Place the car box out of sight inside the dashboard of the car or to another
suitable place. First, connect the wires to the car box. Install the car box so
that the heat sink has some space for cooling. The car box has holes which
enable you to fasten the car box with a cable tie. The installation material bag
also contains adhesive band fasteners.
3.0.7 Hf Speaker
Product: TGP-60-EU /
15.1.1999
Install the speaker in a suitable place near the floor of the car. To avoid echo
remember to pay attention to the position of the microphone as well.
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A Diagram of Connections
Product: TGP-60-EU /
15.1.1999
How to install a cable
to a car box.
to KDS-60
open
UDH-60
fuse
KDS-60
Installation
base
Microphone
Hf Speaker
HDS-50
Installation
base
Vbatt, +12V
PIN
1
2
3
4
5
6
Car Radio Mute (See the installation
instructions of your car radio)
+ACC : to the +12 V power terminal which is
energized in the accessory position of
the ignition key
Name Colour
Car Radio Mute (active low)
Hf Speaker
Ground
External Alert (active low)
Hf Speaker
Vbatt, +12 V
External Alert
Car Radio Mute
Blue
Grey
Black
Brown
Grey
Red
External Alert
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4.0 LOCAL SERVICE MODE
Local Service Mode
4.1 SERVICE EQUIPMENT
4.1.1 General
The Benefon Vega has a special service operation mode for testing and tuning. In
this mode, all commands are sent via the serial communications bus to the phone.
The keypad of the phone cannot be used.
A PC application has been created to help in using the service mode. The application can send comman d sequences needed in tuning procedures and store tuning
parameters on the EEPROM chip in the phone afterwards.
A service adapter is needed to connect the phone and PC.
Product: TGP-60-EU (Vega) / Local Service Mode
15.1.1999
4.1.2 Required equipment
power
5V log
flash
5V log
- IBM PC-compatible computer with 1.44" floppy disk drive and one free RS232 serial communications port (COM1-COM4)
gen
meter
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- GSERV software installation disk
- Benefon service adapter (Local box) QPS-50 or compatible
- Spica/Vega service cable (SPICA label on D-15 connector)
- Power supply with overcurrent protection
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4.1.3 Power source
The service adapter has an external power supply input. This is connected to the V-
CHG pin on phone’ s base connector . Ther e is no current regu lation or charge contr ol
circuitry between ext er na l po we r sup ply a nd ph one b atte r y ( excep t a fuse inside the
service adapter). Use the power supply with a 1 A current limit to protect the fuse
and battery. You can still overcharge your battery if you leave the phone with battery
connected to service adapter for a long period.
The service adapter takes its own operating power from the V-BAT pin on the base
connector. You can use the service adapter without an external power supply if
desired. However, you cannot perform A/D converter battery measurement reference value.tuning (you must be able to set the battery voltage very precisely).
The transmitter on a GSM phone takes very short, high-current pulses. You must
have a battery pack or large capacitor (for example, 4700 microfarads/1 0 V) connected to battery pins if you are going to perform RF tuning and/or measurement.
You can do logic board tests and update software without the battery or capacitor.
Product: TGP-60-EU (Vega) / Local Service Mode
15.1.1999
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