Bendix Commercial Vehicle Systems TW-N User Manual

®
Bendix® TW-N™ Two Way Control Valve
MOUNTING
HOLE (4)
EXHAUST
.26” O.D. (6.6 MM)
DELIVERY
PORT
1/8” P.T.
SD-03-3672
LEVER
LEVER PIN
BODY
PLUNGER
O-RING (LARGE)
SPRING
O-RING (SMALL)
DELIVERY
PORT
SUPPLY
PORT
1/8” P.T.
DESCRIPTION
The TW-N™ valve is a manually operated two position control valve. It is normally dash or panel mounted and incorporates a manually operated control lever. The TW-N™ valve was designed for use as a control for non-modulating air system devices.
With the exception of the plunger return spring, lever pin and lever reinforcement the TW-N™ valve is constructed of nonmetallic material.
The single supply port and delivery port are both tapped with a 1/8" female pipe thread to accommodate air connections. A single .26" (6.6 mm) O.D., unthreaded exhaust nipple is located on the side and midway down the valve body. Each port is identified with embossed letters; SUP for supply, DEL for delivery and EXH for the exhaust.
SUPPLY
PORT
The TW-N™ valve is generally mounted using two of the four mounting holes that are provided. All four mounting holes are tapped with a 10-24 thread.
The TW-N™ valve is interchangeable with the TW-1™ two-way control valve with respect to vehicle fit and function. Dial plates and attaching screws can be used interchangeably on either the TW-N™ and TW-1™ valves, however other detail components are not interchangeable.
OPERATION
With the TW-N™ valve in the exhaust position, air at the supply port is prevented from flowing to the delivery port by the lower o-ring on the plunger. (Figure 2) When the lever is moved to the delivery position, (Figure 3) the return spring and air pressure moves the plunger allowing the lower plunger o-ring to slide past the delivery port passage. With the plunger in this position (Figure 3), air flows from the supply port and out the delivery port.
1
EXHAUST
EXHAUST
DELIVERY
PORT
SUPPLY PORT
EXHAUST POSITION
FIGURE 2 FIGURE 3
Moving the lever to the exhaust position, forces the plunger toward the supply port, causing the lower plunger o-ring to slide past the delivery port passage sealing the supply from the delivery. Air at the delivery flows through the valve body, around the plunger and out the exhaust.
PREVENTIVE MAINTENANCE
Important: Review the Bendix Warranty Policy before
performing any intrusive maintenance procedures. A warranty may be voided if intrusive maintenance is performed during the warranty period.
No two vehicles operate under identical conditions, as a result, maintenance intervals may vary. Experience is a valuable guide in determining the best maintenance interval for air brake system components. At a minimum, the TW-N valve should be inspected every 6 months or 1500 operating
2. With the TW-N™ valve in the exhaust position apply a soap solution to the exhaust. Leakage should not exceed a 1" (25.4 mm) bubble in 5 seconds or less.
3. With the TW-N™ valve in the air delivery position apply a soap solution to the exhaust and around the plunger. Leakage should not exceed a 1" (25.4 mm) bubble in 5 seconds or less.
If the TW-N™ valve does not function as described or leaks excessively, it should be replaced or repaired using a genuine Bendix maintenance kit available at authorized Bendix parts outlets.
WARNING! PLEASE READ AND FOLLOW THESE INSTRUCTIONS TO AVOID PERSONAL INJURY OR DEATH:
When working on or around a vehicle, the following general precautions should be observed at all times.
hours, whichever comes first, for proper operation. Should the TW-N™ valve not meet the elements of the operational tests noted in this document, further investigation and service of the valve may be required.
1. Park the vehicle on a level surface, apply the
parking brakes, and always block the wheels. Always wear safety glasses.
2. Stop the engine and remove ignition key when
OPERATION AND LEAKAGE TESTS
1. With vehicle air pressure at governor cut-out and the engine turned off, place the TW-N™ valve control lever in the air delivery position. Note that the device being controlled promptly responds. Place the control lever in the air exhaust position and note that air is promptly and completely exhausted from the TW-N™ valve.
working under or around the vehicle. When working in the engine compartment, the engine should be shut off and the ignition key should be removed. Where circumstances require that the engine be in operation, EXTREME CAUTION should be used to prevent personal injury resulting from contact with moving, rotating, leaking, heated or electrically charged components.
DELIVERY
PORT
SUPPLY PORT
DELIVERY POSITION
2
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