Bendix Commercial Vehicle Systems TP-4 User Manual

Bendix® TP-4™ Tractor Protection Valve (Formerly VM-1)
PRIMARY CIRCUIT
DELIVERY PORT
(PCD)
SECONDARY
CIRCUIT
DELIVERY PORT
(SCD)
LIGHT SWITCH
(SLS) PORT
SUPPLY PORT (TSS)
FIGURE 1 EXTERIOR VIEW
TRAILER EMERG. STOP
LIGHT SWITCH (TE-SLS)
PORT
TRAILER EMERG.
SUPPLY (TES) PORT
TRAILER SERVICE
SD-03-3653
MOUNTING
SURFACE
VENT
10
9
4
11
FIGURE 2 SECTIONAL
13
14
DESCRIPTION
The Bendix® TP-4™ tractor protection valve is used in the dual air brake system and houses three valves that serve the trailer and tractor braking system. The valves are:
1. The trailer service line shut off portion of tractor protection system which operates in conjunction with the dash-mounted PP-3™ trailer supply valve to manually or automatically close and retain suffi cient air pressure in the towing vehicle to stop it with its service brakes.
2
8
3 VENT 12
6
7 PIPE PLUG
5
1
16
15
2. A double check valve which permits either primary or
secondary circuit air pressure from the dual brake valve to actuate trailer brakes.
3. A double check valve which permits use of a trailer
control valve to control only the trailer brakes.
In addition to the ports necessary for the function of the above described valves, the manifold also provides ports for the installation of the service stop light switch, front axle limiting control valve, and the TE-1™ trailer emergency stop light switch.
Four 23/64" holes are provided for mounting.
1
OPERATION
TRACTOR PROTECTION VALVE PORTION
Air from the delivery line of the PP-3™ trailer supply valve located within the cab enters the manifold at the tractor protection control (delivery) port and passes through the manifold, acts upon the plunger and moves the inlet valve off its seat, opening the service line passage through the manifold.
If the PP-3 actuated, the trailer emergency line air pressure will exhaust out the PP-3™ trailer supply valve exhaust port, causing an application of the trailer brakes. The piston spring will move the piston allowing the inlet valve spring to close the inlet valve, closing the service line passage through the manifold, and protecting tractor air pressure.
DOUBLE CHECK VALVE PORTIONS
There are two double check valves in the TP-4™ tractor protection valve, and they work in combination with each other to perform the following functions:
1. To permit the trailer hand control valve to be used for applying trailer service brakes only.
2. To permit either the primary or secondary circuit from the dual brake valve to apply trailer brakes if air is lost in either one of the circuits.
trailer supply valve is manually or automatically
Each double check valve has two separate inlets and one common outlet, and the passage of air can be traced by referring to Schematic Figure 3.
Double check valve A inlets are connected to the trailer hand control valve and the secondary delivery circuit of the dual brake valve. If the hand control valve is applied, the shuttle of the double check valve will move and seal off the secondary delivery passage from the brake valve. Air from the hand control valve will pass out the outlet port of double check valve A. See Figure 4.
If a foot brake valve application is made, the shuttle of double check valve A seals off the trailer hand control valve air passage and application air will pass out the outlet port of double check valve A.
Double check valve B inlets are connected to the primary delivery circuit of the dual brake valve and the outlet of double check valve A. The purpose of double check valve B is to permit actuation of trailer brakes should a loss of air occur in either the primary or secondary braking circuits of the tractor.
When a foot brake application is made, air from the primary delivery circuit enters one inlet of the double check valve and air from the secondary circuit passes through double check valve A and enters the other inlet valve of double check valve B. Air passes out the outlet port and through the tractor protection valve to the trailer actuating the trailer brakes. See Figure 5.
FROM
TRAILER
CONTROL
VALVE
REAR FACE
TO FRONT
BRAKE LIMITING
CONTROL VALVE
PRIMARY
CIRCUIT
(DELIVERY)
FROM DUAL
BRAKE VALVE
DOUBLE CHECK
VALVE “A”
A
SECONDARY
CIRCUIT
(DELIVERY)
FRONT FACE
FIGURE 3 TP-4™ TRACTOR PROTECTION VALVE
DOUBLE CHECK
VALVE “B”
B
STOP LIGHT
SWITCH
FROM PP-3
SUPPLY VAL VE T O TRAILER
EMERGENCY LINE
C
TE-1
TRAILER EMERGENCY
STOP LIGHT SWITCH
TO TRAILER SERVICE LINE
TRAILER
VENT
TRAILER
SERVICE LINE
SHUT-OFF
VALVE
2
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