Bendix Commercial Vehicle Systems TP-3 User Manual

®
Bendix® TP-3™ Tractor Protection Valve
SD-03-3652
TRACTOR EMERGENCY PORT
TRACTOR
SERVICE
PORT
PRELOAD
SPRING (2)
DIAPHRAGM
SEAT (9)
WASHER (8)
CAP SCREW (3)
TRAILER EMERGENCY PORT
TRAILER
SERVICE
PORT
EXTERIOR VIEW
INLET VALVE (4)
VALVE SPRING (6)
DIAPHRAGM (5) O-RING (7)
RETAINING RING (1)
OLD REVISION TYPE TP-3 TRACTOR PROTECTION VALVE OPENING PRESSURE APPROXIMATELY 80 PSI
SPRING (6)
DIAPHRAGM
SEAT (9)
DIAPHRAGM (5)
WASHER (8)
O-RING (13)
PLUNGER (3) VALVE (4)
VALVE RETAINER (10)
RETAINING
RING (14)
O-RING (12)
SEAT O-RING (7)
RETAINING
RING (1)
CAP SCREW (3)
NEW REVISION TYPE TP-3 TRACTOR PROTECTION VALVE OPENING PRESSURE APPROXIMATELY 45 PSI
DESCRIPTION
The TP-3™ (See Figure 1) tractor protection valve is used in combination with the PP-3™ trailer supply valve on pre-121 tractors and the PP-7™ trailer supply valve on post-121 tractors. It contains a passage for trailer supply air and a service line shut off valve. It is normally mounted behind the cab with the delivery line from the trailer supply valve connected into the tractor emergency port and a delivery line from the brake valve connected to the tractor service port. The trailer supply and service hoses are mounted in their respective ports in the TP-3™ valve. (See Figure 2)
OPERATION
Air from the trailer supply valve passes through the emergency ports of the TP-3™ valve to supply the trailer air system and simultaneously exerts pressure on the end of the plunger (3). Figure 3. TP-3™ valves manufactured prior to June 1970 required approximately 80 psi on the plunger to
open the inlet valve (4) (See Figure 4) which opens the service line shut off line. V alves manufactured after June 1970 require approximately 45 psi to open the inlet valve. (Modification kit 265066 is available to modify old revision TP-3™ valves to the later revision 45 psi opening. Field maintenance kit 280858 contains the parts necessary to service both old and new).
Whenever the pressure from the trailer supply valve drops below 45 psi the TP-3™ valve will close the service line shut-off valve.
PREVENTIVE MAINTENANCE
Important: Review the Bendix Warranty Policy before
performing any intrusive maintenance procedures. A warranty may be voided if intrusive maintenance is performed during the warranty period.
1
COMPRESSOR
PP-3
CONTROL
VALVE
CONTROL VALVE
NO. 1
RESERVOIR
TC-2
TP-3
DOUBLE
CHECK
NO. 2
RESERVOIR
TRACTOR
PROTECTION
VALVE
BRAKE
VALVE
TRAILER
EMERGENCY
LINE
TRAILER
SERVICE LINE
No two vehicles operate under identical conditions; as a result, maintenance intervals may vary. Experience is a valuable guide in determining the best maintenance interval for air brake system components. At a minimum, the TP-3 valve should be inspected every 6 months or 1500 operating hours, whichever comes first, for proper operation. Should the TP-3™ valve not meet the elements of the operational tests noted in this document, further investigation and service of the valve may be required.
OPERATING AND LEAKAGE CHECKS
1. Block and/or hold the vehicle by a means other than air brakes during these tests. Place the trailer supply valve in the emergency position and disconnect the trailer supply and service couplings.
2. With tractor reservoirs charged to at least 100 psi make and hold a full service brake application. Leakage at either tractor hose coupling should not exceed a 1" bubble in 5 seconds (100 SCCM).
3. Connect the trailer supply or emergency line hose coupling and place the trailer supply valve in the “run” position. Leakage at the “service” coupling should not exceed a 1" bubble in 5 seconds (100 SCCM).
4. Connect the service coupling and make and hold a full service brake application: Leakage at the diaphragm end of the TP-3™ valve shall not exceed a 1" bubble in 3 seconds (175 SCCM).
NOTE: If the TP-3™ valve does not function as described or
if leakage is excessive, it is recommended that it be returned to the nearest authorized Bendix parts
outlet for factory rebuilt valve. If this is not possible, the valve should be repaired using genuine Bendix parts, in which case the following should prove helpful.
REMOVING
Remove trailer hose assemblies from the TP-3™ valve. Disconnect tractor service and supply lines and remove the TP-3™ valve.
INST ALLING
When installing the TP-3™ valve, refer to Figure 2 for proper connections along with the following explanation.
1. The delivery line from the trailer supply valve (PP-3™ or PP-7™) is connected to the tractor emergency port of the TP-3™ valve.
2. The delivery line from the brake valve (or double check valve) is connected to the tractor service port of the TP-3 valve.
3. Trailer hose assemblies are installed in the trailer emergency and trailer service ports of the TP-3™ valve.
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