BENDIX TCH-001-059 User Manual

Technical Bulletin
Bulletin No: Effective Date: Cancels: Page: 1 of Subject:
Bendix® Tu-Flo® 550 pulley-driven, base-mounted compressors installed on certain Navistar® V-8 engines may have a metal tag under the front-left mounting bolt, as shown below. If the compressor with this metal tag is removed during engine service, please use the following procedure to re-install the compressor. (Note: this procedure does not apply if replacing the compressor with a different unit.)
TCH-001-059
10-20-2010
Pulley-Driven Compressor Mounting Position
Pulley
N/A
Front-left Mounting Hole
Bendix® Tu-Flo® 550 Compressor
2
Front-left Mounting Bolt
Metal Tag
ATTN: PRIOR TO LOOSENING THE MOUNTING BOLTS, CALL 1-800-AIR-BRAKE FOR INFO. WWW.BENDIX.COM TCH-001-059
BENDIX® TU-FLO® 550 COMPRESSOR RE-INSTALLATION PROCEDURE
Be sure to follow all safety guidelines outlined in the Bendix® Tu-Flo® 550 Compressor Service Data Sheet SD-01-337 before performing any maintenance procedures.
1. Clean the bottom surface of the Tu-Flo bracket.
2. Install a new gasket between the compressor and the compressor mounting bracket as specifi ed by the OEM.
®
550 compressor and top surface of the compressor mounting
Continued...
Bulletin No: Page: 2 of
TCH-001-059
2
3. Mount the compressor and mounting gasket on the compressor mounting bracket and loosely install the four (4) compressor (M10) mounting bolts previously removed.
4. Using a feeler gauge, measure the distance between the shoulder of the front-left mounting bolt and the front fl ange of the compressor, as shown below.
Front-left
Mounting Bolt
Compressor
Mounting Flange
0.8 – 4.3 mm (Verify using
Feeler Gauges)
Feeler Gauge
(0.8 mm)
Front-left
Mounting Bolt
Compressor Flange
Compressor Mounting
Bracket
Feeler Gauge
(4.3 mm)
Compressor Movement
Compressor Mounting
Front-left
Mounting Bolt
Compressor Flange
Bracket
Compressor
Movement
5. Move the compressor toward the front (pulley side) or back until a feeler gauge reading between 0.8 and 4.3 mm is reached.
6. Using the torque specifi ed by the OEM, tighten three (3) of the mounting bolts, leaving the front-left mounting bolt loose.
7. Remove the front-left mounting bolt and re-install the metal tag in its original location under the front-left mounting bolt.
8. Tighten the front-left mounting bolt using the same OEM specifi ed torque used on the other three mounting bolts.
9. Follow the Service Data Sheet, SD-01-337, for “Testing Rebuilt Compressor” before placing the vehicle into service.
© 2010 Bendix Commercial Vehicle Systems LLC All rights reserved. 10/2010 Printed in U.S.A.
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