BENDIX BW2967 User Manual

Bendix® ABS Trailer Kit
Application Guide
A
New Bendix® ABS Trailer Installation
Bendix® TABS-6™ Trailer ABS systems are designed to be used with Bendix® WS-24™ wheel speed sensors (part number 300083) to ensure optimal performance and to avoid warranty rejections.
Trailer Type
Single Axle
Semi Trailer
Dolly
(1 or 2 Axles)
Tandem Axle Short Spread
Semi Trailer
Tandem Axle
Wide Spread
Semi Trailer
Tridem Axle
Short Spread
Semi Trailer
Pre-
dressed
Axle with
WSS
Yes 2S/1M Axle
No
No
Yes 2S/1M Axle
No
No
Yes 2S/1M Axle
Trailer
Confi guration
2S/1M Axle
2S/2M Side SR-5
2S/1M Dolly
2S/1M Axle SR-5
2S/2M Side SR-5
4S/2M Sidet
4S/2M Axlett
Axle
Included in Kits
Spring
Brake
Valve Valve
SR-5
SR-5
No N/A 802936 180” No 504”
No *R12P 802937 180” No 504”
No N/A K100248 180” Yes 504”
No **TR-3/DC-4 5020217 N/A Yes 120” 13-S-1482
SR-5
SR-5
No N/A 802936 180” No 504”
No *R12P 802937 180” No 504”
SR-5
SR-5
SR-5
No *R12P 802937 180” No 504” 13-S-1477
*QRN/R12P 5020245 N/A No 504”
N/A 5020246 N/A No 504”
N/A 5020216 N/A Yes 780”
N/A K070223 9” Yes 780”
*QRN/ R12P 5020245 N/A No 504”
N/A 5020246 N/A No 504”
N/A 5020216 N/A Yes 780”
N/A K070223 9” Yes 780”
N/A 5020218 9” Yes 780”
N/A K070214 9” Yes 780” 13-S-1482
*QRN/R12P 5020245 N/A No 504” 13-S-1482
Bendix
Kit No.
®
Power Pigtail
Length
Wheel Speed
Sensors
Power
Cable
Installation
Instructions
13-S-1482
13-S-1477
13-S-1482SR-5
13-S-1482
13-S-1477
13-S-1482
Tridem Axle
Front, Rear
Lift Axle or
Full Trailer
**for improved timing on some longer trailers
**for parking WSS = Wheel Speed Sensors
Note: For Schematics refer to the Service Data Sheets.
No
4S/3M Side/
Axlettt
SR-5
N/A K070278 60” Yes 780” 13-S-1482
All kits contain two 60” wheel speed extensions
ttt Contains two additional 60” wheel speed extensions ttt Contains two additional 160” wheel speed extensions
ttt Contains two additional 260” wheel speed extensions
Complete Trailer Install Kits May Include:
n Spring Brake Valve n ECU (MOD1) n ABS Warning Lamp n Warning and Diagnostic Labels n Remote Modulator (if required) n Pigtail Harness (if required) n Miscellaneous Clips n Installation Instructions
n For Non-Predressed Axles, all speed sensor parts (except sensor blocks and tone rings)
B
Replacing a Legacy Bendix® Trailer ABS System
Inspect wheel speed sensors for proper functioning, if necessary replace with Bendix® WS-24™ wheel speed sensors (part number 300083) to ensure optimal performance and to avoid warranty rejections.
Mfg ABS Type
MC-12™ Trailer ABS
(tank mount or
bracket mount)
Note: – Neither the ECU or the modulator relay valve can be replaced separately
®
Bendix
MC-30™ Trailer ABS
(tank or bracket mount)
Note: – For Bendix® MC-30™ Trailer ABS Kits replacement information see PNU-112-000A – Neither the ECU, nor the modulator relay valve, can be replaced separately
A-18™ Trailer ABS
Eaton-
Bosch®/
®
Bendix
Note: – Non-PLC versions of the Bendix® A-18™ will be replaced with equivalent PLC versions. – Bendix® A-18™ Trailer ABS 2S/2M side (and 4S/2M side systems) replacement kits contain only the main modulator
(TABS-6™ Premium). The remote modulator can be re-used.
– If the remote modulator of an A-18™ system is required it is still available (BR9235).
Trailer
Confi guration
2S/1M Axle System
2S/1M Dolly System
2S/1M Axle System
2S/1M Dolly System
2S/2M Side System
4S/2M Side System
4S/2M Axle System
2S/1M Axle System
2S/2M Side System
4S/2M Side System
Power
Connector
Pins
5 60” 802893
5 234” 802902
4 18” 802900
4 96” 802898
3 18” 802896
5 60” 802894
3 18” 802895
4 96” 802897
4 18” 802899
5 234” 802901
5 60” 802893
5 234” 802902
5 60” 802951
5 234” 802952
4 18” 802953
4 96” 802954
3 18” 802955
5 60” K060601
5 234” K061023
5 60” K060602
5 234” K061024
5 60” K061025
5 234” K061026
5
Pigtail
Length
60” K019708
234” K019711
60” K019709
234” K019712
60” K019710
234” K019713
Bendix
Kit No.
Part Number
®
Update
(PNU)
PNU-110-000A 13-S-1483
PNU-161-000
PNU-109-000A 13-S-1489
Installation
Instructions
13-S-1483
13-S-1570
Replacing A Competitive Trailer
C
The Bendix® TABS-6™ Trailer ABS systems are designed to be used with Bendix® WS-24™ wheel speed sensors (part number 300083). Replace any non-Bendix, or non-functioning wheel speed sensor, to ensure optimal performance and to avoid warranty rejections.
Manufacturer
Haldex®/
Wabco®
ABS System with A Bendix® Trailer ABS
Included in Kits
Spring
Brake
Valve Trailer Confi guration
2S/1M Axle System
2S/2M Side System With Integral Spring Brake
Valve
(SRC-7000™)
Without Integral
Spring Brake
Valve
4S/2M Side Systemt
4S/2M Axle Systemtt
4S/3M Axle Systemttt
2S/1M Axle System
2S/2M Side System
4S/2M Side Systemt
4S/2M Axle Systemtt
4S/3M Side/
Axle Systemttt
Wheel Speed
Sensor
No 234” N/A K050582 13-S-1534 Yes 234” N/A K100090 No 234” N/A K100080 Yes 234” N/A K100081 No 234” N/A K100083 Yes 234” N/A K100084 No 234” N/A K100087 Yes 234” N/A K100086 No 60” N/A K100251 Yes 60” N/A K100250
No
Yes
No 234” N/A K070432 Yes 234” N/A K100082 No 234” N/A K070433 Yes 234” N/A K100085 No 234” N/A K070434 Yes 234” N/A K100088 No 60” N/A K070435 Yes 60” N/A K100089
Power Pigtail
Length
234” N/A 802997 180” N/A 802936 180” R12P 802937 234” N/A K100247 180” N/A K100248 180” R12P K100249
Relay Valve
Bendix
Kit No.
®
Installation
Instructions
13-S-1482
13-S-1477
13-S-1482
Wabash Part
Manufacturer
Wabash
All kits contain two 60” wheel speed extensions
ttt Contains two additional 60” wheel speed extensions
®
Number System Type
10800260 10800262 No 60” 5 802893 13-S-1483 10800313 10800314 No 60” 5 802893 13-S-1483 10800358 10800358 Yes 234” 5 K100082 10800357 No 60” 5 K060601 10800349 10800361 No 60” 5 K060602 10800360
10800359 No 60” 5 K061025
No Part Available MBS-2 Currently no replacement
MBS-1 2S/1M Axle
MBS-1P
2S/2M Side by Side
4S/2M Side by Side
4S/2M Axle by Axle
Wheel Speed
Sensors
No 180” 5 802936 13-S-1477
No 180” 5 802936 13-S-1477
No 234” 5 K070432
No 234” 5 K061024
No 234” 5 K061026
ttt Contains two additional 160” wheel speed extensions
ttt Contains two additional 260” wheel speed extensions
Power Pigtail
Length
Power
Connector
Pins
Bendix
Part No.
®
Installation
Instructions
13-S-1482
13-S-1570
Bendix®...The Right Choice in Spec’ing Trailer ABS
Bendix makes Trailer ABS possible on new trailers. In fact, replacing a legacy Bendix system – or replacing a competitive system – is as easy as 1-2-3.
Description Part No.
Bendix® Trailer Remote Diagnostic Unit K101597
7-Pin Adapter 802165
Choose the type of trailer installation using the chart below.
1
2 3
For Installing a Bendix® Trailer ABS System on a new trailer,
A
B
C
Select the ABS system part number from the guide that meets your application needs.
Go to your nearest Bendix distributor to purchase your ABS system. To fi nd the location nearest you, visit www.bendix.com or contact your Bendix Account Representative at 1-800-AIR-BRAKE (1-800-247-2725).
use the PURPLE guide
For replacing a legacy Bendix Trailer ABS System with a new one, use the YELLOW guide
For replacing a competitor’s Trailer ABS System, use the ORANGE guide
NOTE: All speed sensors contained in the kits are 90 degree with 12” lead. For Disc Brake applications straight sensors are required. Order a kit without speed sensors and order straight sensors separately.
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Bendix Commercial Vehicle Systems LLC • 901 Cleveland Street • Elyria, Ohio 44035 • 1-800-AIR-BRAKE (1-800-247-2725) • www.bendix.com
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BW2967 ©2014 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • 07/14 • All Rights Reserved
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