BENDIX BW2556 User Manual

electronics
ANTILOCK BRAKING SYSTEM PARTS
Stocking Guide
for ABS
A quick guide to the most popular
and fast-moving ABS parts.
Carry the Best. Sell the Best.
®
Bendix
ABS Products.
Bendix Commercial Vehicle Systems LLC • 901 Cleveland Street, Elyria, OH 44035 • 1-800-AIR-BRAKE • www.bendix.com BW2556 © 2008 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • All Rights Reserved • 1/2008 Printed in U.S.A.
Tractor/Truck Suggested Stock
Recommended Stock Wheel Speed Sensors Description Part No. Level*
WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24
Electronic Control Units (ECU’s)
EC-30 EC-60 EC-60 Gen 4/5 Gen 4/5 Gen 4/5 Gen 4/5 4S/4M ABS with PLC - in-cab mount
Diagnostics (ECU’s)
RDU Remote Diagnostic Unit for Bendix trailer ABS systems 801869 High RDU 9-pin to 6-pin adapter cable 801872 Med RDU 9-pin to 9-pin extension cable 802229 Med
Modulators
M-32QR M-32QR M-32 M-32 801585 M-32 Modulator M-32
Antilock Relay Valves
AR-1 AR-2 AR-1 AR-2 R-15 Relay Valve 4.0 p.s.i. crack pressure 801928 Low R-15 Relay Valve 5.5 p.s.i. crack pressure 801929 Low R-15 Relay Valve 4.0 p.s.i. crack pressure with bracket 801935 Low R-15 Relay Valve 5.5 p.s.i. crack pressure with bracket 802351 Low
Antilock Relay Valves w/ Traction
ATR-1 ATR-1 ATR-2 ATR-2 ATR-3 ATR-3 ATR-3 ATR-3
Speed Sensor DT, straight, 1905mm lead 801552 High
Speed Sensor DT, 90 degree, 1016mm lead 801551 High
Speed Sensor DTM, 90 degree, 1524mm lead 801546 High
Speed Sensor DIN, straight head, 1687mm lead 801543 High
Speed Sensor DT, 0 deg head, 1524mm lead 801549 High
Speed Sensor DIN, 90 deg, 1919mm lead 801538 Med
Speed Sensor DTM, 90 degree, 1219mm lead 801548 Med
Speed Sensor DT, straight, 1016mm lead 801553 Med
Speed Sensor P(150.2), 90 degree w/convoluted tubing, 1905mm lead 801566 Med
Speed Sensor DT, straight head, 2617mm lead 801565 Med
Speed Sensor DT, 90 deg, 1905mm lead 801550 Med
Speed Sensor GT 150, straight w/ convoluted tubing, 1092mm lead 801556 Med
Speed Sensor P(150.2), straight, 1600mm lead w/convoluted tubing 801567 Med
Speed Sensor DIN, 90 deg, 319mm lead, low temp cable (trailer market only) 801544 Med
Speed Sensor GT 150, 90 deg, 949mm lead w/convoluted tubing 801558 Med
Speed Sensor DTM, Straight, 1524mm lead 801563 Med
Speed Sensor DIN, Straight, 1987mm lead 801542 Med
Speed Sensor DT, 90 degree, 2617mm lead 801836 Med
Clamp Sleeve Wheel speed sensor clamp sleeve 801534 High
Controller ABS ECU 801236 Med
Controller ABS-6 Standard with PLC, in-cab mount 801877 Low
Controller ABS-6 Premium (ATC) with PLC, in-cab mount 803167 Low
Controller Basic Gen 5 unit, 4-ch., ABS only with PLC - frame mount 801762 Low
Controller Basic Gen 5 unit, 4-ch., ABS only with PLC - frame mount 801760 Low
Controller Basic Gen 5 unit, 4-ch., ABS only with PLC - in-cab mount 801752 Low
Controller Gen 5 unit capable of 6-ch., ABS/ATC but confi gured for 801753 Low
Valve QR modulator valve w/1/2" NPT ports & Packard connector 801481 High
Valve QR modulator valve w/1/2" core PTC ports & Packard connector 801479 Med
Valve Modulator valve w/1/2" NPT ports & Packard connector 801585 Low
Valve Spare Kit consists of part no's 5016842 harness & 802363 Low
Valve Modulator valve w/1/2" NPT ports and Bayonet connector 801665 Low
Valve With 21/2" NPT delivery port (valve style “C”) 800179 Low
Valve With 1/2" PT delivery port (View 2) / Freightliner 800299 Low
Valve With 21/2" NPT delivery port (valve style “C”) / Freightliner 800297 Low
Valve With 1/2" PT delivery port (View 2) 800186 Low
Valve With 1/2" PT delivery port & DT04-2P connector 800030 Low
Valve With 1/2" delivery port & DT06-2S connector 800818 Low
Valve With 3/8" delivery ports & DT04-2P connector 065663 Low
Valve With 1/2" delivery port & DT04-2P connector 065509 Low
Valve With 1/2" delivery port & bayonet connector 5.5 p.s.i. crack pressure 801930 Low
Valve With 1/2" delivery port & bayonet connector 4.0 p.s.i. crack pressure 801932 Low
Valve With 1/2" delivery port & bayonet conn 5.5 p.s.i. crack pressure w/brkt 801933 Low
Valve With 1/2" delivery port & bayonet conn 4.0 p.s.i. crack pressure w/brkt 801934 Low
*Recommended Stock Levels: High 10+, Medium 5-9, Low 1-4.
2
For more details, call 1-800-AIR-BRAKE (1-800-247-2725) or visit us at www.bendix.com
TABS-6 Suggested Stock
Recommended Stock ABS Assembly Description Part No. Level*
ABS Assembly
TABS-6 Standard Standard, 4 port, 2S/1M Axle Only 801855 High TABS-6 Standard Standard, 4 port, 2S/1M Dolly-Axle Only 801990 Med TABS-6 Premium Premium, 4 port, 2S/1M Dolly-Axle, 2S/2M Axle, 4S/2M Side, 801856 Low 4S/3M Side/Axle TABS-6 Premium Premium, 4 port, 2S/1M Axle, 2S/2M Axle, 4S/2M Axle 801991 Low
ECU Pigtail
TABS-6 Standard Standard, 2S/1M - Pwr (5-pin only) 60 in. 801996 Med TABS-6 Premium Premium, 2S/1M - Pwr, 180 in. (diag. 9 in.) 802002 Med
Power Harness
TABS-6 Harness 5-pin Packard, 120 in., Warning Lamp (10 in.) Non-Terminated 802016 Med
Wheel Speed Sensors Lead Extensions
WS-24 WS-24 WS-24 WS-24 WS-24 WS-24
Wheel Speed Sensors
WS-24 WS-24 WS-24 WS-24 WS-24 WS-24 WS-24
Diagnostic
TRDU Trailer remote diagnostic unit for Bendix trailer ABS systems 802162 Med TRDU 7-pin adapter 802165 Med TRDU 7-pin TRDU kit (TRDU unit and adapter) 5017434 Med A-18 Replacement Kits* TABS-6 Kit for A-18 2S/1M Axle Control, 60 in. ECU pigtail K019708 Med TABS-6 Kit for A-18 2S/1M Axle Control, 234 in. ECU pigtail K019711 Med
MC-12 Replacement Kits**
TABS-6 Kit for MC-12 2S/1M Axle Control, 60 in. ECU pigtail, 5-pin 802893 Low TABS-6 Kit for MC-12 2S/1M Axle Control, 234 in. ECU pigtail, 5-pin 802902 Low
MC-30 Replacements
MC-30 2S/1M, 4S/2M-Side Reservoir Mount 800737 Med MC-30 2S/1M, 4S/2M-Side Bracket Mount 800820 Med
EC-30T Replacements
EC-30T 2S/1M, 4S/2M-Side – ECU Only 801268 Low
**Note: TAB-6 is the replacement product for all A-18 trailer ABS applications. See PNU 109-000A for additional A-18 replacement
**Note: TAB-6 is the replacement product for all MC-12 trailer ABS applications. See PNU 110-000A for additional MC-12 replacement
Sensor Lead DIN, 120 in. 802026 Med
Sensor Lead DIN, 40 in. 802024 Low
Sensor Lead DIN, 60 in. 802052 Low
Sensor Lead DIN, 80 in. 802025 Low
Sensor Lead DIN, 160 in. 802027 Low
Sensor Lead DIN, 260 in. 802946 Low
Speed Sensor DIN, 90 degree, 16 in. (PUR) 801544 High
Speed Sensor Deutsch, 90 degree, 60 in. 801546 Med
Speed Sensor Deutsch, 90 degree, 103 in. 801545 Med
Speed Sensor Deutsch, 90 degree, 137 in. 801547 Med
Speed Sensor Deutsch, 90 degree, 12 in. 801548 Med
Speed Sensor Deutsch, Straight, 103 in. 801563 Med
Clamp Sleeve Wheel speed sensor clamp sleeve 801534 High
options.
options.
*Recommended Stock Levels: High 10+, Medium 5-9, Low 1-4.
For more details, call 1-800-AIR-BRAKE (1-800-247-2725) or visit us at www.bendix.com
3
Example 1: ABS with ESP (Electronic Stability Program)
FRONT AXLE
MODULE (FAM) -
STEER AXLE
PRESSURE SENSOR -
BRAKE DEMAND
ADVANCED ABS6
ECU - CAB
STEERING ANGLE
SENSOR (SAS) -
STEERING
COLUMN
V
P
SECONDARY
ABS/ATC/ESP
ECU
PRESSURE SENSOR -
BRAKE DEMAND
PRIMARY
V
P
SUPPLY
SECONDARY
YAW RATE
SENSOR (YRS) -
CHASSIS
ASSEMBLY - SC-3's
PRIMARY
DOUBLE CHECK
PRESSURE SENSOR - AIR SUSPENSION
TRAILER
PRESSURE
CONTROL
P
V
REAR AXLE
MODULE (RAM) -
DRIVE AXLE
Example 2: 2S/1M Trailer ABS
Indicator Lamp
ABS Indicator Lamp
SR-5
4
For more details, call 1-800-AIR-BRAKE (1-800-247-2725) or visit us at www.bendix.com
Loading...