contactor in accordance with UL943 ..................................................... 32
6.5 Ordering information ................................................................................... 33
6.6 Standards, approvals and certifications ................................................ 33
6.7 Label for modified versions ....................................................................... 34
INDEX .................................................................................................................... 35
4
RCMA421H_D00069_00_M_XXEN/05.2014
Page 5
1. Making effective use of this document
1.1 How to use this manual
This manual has been designed for electrically skilled persons
working in electrical engineering and electronics!
To make it easier for you to understand and revisit certain sections of text and
instructions in the manual, we have used symbols to identify important instructions and information. Examples of how such symbols are used appear
below:
The warning symbol indicates a potential dangerous
situation that may result in bodily injury and/or damage
to property.
Observe the associated safety instructions.
Information intended to assist the user to make optimum
use of the product are marked with the Info symbol.
1.2 Intended use
The AC/DC sensitive residual current monitor RCMA421H with its measuring
current transformer WN-35BS is used to monitor earthed and resistiveearthed systems (TN and TT systems) in which DC and AC fault currents may
occur. These systems involve loads with six-pulse bridge rectifiers or halfwave rectifiers with smoothing, e.g. converters and chargers.
In the event of a rated residual current I
alarm relay and the associated contactor in accordance with the operating
time specified in UL943.
of 6 mA, the device will switch an
Δ
n
RCMA421H_D00069_00_M_XXEN/05.2014
5
Page 6
Making effective use of this document
6
RCMA421H_D00069_00_M_XXEN/05.2014
Page 7
2. Safety instructions
2.1 General safety instructions
In addition to these operating instructions, the "Important safety instructions
for Bender products“, which are also included in the scope of supply, are an integral part of the device documentation.
2.2 Work activities on electrical installations
Only skilled persons are permitted to carry out the work necessary to
install, commission and run a device or system.
Compliance with applicable regulations governing work on electrical
installations, and with the regulations derived from and associated
with them, is mandatory. EN 50110 is of particular importance in this
regard.
Failure to carry out work on electrical installations properly and correctly can put life and limb at risk!
If the device is being used in a location outside the Federal Republic of
Germany, the applicable local standards and regulations must be complied with. European standard EN 50110 can be used as a guide.
RCMA421H_D00069_00_M_XXEN/05.2014
7
Page 8
2.3 Device-specific safety information
According to UL943 every residual current monitor and
the associated measuring current transformer is to be
tested in pairs. The relevant serial number for the transformer is imprinted on the enclosure of the RCMA421H.
The residual current monitor and the measuring current
transformer assigned to it may only be used or interchanged in pairs.
Safety instructions
8
RCMA421H_D00069_00_M_XXEN/05.2014
Page 9
3. Function
3.1 Device features
AC/DC sensitive residual current monitor with external 35 mm measur-
ing current transformer
Can be used in conjunction with a contactor
Rated residual operating current I
Operating time acc. to UL943
r.m.s. value measurement, frequency range 0…150 Hz
Measured value display via multi-functional LCD
Alarm signalling via LEDs (TPD, ERR) and K2 changeover contact
Password protection to prevent unauthorised changes being made to
device settings
Permanent fault memory
N/C operation of alarm relay
Device test when the power supply voltage is connected
Automatic self test every 24 h
CT connection monitoring
Internal test circuit acc. to UL943 without additional external compo-
nents
External test and reset button can be connected
N-PE conductor monitoring on the load side
3.2 Description of function
The RCMA421H runs a device test when the power supply voltage is connected. During the start-up phase, the TRP LED lights up, the alarm LED ERR flashes
and the alarm relay switches to the alarm setting.
Once the device test has been completed successfully, the ERR alarm LED will
stop flashing, the TPD LED will go out and the alarm relay will return to the
normal setting.
= 6 mA acc. to UL943
Δn
RCMA421H_D00069_00_M_XXEN/05.2014
9
Page 10
Function
The device will check the circuit for the presence of residual currents even during the self test.
An external measuring current transformer (e.g. WN-35BS) is used for residual
current measurement. The actual measured value is indicated on the LCD. If
the rated residual operating current of 6 mA is exceeded, the alarm relay K2
will change to the alarm state and the TRP alarm LED will light up.
Once the alarm relay has switched, the residual current must fall to less than
the rated residual operating current.
If it does not, error code E.04 will appear on the display and the ERR alarm LED
will flash. This means that the connected contactor has not shut down the
faulty circuit.
If the residual current falls below the release value, the error will continue to
be signalled due to the permanently activated fault memory. The alarm relay
K2 will not switch back to the initial state and the TRP alarm LED will not go
out until the reset button R is pressed or the power supply voltage is interrupted.
Parameters are assigned to the device via the LCD and the control buttons on
the front panel; this function can be password-protected.
3.2.1Transformer monitoring
The connections to the measuring current transformer are checked periodically every 10 s for short and open circuits. In the event of an error, the alarm
relay K2 will switch, the red TPD alarm LED will light up and the yellow ERR
alarm LED will flash (error codes E.01 or E.03). Once the error has been eliminated, the alarm LEDs and the alarm relay will remain in the alarm state. Pressing the reset button R or sending a reset command via the RS-485 interface
will switch K2 back to its initial state and the alarm LEDs will go out.
3.2.2Quick query of the rated residual operating current
When the display is in standard mode, the rated residual operating current IΔn
= 6 m A can be qu erie d by pres sing the U p or Down butt on (< 1.5 s). S witc hing
to menu mode is not necessary. Quick query mode can be exited by pressing
Enter (< 1.5 s).
10
RCMA421H_D00069_00_M_XXEN/05.2014
Page 11
Function
3.2.3Self test, automatic
The device runs a self test every 24 h. Any internal malfunctions detected are
shown on the display as error codes. The automatic self test is carried out
without internal fault current. The alarm relay is not switched during the 24-h
test.
3.2.4Self test, manual
The device runs a self test when the test button is pressed (> 1.5 s). Any internal malfunctions detected are shown on the display as error codes.
Whilst the test button T is pressed, all display elements available for this device are shown. When the button is released, the tES test symbol appears and
the manual self test commences.
During the manual self test, an internal test current of approx. 7 mA is evaluated. Consequently, the TPD alarm LED lights up and the alarm relay switches.
Once the alarm relay has switched, the residual current must fall to less than
the rated residual operating current. If it does not, error code E.04 will appear
on the display to indicate that the connected contactor has not shut down the
load circuit.
If the self test has been successfully and the reset button R is pressed, the
alarm LEDs will go out and the relay will switch to its initial state.
If the self test has not been successfully, the TPD alarm LED will light, the ERR
alarm LED will flash, the alarm relay will switch to the alarm state and an error
code will be displayed.
3.2.5Malfunction
In the event of an internal malfunction, the TPD alarm LED will light and the
ERR alarm LED will flash. An error code will appear on the display until the fault
is removed. Refer to page 30 for details about error codes.
3.2.6Password protection (on, OFF)
If password protection has been activated (on), settings can only be made
subject to the correct password being entered (0…999).
RCMA421H_D00069_00_M_XXEN/05.2014
11
Page 12
Function
3.2.7Factory setting FAC
Activating the factory setting will reset all modified settings, with the exception of the device address, to the default upon delivery.
3.2.8Erasable history memory HiS
The first alarm value to occur is written to this memory. The memory can be
erased via the HiS menu.
12
RCMA421H_D00069_00_M_XXEN/05.2014
Page 13
4. Installation and connection
36 mm
90 mm
1
2
3
Zubehör/
Accessory
100 mm
116 mm
Make sure that the installation area has been de-energised and
ensure compliance with the regulations for working on electrical installations.
4.1 Dimension diagrams
RCMA421H dimension diagram and drawing for screw fixing
The front plate cover is easy to open at the lower part marked by an arrow.
RCMA421H_D00069_00_M_XXEN/05.2014
13
Page 14
Installation and connection
62
51,20
42
57
90
79
37
4
,
6
0
3
5
99,50
71
Dimension diagram for measuring current transformer WN-35BS
Dimensions in mm
14
RCMA421H_D00069_00_M_XXEN/05.2014
Page 15
Installation and connection
T1T2
K1
K1
T1
A2A1
T2
1
21 2422
WN-...BS
6
<
U
k1
k2
T
I1
I2
T
3,15 A
3,15 A
T
T/R R
T T/R R
1. Mounting on a DIN rail:
Snap the mounting clip at the rear of the device onto the DIN rail so
that it sits securely.
Screw fixing:
Using the tool, position the rear mounting clips (a second mounting
clip is required, see the ordering information) so that it protrudes over
the enclosure. Fix the device in place with two M4 screws.
2. Wiring
The device must be wired as illustrated in the wiring diagram (example).
Terminal Connections
A1, A2 Connection to the power supply
1 Bush for measuring current transformer's connecting cable
T, T/R, R Connections for external test and reset button
21, 22, 24 Alarm relay K2: Connection to contactor or load switch
T1, T2 Test connections for internal monitoring circuit
WN-…BS Measuring current transformers
K1 Recommended contactors are listed in the table on page 31
RCMA421H_D00069_00_M_XXEN/05.2014
15
Page 16
Installation and connection
Conductor colours for measuring current transformer
Checks must be carried out prior to commissioning to ensure that the residual
current monitor, the external measuring current transformer and the associated contactors and peripherals have been connected correctly.
Incorrect connections can lead to personal injury and damage
to equipment or property!
16
RCMA421H_D00069_00_M_XXEN/05.2014
Page 17
5. Operation and configuration
1 Green Power ON LED:
Lights up when the power supply voltage
is connected and the device is running.
2 Red TPD alarm LED:
Lights up when the rated residual operating current I
Δn
is exceeded.
3 Yellow ERR alarm LED:
Flashes in the event of system errors. An
error code will appear on the display, e.g.
E.03
4DISPLAY:
Displays operating information.
5 ENTER (< 1.5 s) / MENU (> 1.5 s) button:
Press this button to apply entries and
changes and call up the menu.
6 DOWN (< 1.5 s) / RESET (> 1.5 s) button:
Press this button to reduce input values
and navigate through the menu, as well
as to perform a reset.
7 UP (< 1.5 s) / TEST (> 1.5 s) button:
Press this button to increase input values
and navigate through the menu, as well
as to run a manual self test.
Fig. 5.1: Us er interface
5.1 Getting to know the user interface
RCMA421H_D00069_00_M_XXEN/05.2014
17
Page 18
Operation and configuration
Fig. 5.1: Standard display
1 Measured value display in mA:
2 Current type display AC / DC
3 Password protection activated
4 Fault memory activated
5.2 Understanding information on the standard display
The actual measured residual current is displayed by default.
Press the Up or Down button to display the factory-set rated residual operating current I
. Pressing the Enter button restores the measured value.
Δn
In standard operation, the display can be toggled to the fixed
rated residual operating current I
button.
of 6 mA using the Up/Down
Δ
n
18
RCMA421H_D00069_00_M_XXEN/05.2014
Page 19
Operation and configuration
T
R
MENU
5.3 Getting to know buttons and button functions
The table below lists the functions of the buttons when navigating through
the display, navigating through the menu and when making settings. From
"chapter 5.7 Making settings in the menu" in the menu onwards, just the relevant button symbol is used to indicate that buttons have been pressed.
ButtonButton symbolFunc tion
Call up next display
Go to the next menu/submenu/cat-
egory item
Up/
Tes t
Down/
Reset
ENTER/
Menu
Activate parameter
Change (increase) parameter value
Press and hold down button for
more than 1.5 seconds: carry out the
manual self test.
Call up next display
Go to next menu/submenu
Deactivate parameter
Change (reduce) parameter value
Press and hold down button for
more than 1.5 seconds: erase fault
memory
Call up menu/submenu
Apply modified parameter value
Press and hold down button for
more than 1.5 seconds: Call up
menu/exit menu/go to next highest
submenu
RCMA421H_D00069_00_M_XXEN/05.2014
19
Page 20
Operation and configuration
5.4 Starting a manual self test
You can start a self test manually. During the test, any internal malfunctions
detected are shown on the display as error codes. The alarm relay will be
switched.
To start a self test manually:
Press and hold down the test button T (UP) or external test button for
more than 1.5 seconds.
The text “tES“ appears on the display along with all available display elements.
5.5 Erasing the fault memory
The device has an erasable fault memory.
To erase the fault memory:
Press and hold down the reset button "R" (DOWN) or external reset but-
ton for more than 1.5 seconds.
5.6 Calling up and exiting the menu
To call up the menu:
Press and hold down the MENU (ENTER) button for more than 1.5 sec-
onds.
To exit the menu again:
Press and hold down the MENU (ENTER) button again for more than 1.5
seconds.
20
The areas of the display which can be configured flash! This is
indicated by an oval marker in the illustrations below. Press and
hold down the MENU button > 1.5 s to enter menu mode.
RCMA421H_D00069_00_M_XXEN/05.2014
Page 21
Operation and configuration
5.7 Making settings in the menu
5.7.1Selecting menus
Press and hold down the MENU button for more than 1.5 seconds to call up
the menu. Menus are available for a variety of settings. In turn, each menu has
a number of submenus. The UP/DOWN buttons can be used to navigate between menus. Press and hold down the ENTER button for less than 1.5 seconds to call up a menu. Press and hold down the ENTER button for more than
1.5 seconds to go to the next highest menu.
Menu/Button to call
RCMA421H_D00069_00_M_XXEN/05.2014
Description/Configurable parameters
Query software version
1. Press the UP/DOWN buttons to go to the menu
Set bus address
2. Press the UP/DOWN buttons to go to the menu
Assign device control parameters
Activate or deactivate password protection, change
password
Restore factory settings
Service menu SyS (locked)
3. Press the UP/DOWN buttons to go to the menu
Query saved alarm value, erase history memory
21
Page 22
Operation and configuration
Menu/Button to call
Description/Configurable parameters
4. Press the UP/DOWN buttons to go to the menu
Go to the next highest menu level (Back)
5.7.2Querying the software version with the InF menu
1. Select the InF menu
2. Confirm with Enter
The software version (e.g.: d309-1.00) is displayed as running text. Once all information is showing on the display, you can use the UP/DOWN buttons to select individual items.
22
RCMA421H_D00069_00_M_XXEN/05.2014
Page 23
Operation and configuration
5.7.3Making settings in the SEt menu
This menu can be used to activate password protection, to modify the password or to deactivate password protection. It is also where the device can be
reset to the factory settings.
1. Select the SEt menu.
2. Make changes to parameters as illustrated.
To go back to the menu level, press and hold down the ENTER button for more
than 1.5 seconds once you have modified the parameter(s).
SEt menu
1. Activate
password
protection
and assign
password (3digit numerical code)
2. Change password
RCMA421H_D00069_00_M_XXEN/05.2014
Select submenu
Change/activate/
deactivate param.
Change parameter value
display
Change/apply
param.
23
Page 24
Operation and configuration
SEt menu
3. Deactivate
password
protection
4. Switch submenu
5. Restore
factory setting
6. Switch submenu
Select submenu
Change/activate/
deactivate param.
Change parameter value
display
"run" appears on the display and
the device is reset to the factory
settings automatically.
Change/apply
param.
7. System menu
(is locked)
24
RCMA421H_D00069_00_M_XXEN/05.2014
Page 25
Operation and configuration
SEt menu
8. Switch submenu
9. Go back to
SEt menu
Select submenu
Change/activate/
deactivate param.
Change parameter value
display
Change/apply
param.
5.7.4Querying and erasing the fault memory in the HIS menu
1. Select the HIS menu.
2. Select the saved error and erase if applicable.
3. To go back to the menu level, press and hold down the ENTER button
for more than 1.5 seconds.
Insulation coordination acc. to IEC 60664-1 / IEC 60664-3
RCMA421H-D-2:
Rated insulation voltage ....................................................................................................................................... 250 V
Voltage tests according to IEC 61010-1.............................................................................................................. 2.21 kV
Supply voltage
Supply voltage range U
Supply voltage U
Frequency range U
Power consumption ......................................................................................................................................... ≤ 6.5 VA
Measuring circuit
External measuring current transformer......................................................................................................... WN-35BS
Rated voltage (measuring current transformer) .................................................................................................. 2.5 kV
Rated frequency ........................................................................................................................................... 0…150 Hz
AC/DC measuring range .............................................................................................................................. 0…40 mA
.................................................................................................................... 6 mA
Δn
+ 3.2 s
acc. to UL943 ........................................................................................... see diagram on page 32
ae
ae
RCMA421H_D00069_00_M_XXEN/05.2014
27
Page 28
Technical data
Displays, memory
Display range. AC/DC measured value ........................................................................................................ 0…40 mA
Resolution of setting ........................................................................................................................................... 0.1 mA
Measured value memory for alarm value (HiS) ................................................................... Measured values data set
Password .................................................................................................................................... off / 0…999/ 0 (off)*
Cable length, WN-35BS measuring current transformer
Cable length ............................................................................................................................................................ 0.5 m
Switching elements
Number of switching elements .................................................................................................. 1 changeover contact
Rated operational voltage......................................................230 V ..........230 V ............ 24 V .......... 110 V ........ 220 V
Rated operational voltage UL ................................................200 V .......... 200 V ............ 24 V .......... 110 V ........ 200 V
Rated operational current..........................................................5 A...............3 A.............. 1 A ...........0.2 A ......... 0.1 A
Minimum contact rating ........................................................................................................... 1 mA at AC/DC ≥ 10 V
Operating temperature ...................................................................................................................... -35 ºC…+66 ºC
Climatic class acc. to IEC 60721
Stationary use (IEC 60721-3-3) ........................................................ 3K5 (except condensation and formation of ice)
Transport (IEC 60721-3-2) ............................................................... 2K3 (except condensation and formation of ice)
Long-term storage (IEC 60721-3-1) ................................................1K4 (except condensation and formation of ice)
Classification of mechanical conditions acc. to IEC 60721:
Stationary use (IEC 60721-3-3) ...............................................................................................................................3M4
Transport (IEC 60721-3-2) ..................................................................................................................................... 2M2
For UL application................................................................................................ use 60/70°C copper conductors only
Connection type ............................................................................................................................... screw terminals
rigid/ flexible/ conductor sizes ................................................................. 0.2…4 / 0.2…2.5 mm
2
/ AWG 24…12
Multi-conductor connection (2 conductors with the same cross section)
rigid, flexible .......................................................................................................................0.2…1.5 / 0.2…1.5 mm
Stripped length ............................................................................................................................................. 8…9 mm
Connection type ....................................................................................................................... push-wir e terminals
Flexible without ferrules ........................................................................................... 0.2…2.5 mm
Flexible with ferrules ................................................................................................ 0.2…1.5 mm
2
(AWG 24…14)
2
(AWG 24…16)
Stripped length ................................................................................................................................................... 10 mm
Opening force........................................................................................................................................................... 50 N
Test opening, diameter....................................................................................................................................... 2.1 mm
Other
Operating mode continuous operation
Position of normal use.......................................................................................................................... display-oriented
Degree of protection, internal components (IEC 60529) .........................................................................................IP30
Degree of protection, terminals (IEC 60529)............................................................................................................IP20
Enclosure material .................................................................................................................................... polycarbonate
Flammability class .............................................................................................................................................UL94V-0
DIN rail mounting acc. to................................................................................................................................. IEC 60715
Screw fixing.......................................................................................................................... 2 x M4 with mounting clip
Software version ............................................................................................................................................ D309 V1.0
Weight RCMA421H ........................................................................................................................................... ≤ 150 g
Weight WN-35BS ............................................................................................................................................. ≤ 355 g
2
( )* = factory setting
RCMA421H_D00069_00_M_XXEN/05.2014
29
Page 30
Technical data
6.2 Error codes
If, contrary to expectations, a device error should occur, error codes will appear on the display. Some of these are described below:
Error code Meaning
Connection error: no transformer
E.01
E.02
E.03
E.04
E…
Action:
Check transformer connection for short circuit or open circuit,
from T to T and from k2 to l2.
Connection error: connection system
(after finishing manual self test)
Action:
Check transformer connection for short-circuit or open circuit.
- Check correct connection, from T1 to T2.
Connection error: short-circuit transformer
Action:
Check transformer connection for short-circuit or open circuit.
Error K1/Q1(following powering up the device)
Action:
Check contactor: e.g. contacts sticking, release coil faulty
Error codes > 04:
Action:
Perform a reset. Restore the device to the factory setting.
Should the error persist, contact Bender Service.
After removing the CT mains connector, the error code E.03 / E.04 alternately
appears on the display.
The error code will be erased automatically once the error has been
eliminated.