Bender isoHR685W, iso685W-D-B, iso685W-S-B, iso685-S-B, isoHR685W-D-I-B User Manual

...
EN
Manual
ISOMETER®
Insulation Monitoring Device for IT AC systems with galvanically connected rectifiers and inverters and for IT DC systems
Software version: D440 V 1.25 | D439 V 1.25
iso685-x-B_D00177_07_M_XXEN/07.2019
PLEASE READ THIS MANUAL AND ANY ACCOMPANYING DOCUMENTS CAREFULLY AND KEEP THEM IN A SECURE PLACE FOR FUTURE REFERENCE.
Bender GmbH & Co. KG
P.O. Box 1161 • 35301 Gruenberg • Germany Londorfer Straße 65 • 35305 Gruenberg • Germany
Tel.: +49 6401 807-0 Fax: +49 6401 807-259
Email: info@bender.de Web: www.bender.de
Customer service: Service hotline: 0700-BenderHelp (Telephone and Fax) Carl-Benz-Straße 8 • 35305 Gruenberg • Germany
Tel.:+49 6401 807-760 Fax:+49 6401 807-629
Email:info@bender-service.com
© Bender GmbH & Co. KG
All rights reserved.
Reproduction only with permission
of the publisher.
Subject to change.
Table of contents
1. Important information ................................................................................6
1.1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 End customer support and advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.3 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Training courses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Delivery conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6 Warranty and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.7 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Safety instructions .......................................................................................8
2.1 General safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Work activities on electrical installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Device-specific safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3. Function .........................................................................................................9
3.1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.1 General product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.2 Special ISOMETER® characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Function description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 Self test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4. Device overview .........................................................................................11
4.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 Device variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.3 Connection and panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.4 Display elements and device buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4.1 Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.4.2 device buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.5 Operating and navigating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.5.1 Menu selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.5.2 List selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.5.3 Parameter selection and value adjustment . . . . . . . . . . . . . . . . . . . . . . . . .14
4.5.4 Character input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5. Mounting ..................................................................................................... 15
5.1 Common information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Mounting spaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.3 Screw mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.4 DIN rail mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6. Connection .................................................................................................. 17
6.1 Connection requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.2 Connection to a 3(N)AC system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.3 Connection to an AC system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
6.4 Connection to a DC system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6.5 Connection to the supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6.6 Connection to the X1 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.7 Connection to the ethernet interface ETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.8 Connection to relay interfaces 1 und 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6.9 Position the terminal covers and click them into place . . . . . . . . . . . . . . . . . 21
7. Commissioning ..........................................................................................22
7.1 General initial commissioning process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
7.2 Initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2.1 Setting language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
7.2.2 Setting date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
7.2.3 Setting system type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.2.4 Select a coupling device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.2.5 Setting profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.2.6 Setting response value Ran1 for alarm 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.2.7 Setting response value Ran2 for alarm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.3 Recommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
7.4 Configuring password protection for the ISOMETER® iso685. . . . . . . . . . . .24
8. Display .........................................................................................................25
8.1 Standard display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
8.2 Fault display (active) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
8.3 Fault display (inactive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
8.4 Acknowledging a fault message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
8.5 History memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
8.6 Data-isoGraph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
8.7 Initial measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
8.8 ISOnet operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
8.9 ISOloop operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
8.10 Automatic test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3
iso685-x-B_D00177_07_M_XXEN/07.2019
Table of contents
9. Settings ........................................................................................................29
9.1 Menustructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
9.2 Settings in the device menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 (1.0) Alarm settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 (1.1) Insulation alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 (1.1.1) Alarm 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 (1.1.2) Alarm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 (1.1.3) Fault memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 (1.2) DC alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 (1.2.1) Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 (1.2.2) U(DC-E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
9.2 (1.3) Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.4) System type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.5) Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.6) ISOnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.6.1) ISOnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.6.2) Number of devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.7) ISOloop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.7.1) ISOloop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.7.2) Measured value subscription . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.8) (Start) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.9) Coupling monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.10) Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
9.2 (1.10.1) Digital 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.2 (1.10.2) Digital 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.2 (1.10.3) Digital 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
9.2 (1.11) Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.2 (1.11.1) Relay 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9.2 (1.11.2) Relais 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2 (1.11.3) Digital 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2 (1.11.4) Digital 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2 (1.11.5) Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2 (1.11.6) Analogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2 (2.0) Data measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (3.0) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (3.1) TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (3.2) Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (3.3) Start initial measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (3.4) Device: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (3.5) ISOnet priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (4.0) History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (5.0) Device settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
9.2 (5.1) Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
9.2 (5.2) Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
9.2 (5.2.1) Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (5.2.2) Format (time). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.2 (5.2.3) Summer time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 (5.2.4) Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 (5.2.5) Format (date). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 (5.2.6) NTP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 (5.2.7) NTP server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 (5.2.8) UTC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 (5.3) Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
9.2 (5.3.1) Write access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 (5.3.2) Ethernet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 (5.3.3) BCOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2 (5.3.4) Modbus/TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2 (5.3.5) RS-485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2 (5.3.6) Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2 (5.4) Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
9.2 (5.4.1) Brightness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2 (5.4.2) Automatic dimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.2 (5.5) Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
9.2 (5.5.1) Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.2 (5.5.2) Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.2 (5.6) Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.2 (5.7) Data backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
9.2 (5.8) Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
9.2 (5.9) Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
9.2 (5.10) Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
9.2 (5.10.1) Update via interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.2 (5.10.2) Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.2 (5.11) Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.2 (6.0) Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
10. Device communication ...........................................................................40
10.1 Ethernet interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
10.2 BCOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
10.3 Modbus/TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
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Table of contents
10.4 Web server. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.4.1 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
10.4.2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
10.4.3 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
10.4.4 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
10.4.5 Parameter changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
10.4.6 Changing parameters in the web browser . . . . . . . . . . . . . . . . . . . . . . . . .43
10.4.7 Changing parameters in the device menu when
the web browser is open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.4.8 Write access for parameter changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
10.5 BS bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.5.1 Master-slave principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
10.5.2 Addresses and address ranges on the BS bus . . . . . . . . . . . . . . . . . . . . . .44
10.5.3 RS-485 specifications/cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
10.5.4 Cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
10.6 Modbus RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
10.7 isoData protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10.7.1 isoData-protocol table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
11. Special functions for coupled IT systems ............................................49
11.1 Particularities when monitoring coupled IT systems . . . . . . . . . . . . . . . . . . 49
11.2 System isolation via digital input
with two coupled systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
11.3 System isolation via ISOnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
11.3.1 Systempictures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
11.3.2 Configuration and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
11.3.3 ISOnet priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
11.4 ISOloop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
11.4.1 Preparing the devices in an interconnection . . . . . . . . . . . . . . . . . . . . . . .51
11.4.2 Creating groups with the BCOM Group Manager . . . . . . . . . . . . . . . . . . . 52
11.4.3 Configuration and function on the ISOMETER® . . . . . . . . . . . . . . . . . . . . .53
12. Coupling devices ......................................................................................54
12.1 Connection using the AGH150W-4(DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
12.2 Connection using the AGH150W-4(3(N)AC) . . . . . . . . . . . . . . . . . . . . . . . . . . 54
12.3 Connection using the AGH520S (3AC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
12.4 Connection using the AGH520S (3(N)AC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
12.5 Connection using the AGH204S-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
12.6 Connection using the AGH676S-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
13. Alarm messages .......................................................................................57
13.1 Measured value alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
13.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
13.3 ISOnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
13.4 ISOloop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
14. Technical data .......................................................................................... 60
14.1 Device profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
14.2 Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
14.2.1 Response time profile power circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
14.2.2 Response time control circuits profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
14.2.3 Response time generator profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
14.2.4 Response time high capacitance profile . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
14.2.5 Response time inverter > 10 Hz profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
14.2.6 Response time inverter < 10 Hz profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
14.2.7 Response time DC alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
14.2.8 Relative uncertainty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
14.3 Factory settings iso685-x-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
14.4 Tabular data iso685-x-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
14.5 Standards and certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
14.6 Ordering details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
14.6.1 Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
14.6.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
14.6.3 Suitable system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
15. Glossary .....................................................................................................68
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1. Important information

Important information

1.1 How to use this manual

This manual is intended for qualified personnel working in electrical engineering and electronics!
Read the manual before you begin to mount, connect, and commission the unit. Always keep the manual within easy reach for future reference following commissioning.
To make it easier for you to understand and revisit certain sections in this manual, we have used symbols to identify important instructions and information. The meaning of these symbols is explained below.
This signal word indicates that there is a high risk of danger that will re­sult in electrocution or serious injury if not avoided.
DANGER
This signal word indicates a medium risk of danger that can lead to death or serious injury if not avoided.
WARNING
This signal word indicates a low-level risk that can result in minor or moderate injury or damage to property if not avoided.
CAUTION
This symbol denotes information intended to assist the user in making optimum use of the product.

1.2 Technical support

1.2.1 End customer support and advice

Technical support by phone or e-mail for all Bender products
• Questions concerning specific customer applications
• Commissioning
• Troubleshooting
Telephone: +49 6401 807-760 (365 Tage von 07:00 - 20:00 Uhr [MEZ/UTC +1]) Fax: +49 6401 807-259
0700BenderHelp (Tel. and Fax in Germany only)
E-mail: support@bender-service.com

1.2.2 Repair

Repair, calibration, update and replacement service for Bender products
• Repairing, calibrating, testing and analysing Bender products
• Hardware and software update for Bender devices
• Delivery of replacement devices
• Extended guarantee, in-house repair service, replacement devices at no extra cost
Telephone: +49 6401 807-780* (technical issues)
+49 6401 807-784*, -785* (sales)
Fax: +49 6401 807-789 E-mail: repair@bender-service.com
Please send the devices for repair to the following address:
Bender GmbH, Repair-Service, Londorfer Straße 65, 35305 Grünberg

1.2.3 Customer service

On-site service for all Bender products
• Commissioning, parameter setting, maintenance, troubleshooting
• Analysis of the electrical installation in the building (power quality test, EMC test, thermography)
• Training courses for customers
Telephone: +49 6401 807-752*, -762* (technical issues)/
+49 6401 807-753* (sales)
Fax: +49 6401 807-759 E-mail: fieldservice@bender-service.com Internet: www.bender.de
* Mo-Thu 07:00 a.m. - 16:00 p.m. , Fr 07:00 a.m. - 13:00 p.m.
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iso685-x-B_D00177_07_M_XXEN/07.2019
Important informationImportant information

1.3 Training courses

Bender is happy to provide training regarding the use of test equipment. The dates of training courses and workshops can be found on the Internet at
www.bender-de.com -> Know-how -> Seminars.

1.4 Delivery conditions

Bender sale and delivery conditions apply. For software products, the "Softwareklausel zur Überlassung von Standard-Software als
Teil von Lieferungen, Ergänzung und Änderung der Allgemeinen Lieferbedingungen für Erzeugnisse und Leistungen der Elektroindustrie" (software clause in respect of the li­censing of standard software as part of deliveries, modifications and changes to general delivery conditions for products and services in the electrical industry) set out by the ZVEI (Zentralverband Elektrotechnik- und Elektronikindustrie e.V.) (German Electrical and Electronic Manufacturers' Association) also applies. Amending the “General Conditions for the supply of Products and Services of the Electrical and Electronics Industry” (GL)*
Sale and delivery conditions can be obtained from Bender in printed or electronic format.

1.5 Storage

The devices must only be stored in areas where they are protected from dust, damp, and spray and dripping water, and in which the specified storage temperatures can be ensured.
This operating manual, especially the safety instructions, must be observed by all person­nel working on the device. Furthermore, the rules and regulations that apply for accident prevention at the place of use must be observed.

1.7 Disposal

Abide by the national regulations and laws governing the disposal of this device. Ask your supplier if you are not sure how to dispose of the old equipment.
The directive on waste electrical and electronic equipment (WEEE directive) and the di­rective on the restriction of certain hazardous substances in electrical and electronic equipment (RoHS directive) apply in the European Community. In Germany, these poli­cies are implemented through the "Electrical and Electronic Equipment Act" (ElektroG). According to this, the following applies:
• Electrical and electronic equipment are not part of household waste.
• Batteries and accumulators are not part of household waste and must be disposed of in accordance with the regulations.
• Old electrical and electronic equipment from users other than private households which was introduced to the market after 13 August 2005 must be taken back by the manufacturer and disposed of properly.
For more information on the disposal of Bender devices, refer to our homepage at
www.bender-de.com -> Service & Support.

1.6 Warranty and liability

Warranty and liability claims in the event of injury to persons or damage to property are excluded if they can be attributed to one or more of the following causes:
• Improper use of the device.
• Incorrect mounting, commissioning, operation and maintenance of the device.
• Failure to observe the instructions in this operating manual regarding transport, commissioning, operation and maintenance of the device.
• Unauthorised changes to the device made by parties other than the manufacturer.
• Non-observance of technical data.
• Repairs carried out incorrectly and the use of replacement parts or accessories not approved by the manufacturer.
• Catastrophes caused by external influences and force majeure.
• Mounting and installation with device combinations not recommended by the man­ufacturer.
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2. Safety instructions

Safety instructions

2.1 General safety instructions

Part of the device documentation in addition to this manual is the enclosed "Safety in­structions for Bender products".
Read the operating manual before starting to install, connect and com­mission the device. After successful commissioning, keep the manual within easy reach for future reference.

2.2 Work activities on electrical installations.

Only qualified personnel are permitted to carry out the work necessary to install, commission and run a device or system.
Risk of electrocution due to electric shock!
Touching live parts of the system carries the risk of:
• A fatal electric shock
DANGER
• Damage to the electrical installation
• Destruction of the device
Before installing and connecting the device, make sure that the in­stallation has been de-energised. Observe the rules for working on elec-
trical installations.

2.3 Device-specific safety information

Installation inside a control cabinet
If the ISOMETER® is installed inside a control cabinet, the insulation fault message must be audible and/or visible to attract attention.
IT systems with several ISOMETER®s
Make sure that only one active ISOMETER® is connected in each intercon­nected system. If IT systems are interconnected via coupling switches, make sure that ISOMETER®s not currently used are disconnected from the IT system and deactivated. For IT systems coupled via diodes or capaci­tances a central control of the different ISOMETER®s is required.
Prevent measurement errors!
When a monitored IT system contains galvanically coupled DC circuits, an insulation fault can only be detected correctly if the rectifier valves (e.g. rectifier diode, thyristors, IGBTs, frequency inverters, …) carry a minimum current of > 10 mA.
Unspecified frequency range
When connecting to an IT system with frequency components below the specified frequency range, the response times and response values may differ from the indicated technical data. However, depending on the ap­plication and the selected measurement method, continuous insulation monitoring is also possible in this frequency range.

2.4 Intended use

If the device is used outside the Federal Republic of Germany, the applicable local stand­ards and regulations must be complied with. The European standard EN 50110 can be used as a guide.
8
The ISOMETER® iso685… monitors the insulation resistance of unearthed AC/DC main circuits (IT systems) with nominal system voltages of AC 0…690 V or DC 0…1000 V.
DC components existing in AC/DC systems do not influence the operating characteristics. A separate supply voltage allows de-energised systems to be monitored too. The maxi­mum permissible system leakage capacitance is 0…1000 µF, depending on the profile.
Intended use also implies:
• Reading and observing all information in the operating manual
• Compliance with test intervals In order to meet the requirements of applicable standards, customised parameter set-
tings must be made on the equipment in order to adapt it to local equipment and oper­ating conditions. Please heed the limits of the area of application indicated in the technical specifications.
Any other use than that described in this manual is regarded as improper.
iso685-x-B_D00177_07_M_XXEN/07.2019

3. Function

Function

3.1 Features

• ISOMETER® for IT AC systems with galvanically connected rectifiers or inverters and for IT DC systems (IT = unearthed systems)
• Automatic adaptation to the existing system leakage capacitance
• Combination of
• Two separately adjustable response value ranges of 1 k…10 M
• High-resolution graphical LC display
• Connection monitoring (monitoring of the measuring lines)
• Automatic device self test
• Graphical representation of the insulation resistance over time (isoGraph)
• History memory with real-time clock (buffer for three days) for storing 1023 alarm messages with date and time
• Current or voltage output 0(4)…20 mA, 0…400 A, 0…10 V, 2…10 V (galvanically separated), which is analogous to the measured insulation value of the system
• Freely programmable digital inputs and outputs
• Remote setting via the Internet or Intranet (Webserver/Option: COMTRAXX® gateway)
• Remote diagnosis via the Internet (made available by Bender Service only)
• isoData: Continuous uninterrupted data transmission
• RS-485/BS (Bender sensor bus) for data exchange with other Bender devices via Modbus RTU protocol
• BCOM, Modbus TCP und web server
• ISOnet: Internal separation of the ISOMETER® from the IT system to be monitored (e.g. if several IT systems are interconnected)
• ISOnet priority: Permanent priority of a device within the network
• ISOloop: Special function for ring systems (all systems are coupled)
AMP
PLUS
and other profile-specific measurement methods

3.2 Product description

3.2.1 General product description

The ISOMETER® is an insulation monitoring device for IT systems in accordance with IEC 61557-8.
It is universally applicable in AC, 3(N)AC, AC/DC and DC systems. AC systems may include extensive DC-supplied loads (such as rectifiers, inverters, variable-speed drives).
The ISOMETER® iso685–S–x is the sensor variant from the iso685 device family. The only difference between this variant and the ISOMETER® isoHR685-D-B is that it does not have a display. The ISOMETER® iso685–S–P must be used in combination with a front panel through which it is operated. The operation of the front panel is equal to the operation of the ISOMETER® with an integrated display, which is described in this manual.
Only the sensor variant (i.e. ISOMETER® iso685–S–P) can be connected to the front panel. Connection to the display variant (i.e ISOMETER® iso685– D–P) is not possible.
Hereafter, the ISOMETER®s with integrated display are described. This description is sim­ilar to the combination of ISOMETER® sensor variants and the front panel FP200. The devices to which this manual applies will be referred to as ISOMETER®s hereafter.

3.3 Function description

The insulation monitoring device continuously monitors the entire insulation resistance of an IT system during operation and triggers an alarm when the value falls below a pre­set response value. To obtain a measurement the device has to be connected between the IT system (unearthed system) and the protective earth conductor (PE). A measuring current in the µA range is superimposed onto the system which is recorded and evalu­ated by a microprocessor-controlled measuring circuit. The measuring time is dependent on the selected measurement profiles, the system leakage capacitance, the insulation re­sistance and possible system-related disturbances.
The response values and other parameters are set using a commissioning wizard as well as via different setup menus using the device buttons and a high-resolution graphical LC display. The selected settings are stored in a permanent fail-safe memory. Different languages can be selected for the setup menus as well as the messages indicated on the display. The device utilises a clock for storing fault messages and events in a history memory with time and date stamp. The settings can be password protected to prevent unauthorised changes.
To ensure proper functioning of connection monitoring, the device requires the setting of the system type 3AC, AC or DC and the required use of the appropriate terminals L1/+, L2, L3/-.

3.2.2 Special ISOMETER® characteristics

The ISOMETER® iso685–D–x belongs to the iso685 device family and features an integrat­ed display. This manual applies in full to this ISOMETER®.
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iso685-x-B_D00177_07_M_XXEN/07.2019
FunctionFunction
Test successful
Test unsuccessful
Test not available (e.g. incorrect device settings).
Test is being carried out.
Measurement
technique
Coupling
Connection
TEST
The insulation monitoring device iso685… is able to measure the insulation resistance re­liably and precisely in all common IT systems (unearthed systems). Due to various appli­cations, system types, operating conditions, application of variable-speed drives, high system leakage capacitances etc., the measurement technique must be able to meet var­ying requirements in order to ensure an optimised response time and relative uncertain­ty. Therefore different measuring profiles can be selected with which the device can optimally adjusted.
If the preset response value falls below the value of Alarm 1 and/or Alarm 2, the associat­ed alarm relays switch, the LEDs ALARM 1 or ALARM 2 light and the measured value is shown on the LC display (in case of insulation faults in DC systems, a trend graph for the faulty conductor L+/L- is displayed). If the fault memory is activated, the fault message will be stored. Pressing the RESET button resets the insulation fault message, provided that the current insulation resistance displayed at the time of resetting is at least 25 % above the actual response value.
As additional Information, the quality of the measuring signal and the time required to update the measured value are shown on the display. A poor signal quality (1-2 bars) may be an indication that the wrong measurement profile has been selected.
The ISOMETER® has an internal system isolating switch, which makes it possible to oper­ate several ISOMETER®s in coupled IT systems. For this purpose, the ISOMETER®s are con­nected via an Ethernet bus. The integrated ISOnet function ensures that only one ISOMETER® is actively measuring at a time, while the other devices are completely isolat­ed from the system and waiting in standby mode for measuring permission.
The ISOMETER® is able to synchronise itself with other ISOMETER®s. This makes it possible to monitor capacitive coupled IT systems without interfering with each other.

3.5 Self test

After switching on the supply voltage, the ISOMETER® automatically and continuously checks all internal measuring functions, the components of the process control such as the data and parameter memory, as well as the connections to the IT system and earth.
The self test can also be activated manually by means of the test button to check the func­tions of the relays (depending on the configuration) or it can be selected via the "Control" menu (refer to „Control“).
The progress of the manual self test is shown on the LC display by a bar graph. Depending on the conditions in the IT system being monitored, the self test is completed after 15...20 seconds. The device then returns to the standard mode (measurement mode) and the ac­tual measured value will be displayed after the measuring time has expired. The display shows the message
Initial measurement
„Initial measurement“).
If a fault is detected during the self test, the respective LEDs of the device light (refer to
„Alarm messages“). In addition, the respective message will be indicated on the display
and a previously programmed output will provide the respective signal.
33 %
until the first valid value is measured (refer to

3.4 Interfaces

• Communication protocol Modbus TCP
• Communication protocol Modbus RTU
• BCOM for communication of Bender devices via Ethernet
• BS bus for communication of Bender devices (RS-485)
• isoData for recording and managing measured values
• Integrated web server for reading out measured values and setting parameters
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4. Device overview

93
108
110
Device overview

4.1 Dimensions

Enclosure iso685…-device familiy – dimensions in mm

4.2 Device variants

iso685(W)-D… isoxx685(W)-D…
iso685(W)-S… isoxx685(W)-S…
The iso685 variant features a high-resolution graphic LC display and operating controls for direct operation of the device functions. It cannot be combined with an FP200.
Device version iso685-S-P features neither a display nor operating controls. It can only be used in combination with the FP200W and is operated via this front panel.
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iso685-x-B_D00177_07_M_XXEN/07.2019
Device overview
To p
10 A1/+, A2/- Connection to the power supply voltage U
s
11 L1/+ Connector for the IT system to be monitored 12 L2 Connector for the IT system to be monitored 13 L3/- Connector for the IT system to be monitored 14 KE, E Connection to PE
REMOTE
20
20 X4 REMOTE interface to connect the FP200(W) * 50 X3 Optional expansion interface for Bender products
Rear
Front
Connction bottom
Control panel
Connection top
iso685(W)-S… and isoxx685(W)-S… iso685(W)-D… and isoxx685(W)-D…
242221141211RETHX1
1918
1716
15
15 X1 Multifunctional I/O interface (see „Connection of the X1 interface“) 16 ETH (X2) Ethernet interface 17 R Switchable terminating resistor for termination of the RS-485 interface 18 11 12 14 Connector for alarm relay 1
19 21 22 24 Connector for alarm relay 2
* The connection between the iso685 device and an FP200(W) can be interrupted and restored at any time (Plug&Play).
Bottom

4.3 Connection and panel

10
11
12
13 14
5050505050505050505050
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Device overviewDevice overview

4.4 Display elements and device buttons

1
6
3
4
5

4.4.1 Display elements

1 ON The "ON" LED lights when the device is turned on.
3 SERVICE
4 ALARM 1
5 ALARM 2
6Display
The "SERVICE" LED lights when there is either a device fault or a connection fault, or when the device is in maintenance mode.
The "ALARM 1" LED lights when the insulation resistance of the IT system falls below the set response value R
The "ALARM 2" LED lights when the insulation resistance of the IT system falls below the set response value R
The device display shows information regarding the device and the meas­urements. Other information is available in chapter „Display“.
an1
an2
.
.
7
9
11
8
10
12

4.4.2 device buttons

You can adjust the device settings in the respective menu using the menu buttons. De­pending on the menu entry, one of the options displayed below is assigned to the but­tons.
10
11
12
7
MENU Opens the device menu.
8
9
ESC
RESET Resets alarms.
TEST Starts the device self test.
DATA Indicates data and values.
INFO Shows information.
OK Confirms an action or a selection.
Navigates up in a list or increases a value.
Cancels the current process or navigates one step back in the device menu.
Navigates backwards (e.g. to the previous setting step) or selects a parameter.
Navigates forwards (e.g. to the next setting step) or selects a parameter.
Navigates down in a list or reduces a value.
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iso685-x-B_D00177_07_M_XXEN/07.2019
Device overviewDevice overview
Activate the menu by pressing the "MENU" button
IT system
230 k
Ω
OK
R(an) 100kΩ/20k
Ω
Commissioning
x.6
2/1x
Please set the current
date and time.
Use the button to select menu items. Press "ESC" to return form the respective menu level.
An overview of the device menu can be found in chapter .
Use the buttons and to select values from a predefined list (menu). The present value is indicated by a black menu item. Confirm the value with the "OK" button. Exit the list selection by pressing "ESC".
System type
x.6.6
• DC o AC
o 3AC
Date
x.6.4
28.07.2016
Min. Max.
1
12
Use the and buttons to select a pa­rameter. The present parameter is indicat­ed by the symbols. Values can be changed using the and buttons. Con­firm input text by pressing "OK". Exit text input by pressing "ESC".
Use the (forward) and (backward) buttons to select a character from the dis­play. To enter the next character, use the
button to select the next position.
To delete a character that has been en­tered, use the and buttons to select the position of the character to be deleted and then select "del" using the and buttons.
Confirm the entered text with "OK". Exit the character input by pressing "ESC".
Ethernet
x.3.2
192.
ghijklmnopqrstuvwxyz
-.0123456789abcdef

4.5 Operating and navigating

4.5.1 Menu selection

4.5.2 List selection

4.5.4 Character input

4.5.3 Parameter selection and value adjustment

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5. Mounting

Mounting

5.1 Common information

Only qualified personnel are permitted to carry out the work necessary to install, commission and run a device or system.
Read the manual before you begin to mount, connect, and commission the unit. Always keep the manual within easy reach for future reference following commissioning.
Danger of electrocution due to electric shock!
Touching live parts of the system carries the risk of:
DANGER
• A life threatening electric shock
• Damage to the electrical installation
• Destruction of the device
Before installing and connecting the device, make sure that the installation has been de-energised. Observe the rules for working on
electrical installations.

5.2 Mounting spaces

20 mm
0 mm0 mm
20 mm
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MountingMounting
108
107,3
100
72
54
Ø M4
c
l
i
c
k!
cl
i
ck!
cl
i
ck!

5.3 Screw mounting

1. Fix the three mounting clips delivered with the device (two of them packed separately) manually or using a tool, as illustrated below.
2. Drill the mounting holes for the M4 thread according to the drilling template.
3. Fix the ISOMETER® using three M4 screws..

5.4 DIN rail mounting

1. Fix the three mounting clips delivered with the device (two of them packed separately) manually or using a tool, as illustrated below.
2. Mount the ISOMETER® onto the DIN rail.
3. Fix the ISOMETER® onto the DIN rail by pressing the mounting clips until they snap into place
108
18
Dimensions in mm
Dimensions in mm
Mounting clips
The installation of a third mounting clip is only required for "W variants".
16
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6. Connection

Connection

6.1 Connection requirements

In accordance with VDE 0100, only qualified personnel are permitted to carry out the work necessary to install, commission and run a device or system.
Risk of electrocution due to electric shock!
Touching live parts of the system carries the risk of:
• A fatal electric shock
DANGER
DANGER
• Damage to the electrical installation
• Destruction of the device
Before installing and connecting the device, make sure that the in­stallation has been de-energised. Observe the rules for working on elec-
trical installations.
Risk of electric shock!
High voltages may be present at the terminals "L1/+" to "L3/-". Direct con­tact with these will likely result in electrocution.
• Make sure the terminal covers are properly mounted and clicked in before putting the device into operation.
• If the terminals "L1/+", "L2", "L3/-" of the device are connected to a live IT system, do not disconnect terminals "KE" and "E" from the protective conductor ("PE").
• Connect terminals "KE" and "E" individually to the protective earth con­ductor "PE".
CAUTION
Provide line protection!
According to DIN VDE 0100-430, a line protection shall be provided for the supply voltage.
Risk of injury from sharp-edged terminals!
Risk of lacerations. Touch the enclosure and the terminals with due care.
Ensure disconnection from the IT system!
When insulation or voltage tests are to be carried out, the device must be isolated from the system for the test period. Otherwise the device may be damaged.
Risk of property damage due to unprofessional installation!
Make sure that only one insulation monitoring device is connected in each conductively connected system. If several devices are connected, the device does not function and does not signal insulation faults. This can damage the installation. Load currents can result in damage of property and personal injury. There­fore, do not apply any load current to the terminals. The connecting lines "L1/+", "L2", "L3/-" to the system to be monitored must be designed as spur lines. Failure to connect the device as illustrated in the manual leads to deviating technical data and function restrictions.
Check proper connection!
Prior to the commissioning of the installation, check that the device has been properly connected and check the device functions. Perform a func­tional test using an earth fault via a suitable resistance.
Prevent measurement errors!
When a monitored AC system contains galvanically coupled DC circuits, the following applies: An insulation fault can only be detected correctly when the rectifier valves carry a minimum current of > 10 mA.
For UL applications:
Use 60/75 °C copper lines only! For UL and CSA applications, the supply voltage must be protected via 5A fuses.
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ConnectionConnection
A1/+ A2/- L1/+ L2 L3/- KE E
U
S
U
n
L3
N
L2
L1
E
KE
L3/-
L2
L1/+A2/–A1/+
A1/+ A2/- L1/+ L2 L3/- KE E
U
S
U
n
L2L1L2
L1
E
KE
L3/-
L1/+A2/–A1/+

6.2 Connection to a 3(N)AC system

Risk of injury, fire and damage to property due to a short circuit!
According to DIN VDE 0100-430, devices used to protect against a short circuit when terminals "L1/+", "L2" und "L3/-" are coupled to the IT system
WARNING
to be monitored can be omitted if the wiring is designed in such a manner that the risk of a short circuit is reduced to a minimum. Ensure short-cir­cuit-proof and earth-fault-proof wiring.

6.3 Connection to an AC system

Risk of injury, fire and damage to property due to a short circuit!
According to DIN VDE 0100-430, devices used to protect against a short circuit when terminals "L1/+", "L2" und "L3/-" are coupled to the IT system
WARNING
to be monitored can be omitted if the wiring is designed in such a manner that the risk of a short circuit is reduced to a minimum. Ensure short-cir­cuit-proof and earth-fault-proof wiring.
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ConnectionConnection
A1/+ A2/- L1/+ L2 L3/- KE E
U
S
U
n
L−
L+
* Un > 690 V => F 2A
*
*
E
KE
L3/-
L1/+A2/–A1/+
A1/+ A2/- L1/+ L2 L3/- KE E
U
S
A2/–A1/+

6.4 Connection to a DC system

Risk of injury, fire and damage to property due to a short circuit!
According to DIN VDE 0100-430, devices used to protect against a short circuit when terminals "L1/+", "L2" und "L3/-" are coupled to the IT system
WARNING
to be monitored can be omitted if the wiring is designed in such a manner that the risk of a short circuit is reduced to a minimum. Ensure short-cir­cuit-proof and earth-fault-proof wiring.

6.5 Connection to the supply voltage

Danger of damage to property due to faulty connections!
The device may be damaged if it is simultaneously connected to the sup­ply voltage via the "X1" interface and via "A1/+" and "A2/-".
CAUTION
Do not connect the device simultaneously via "A1/+", "A2/-" and "X1" to different supply voltage sources.
Supply via external voltage sources
In case of external supply (24 V) the device can be supplied via "A1+"/"A2" – OR via "X1". In case of supply via "A1+"/"A2", make sure that +24 V are applied to "A1/+" and that "A2/-" is connected to "GND" (ground). External power supply units for voltage supply of the ISOMETER® via ter­minal X1 must meet the immunity and emission requirements of the rele­vant application standard. For connecting cables longer than 1 m, shielded cables must be used.
In systems with a nominal system voltage of more than 690 V and with ov­ervoltage category III, a fuse for the connection to the system to be moni­tored must be provided. * 2A fuses recommended.
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ConnectionConnection
I1 I2 I3 A B
X1
I1
I2 A BI3
Q1
Q2
M+
+
high
active
low
active
RS-485
Bus
RS-485
Bus
V
A
passive adjustable
X1
active adjustable
Currentmeter
Voltagemeter
TESTRESET
Deactiv. Device
+24 V
I1…I3 (X1) Configurable digital inputs (e.g. test, reset, …)
A, B (X1)
Serial interface RS-485, termination by means of a DIP switch R.
+ (X1)
Supply voltage of the inputs and outputs I, Q and M. Electrical overload protection. Automatic shutdown in the event of a short circuit and transient (resettable). If the supply is via an external 24 V source, then A1/+, A2/­must not be connected.
Q1, Q2 (X1) Configurable digital output
M+ (X1) Configurable analogue output (e.g. measuring instrument)
(X1)
Reference potential ground
RJ45

6.6 Connection to the X1 interface

6.7 Connection to the ethernet interface ETH

Connection with standard patch cable (RJ45/no crossover cable) to other ISOMETER®s or interconnection of several ISOMETER®s in STAR topology via a switch.

6.8 Connection to relay interfaces 1 und 2

141211
242221
20
Relay 111 common contact 12 N/C contact 14 N/O contact Relay 221 common contact 22 N/C contact 24 N/O contact
iso685-x-B_D00177_07_M_XXEN/07.2019

6.9 Position the terminal covers and click them into place

c
li
c
k!
click!
c
li
c
k!
click!
Fix the terminal covers to the provided enclosure recesses until they snap into place.
ConnectionConnection
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