Bender ATICS-2-DIO, ATICS-4-DIO Quick Start Manual

EN
Quick start "Installation and connection"
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ATICS-…-DIO Quick start

Automatic transfer switching devices for safety power supplies Software-Version: D333 V1.2x, D334 V1.2x, D335 V1.0x

This reference guide does not replace the operating manual. You will find the operating manual in the download area of our homepage. Make sure that the personnel has read this manual and understood all instructions relating to safety.
Danger: Risk of fatal injury from electric shock
Parts of the system are live. During installation and connection:
Do not touch parts of the system.Make sure that the power supply has been disconnected and the
system is dead.
Switch the ATICS® to manual mode and to switch position "0".Lock the changeover device with a padlock to prevent it starting
accidently.
Warning: Risk of destruction if mains voltage incorrect
The permissible mains voltage is indicated on the nameplate.
Danger: Risk of fatal injury from electric shock
Connecting wires can come loose and fall out if the ferrules being used are too short, the wire ends are tinned or the connection screws have not been tightened enough.
Consider a stripping length of 20 mm and do not use ferrules
when connecting lines 1, 2 and 3 (ATICS-4-160A-DIO only: strip­ping length 15 mm, with or without ferrules).
Use a torque wrench to tighten the terminal screws. Check all
the screws on a regular basis to make sure they are seated tightly.
ATICS-4-125A-DIO and ATICS-4-160A-DIO only:
High temperatures may affect the terminals
The terminals for the connection of Line, 1, 2, 3 are designed for the specified rated operational current, at room temperature.
Avoid higher temperatures or ensure that the load current is
reduced.

2. Scope of delivery 3. Other system components required

ATICS® transfer switching device
including connectors, bridge and terminal covers
Measuring current transformer STW3 resp. STW4
Documentation
You can find the ATICS® manual and the manuals of other sys-
tem components under:
http://www.bender.de > Service & support > Download > Operating manuals
Quick reference guides and checklist
Alarm indicator and test combination MK… or/and alarm indi-
cator and operator panel TM…
Bypass switch (recommended for ATICS-2-DIO)
For screw mounting only: mounting screws M5

4. Device overview

ATICS-DIO_D00080_02_Q_XXEN/04.2017
Transfer switching device ATICS-2-DIO
1. Green plug connector for line 1 and line 2
2. Control buttons
3. Inspection window for switch position
4. Selector switch for manual mode selection, also shows the switch position.
5. Allen key for manual mode
6. Transparent cover for changeover switch (manual mode), seal­able
7. Wiring diagram for lines 1, 2 and 3
8. Three coded connector plugs
9. Locking device for switch position 0
10. Green plug connector for line 3
11. LCD
12. Operating and alarm LEDs
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ATICS-…-DIO Quick start
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* Additional space required for the auxiliary contact when using a bypass switch ** Adapt the cutout to the terminal cover *** Dimensions for screw mounting on mounting plate **** Additional space required for the connector plug of the measuring current transformer ***** Version 80 A / 125 A. Version 160 A without connectors.
ATICS-2-DIO ATICS-4-DIO
Caution: Risk of destruction by plastering
Liquid plaster may run into the device and the device may jam.
Do not seal the device with plaster
ATICS® is suitable for DIN rail mounting or screw mounting on plate. To guarantee the protection against accidental contact, it is to be in­stalled behind a plastic cover.

5. Dimensions

Transfer switching device ATICS-4-DIO
1. Green plug connector for line 1
2. Green plug connector for line 2
3. Control buttons
4. Inspection window for switch position
5. Selector switch for manual mode selection, also shows the switch position.
6. Allen key for manual mode
7. Transparent cover for changeover switch (manual mode), seal­able
8. Wiring diagram for lines 1, 2 and 3
9. Three coded connector plugs
10. Locking device for switch position 0
11. Green plug connector for line 3
12. LCD
13. Operating and alarm LEDs
14. Connector plug for measuring current transformers

6. Tools required

We recommend to use the following tools for connecting the
power section and the control cables:
2
Torx® screwdriver T20 or 6.5 x 1.2 mm
Screwdriver 2.5 x 0.4 mm
Allen key 4 mm
ATICS-DIO_D00080_02_Q_XXEN/04.2017

7. Removing the terminal covers

A
B
A
B
C
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ATICS-…-DIO Quick start
1. Push back the locking hook (B) in the middle of the top and bottom terminal cover (A) by using a screwdriver.
2. Remove the terminal cover.

8. Mounting the ATICS® on DIN rail

1. Place the ATICS® on the top edge of the rail.
2. ATICS-2-DIO: Use a screwdriver to pull down the lower yellow slide lock (C) and snap the ATICS® into place with slight pres­sure. ATICS-4-DIO: Remove bottom green plug connector. Use screwdrivers to pull down the two lower yellow slide lock (C) and snap the ATICS® into place with slight pressure. Check that the slide locks are properly snapped into position by pulling slightly the lower part of the enclosure.
3. Secure all terminals including the unused terminals with Allen screws. Tightening torque: 5 Nm.
4. Fasten the terminal covers.
5. Tighten the mounting screws (D) (PZ1, 8.8 lb-in, 1 Nm).
Caution: If the screws are not tightened, ATICS® can be dama-
ged by the vibrations of the switch-over.
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ATICS-…-DIO Quick start
E
D
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AB
D

9. Mounting the ATICS® on mounting plate

Warning: Screw heads or washers reduce voltage clearance
Provide for sufficient clearance to live conductors (voltage clearance) by using mounting screws with flat screw heads and flat washers. If mounted on electrically conductive material: the mounting plate has to be earthed and the area under the terminals has to be covered with insulating material. It is the responsibility of the mounting staff to select the appropriate mounting plate and mounting screws and to keep the prescribed torque setting.
1. Undo the Allen screws of the terminals (C).
2. Remove the green plug connectors (D) top and bottom
3. Remove the black bridge (E) bottom
4. Fasten the ATICS® to the mounting plate with M5 mounting screws, torque setting 22 lb-in, 2.5 Nm (see dimension dia­gram).
5. Insert the black bridge (E), bottom
6. Plug in the green plug connectors (D) top and bottom
7. Use Allen screws to tighten all terminals (C) including the unused terminals. Tightening torque: 5 Nm.
8. Fasten the terminal covers.

10. Fastening, inserting and securing connections

Connect the terminals according to the wiring diagram to the plug connectors (A, B) and the connector plugs (C, D).
Connect the lines 1, 2 and 3 to the plug connectors (A, B) with a Torx® screwdriver T20 or a slotted screwdriver 6.5 x 1.2 mm. Consider a stripping length of 20 mm and do not use ferrules. Tightening torque: 2.5 Nm (≤ 25 mm²) or 4.5 Nm (≥ 25 mm² ATICS-4-160A-DIO only: stripping length 15 mm, with or with­out ferrules, Tightening torque: 5 Nm. The connecting wires must be laid so that they are short-cir­cuit and earth-fault proof!
Connect the three connector plugs (C) with a slotted screw­driver of 2.5 x 0.4 mm. Stripping length: 7 mm. Tightening torque: 0.22…0.25 Nm.
1. Insert bottom green plug connector (B) and secure with mounting screws. ATICS-2-DIO: After that, insert top green plug connector (A) and secure with mounting screws. ATICS-4-DIO: After that, insert the two top green plug con­nectors and secure with mounting screws.
2. Insert the three connector plugs (C).
3. ATICS-4-DIO only: Insert the connector plug (D) of the measuring current trans­formers T1 … T4 (D). Note: The plug must noticeably click into place!
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