Bench Dog Tools Phenolic ProPlates, Acrylic ProPlate, Aluminum ProPlates User Manual

Page 1
2008
Check out our
NEW router
table line on pages
9 through 13
full line catalog
benchdog.com ©Copyright Bench Dog Tools, Inc. 2008 Toll Free 800-786-8902
see page 2
for details...
Page 2
Welcome to Bench Dog — your source fo r
top-quality tools.
We at Bench Dog Tools are pleased to present our 2008 catalog, featuring some of the finest
woodworking tools available. Over the years, we have built a reputation for designing and
producing some of the highest quality, most innovative tools for woodworkers, contractors,
hobbyists and schools.We combine experience, advanced engineering, high-quality materials
and careful craftsmanship to bring you our line, and to prove it, we back everything up with a
limited lifetime warranty.We sincerely hope you will choose Bench Dog Tools, and we are confident
you will be completely satisfied. Step up to Bench Dog for the best!
Table saw accessories
Pages 3, 5 and 17
Router tables Pages 9-13
Job site tools
Pages 4, 6 and 7
Portable router table
Page 8
full line catalog 2008
Router plates
Page 1 4
Join the Bench Dog Club and be the first to know
Just go to
benchdog.com ©Copyright Bench Dog Tools, Inc. 2008 Toll Free 800-786-8902 page 2
Router lift
Page 1 5
about new products and promotions!
Benefits of membership include:
•
Bi-monthly news letter exclusive to Club Members
•
Expert Tips & Tricks from our shop
•
Advance notice of new products
•
Learn about upcoming promotional offers
There is no charge for membership and it’s easy to join.
www.benchdog.com/club
Router table accessories
Pages 16-19
to sign up!
Page 3
Stock No. 10-001
A must-have accessory for your table saw!
Blade-Loc is a revolutionary blade-changing tool that provides safer changes for you and your table saw blades. Most people don’t realize that using a piece of scrap wood can bend the blade, enough to leave scratch marks and tear-out in delicate panels. Blade-Loc evenly grips the blade around its perimeter and will not bend it! Moreover, Blade-Loc protects your hands. There is simply no better way to change your blades. Made from a specially formulated polymer, Blade-Loc is guaranteed to last a lifetime.
➤ Protect your hands from serious injury. ➤ No more chipped or bent blades. ➤ Fits all 10" table saws. ➤ Replaces the scrap wood and double-wrench
methods of blade changing.
THREE SIMPLE STEPS!
Setup is fast and easy!
U.S. Patent No. 5,983,480
Place Blade-Loc over your blade and loosen the nut.
Remove your old blade from the table saw.
Place Blade-Loc over your blade and tighten.
Safer cuts. Better cuts.
Stock No. 10- 005
Feather-Loc is like having an extra hand to stabilize your stock and keep
it against your rip fence. This prevents chatter, gouging and dangerous kickback. You’ll get safer, cleaner cuts and less waste. Feather-Loc’s durable polymer feather tips will not mar your workpiece. Large clamping knobs are easy on the hands and the exclusive miter slot adapter holds tight in any position. Feather-Loc's built in setup feather makes setting the proper tension fast, easy and repeatable. You can remove Feather-Loc from the saw without
table saw accessories
altering the tension setting. Includes miter slot adapter.
➤ Holds stock against the rip fence for better safety and accuracy. ➤ Produces smooth, chatter-free cuts with less gouging. ➤ Reduces kickback, binding and bent blades. ➤ Can be flipped to work on either side of the fence.
➤ Fits standard miter gauge slots (3/4" wide by 3/8" deep)
found in most table saws, band saws, router tables and shapers.
Available in multi-packs. Stock No. 10-002 (4 pack)
See page 17 for Tandem and Double Feather-Loc!
Patent Pending
Feather-Loc is perfect for holding long boards against the rip fence, greatly improving the quality of any cut. Miter slot adapter fits in all standard miter gauge slots, found on table saws, band saws, shapers and router tables.
Available in 4 packs. Stock No. 10-006
benchdog.com © Copyright Bench Dog Tools, Inc. 2008 Toll Free 800-786-8902 page 3
Page 4
Get perfect cross-cuts with your circular saw!
Stock No. 10-019
Pro-Cut is the ultimate portable saw guide.
It’s inexpensive, easy-to-handle, and produces
perfect 90° crosscuts. Pro-Cut also helps to reduce
dangerous kickback. Built-in guides quickly square Pro-Cut
to the workpiece, and two rubber strips prevent side-to-side movement. The best part is how quickly it aligns your saw to the cut line. Here’s how it works: the first time you use Pro-Cut, your saw will trim away a small portion from the tool. This fits Pro-Cut to your circular saw. The next time you align Pro-Cut to your cut line or mark, your saw will automatically align too! You will be amazed at how much cleaner your crosscuts look. Fast, safe, accurate and clean!
➤ Turns your circular saw into a precision cutting
tool — perfect 90° crosscuts, every time.
➤ Instantly aligns your saw to the cut line! ➤ Dramatically reduces dangerous kickback,
binding and bent blades.
➤ Cuts lumber, siding, I-beams, trim, stair treads
and more!
➤ Reduces tear-out and splintering. ➤ Prevents your saw from scratching the work. ➤ Use for marking, measuring and layout.
ABS polymer is
Use this handle for 2 x 8 and wider stock.
Use this handle for 2 x 6 and thinner stock.
tough and durable
FOR RIGHT BLADE SAWS
SIDING
Tired of lifting long, heavy, unwieldy pieces of stock up to your miter saw? Work more efficiently and reduce fatigue by cutting them wherever it’s most convenient.
job site tools
Molded guides ensure your circular saw is perfectly square to the cut line.
Marking and Measuring!
Pro-Cut comes with a built-in 6" hook-ruler.
Align Pro-Cut to your tape measure and you’re ready to go. No need for a cut line!
Fits all 8-1/4" (or smaller) RIGHT blade circular saws.
The first cut trims away this edge. This tailors Pro-Cut to your circular saw.
Use Pro-Cut’s built-in 45° triangle for layout work.
Pro-Cut’s long edge is perfect for drawin g lines.Use it just like a square.
I-BEAMS
Cutting I-beams is easy because Pro-Cut bridges the web. Extra-wide I-beams may require a shim.
BEADBOARD
Cutting beadboard and other interior trim is now fast, easy and accurate. No need for a miter saw. Pro-Cut turns your everyday circular saw into a precision cutting machine.
SHELVING
Cut delicate veneers and melamine with little or no tear-out. Placing masking tape on the cut line will further help prevent chipout.
benchdog.com ©Copyright Bench Dog Tools, Inc. 2008 Toll Free 800-786-8902 page 4
Page 5
Get your hands out of harm's way!
Stock No. 10-025
A push stick isn’t much good if you can’t find it! That’s why we designed our revolutionary Push-Loc with a dedicated docking station that keeps Push-Loc upright and ready for use. No more fumbling with the push stick in the middle of a cut — just reach out and grab it! The docking station is also a handy pencil tray, and it even houses up to two tape measures. Another goal was to make our push stick safer, less likely to hinder visibility, and less likely to get caught on the blade guard. Furthermore, it had to work on router tables and jointers. Push-Loc’s patented offset handle accomplishes all these goals. It gets your hands out of harm’s way, improves line-of-sight visibility, and allows your hand to easily clear the blade guard. On router tables, the offset works by preventing your hand from scraping the table top.
➤ Ergonomic “no-slip” grip for comfort and safety. ➤ Special handle geometry keeps Push-Loc
parallel to the fence throughout the entire cut.
➤ Rear tail hook holds tight, but is still compatible
with thinner material.
➤ Rubber sole helps prevent slippage and won’t
mar your workpiece.
Holster your tape measure here and never lose sight of it again.
Docking station includes a handy pencil tray.
Exclusive offset handle keeps your hand out of harm’s way
Ergonomic “no-slip” grip.
Tail hook grips your stock.
Patent Pending
Special handle geometry keeps Push-Loc parallel to your table saw’s rip fence throughout the entire cut.
Stop busting your knuckles on the blade guard! Push­Loc’s offset handle clears the guard, and lets you see what you are doing. A must-
table saw accessories
have accessory for every table saw!
Push-Loc’s offset handle keeps your hand from scraping the table top in router table applications. The docking station helps control all those small parts and tools, too!
Push-Loc’s exclusive offset handle keeps your right hand out of the way for better visibility. Safety is also improved, by keeping your hand further from the blade. With features like these, Push­Loc outperforms any other push stick on the market.
Docking station mounts almost anywhere!
Mounting the docking station to your fence puts Push-Loc right where you need it! Attach with screws or double-sided tape.
The docking station includes two mounting holes for attaching to a Bench Dog router table fence.
Available in 5 packs.
Stock No. 10-026
benchdog.com ©Copyright Bench Dog Tools, Inc. 2008 Toll Free 800-786-8902 page 5
Page 6
Stock No. 10-016
➤ Get consistent casement reveals for a
professional look.
➤ Increase speed and efficiency. ➤ Measure inside-to-inside miters quickly
and accurately.
➤ Reduce waste and costly splits. ➤ Use as a handy combination square. ➤ Ergonomic design,easy-to-use and durable.
Finger holes for easy handling
45° 90°
Installing door or window trim? You need Trim-Loc!
Measuring wide openings by yourself is easy! Tack Trim-Loc in place with two 6d finish nails and slip your tape in the slot!
Tape measure hook slots
6d tack holes.
Starter nail guide helps prevent splits.
Workbench mounting holes.
job site tools
MEASURE
Tape measure hook slots make measuring all those difficult inside-to-inside miters easy. Measure, mark, cut and install all the trim pieces at once. No more tedious trial and error!
MARK AND CUT
Trim-Loc will quickly become your tool of choice for marking 45° and 90° cuts and 3/16" reveals for trim. Also makes a handy square for checking your angles.
Trim-Loc is the only tool on the market used to measure, mark and install casement trim. With this handy, lightweight tool in your belt, trimwork will go like clockwork. Trim-Loc’s built-in tape measure hook slots and preset reveal allow you to accurately measure all of your trim pieces at once, saving you hours of time. After you measure and record the trim lengths, use Trim-Loc to accurately transfer the measurements to your trim stock and mark cut lines. Finally, use Trim-Loc to hold the trim pieces in perfect alignment while you nail them in place. Trim-Loc holds the trim fast, preventing the nail gun from throwing it out of alignment. Use the starter nail guide to help prevent costly splits and wasted material.
For better convenience and efficiency, purchase two Trim-Locs: one for your tool belt and one for mounting to your bench — a must for carpentry crews and large trim jobs. Trim-Loc has many other uses, too. For example, use Trim-Loc’s precise 45° and 90° guides to mark cut lines, square jambs and true power tools. Trim-Loc is a perfect companion for your miter saw because it’s easy to hold and doesn’t get in the way. Once you see how handy Trim-Loc is, we’re sure it will become your tool belt favorite!
Measure, mark, position, nail — Trim-Loc makes it easy to get sharp results!
Measuring wide openings by yourself is easy!
Accurately mark 3/16" reveals around window and door jambs
Trim-Loc is the perfect tool for setting up and truing saw blades, jambs and trim.
INSTALL
Positions and holds trim while you nail it. Get perfect alignment, tight-fitting miter joints and consistent reveals every time!
How do you measure inside­to-inside miters? Simple. Fasten Trim-Loc to your bench for an easy-to-use jig.
Notch allows you to align Trim-Loc with outside of trim and extend your line to the baseboard.
Available in 5-packs Stock No. 10-017
benchdog.com ©Copyright Bench Dog Tools, Inc. 2008 Toll Free 800-786-8902 page 6
Page 7
Stock No. 10-027
Crown-Cut eliminates the complication of cutting crown and cove
molding, giving you perfect miters, every time. What’s the secret?
Crown-Cut holds the molding at its intended angle while you cut it.
No more compound cuts and tedious trial and error!
Before Crown-Cut, miscalculated compound cuts
produced sloppy miters that screamed for caulk and paint.
Crown-Cut requires only a simple miter cut that any miter saw can do. For a professional-looking job, cut your crown and cove the easy way. Even if you’re using the coping method for inside miters, Crown-Cut will prove just as useful for the initial cuts.
➤ The safest and easiest way to cut crown molding.
Setup guides are mounted to the tool for error-free operation
➤ Eliminates trial and error. ➤ Produces perfect-fitting miters every time.
➤ No more complicated compound cuts! ➤ Fits all 10" and larger miter saws, both
regular and sliding.
➤ Exclusive fence risers adjust to fit crown
and cove molding up to 6" wide.
➤ Integral setup guide prevents costly miscuts! ➤ Completely portable. Does NOT need
to be attached to your miter saw.
Crown stop quickly adjusts to lock molding at the intended angle.
Cut crown and cove the easy way!
Fence risers adjust to fit taller crown molding.
10" Miter Saw 12" Miter Saw
CAPACITY
CHART
U. S.Patent No. 6,938,528
Up to 3-1/2" molding* Up to 5-1/2" molding*
*Some 10" miter saws are capable *Some 12" miter saws are capable
of cutting molding wider than 3-1/2" of cutting molding up to 6"
job site tools
Crown-Cut holds the molding at its intended angle, eliminating the need for complex compound cuts.
Inside
Miter
Setup is fast and easy!
1. Adjust fence risers 2. Adjust crown stop 3. Place on saw and cut
Miter saw setup is fast
and easy. First, determine
if you’re cutting an inside
or outside miter. Then,
simply follow the setup
guide located on the tool.
Outside Miter
Cutting Outside 90° CornersCutting Inside 90° Corners
Saw blade right, workpiece right Saw blade left, workpiece left
Saw blade left, workpiece right. Saw blade right, workpiece left.
benchdog.com ©Copyright Bench Dog Tools, Inc. 2008 Toll Free 800-786-8902 page 7
Page 8
ProTop Contractor is the best job site router table
SPECIFICATIONS
on the market. Whatever you do, don’t let its compact size fool you. Its unique forward offset router location and dual position fence give it as much usable table surface as most full-size router tables. Moreover, the 15" inside-cabinet height will accept any router, not to mention Bench Dog Tools’ ProLift. In fact, ProTop Contractor fits all relevant Bench Dog accessories! The enclosed birch plywood cabinet reduces dust and noise, and the rubber feet prevent table slippage. There is no routing task ProTop Contractor can’t perform!
➤ Includes top, fence, miter track, pre-drilled
router insert plate and cabinet.
➤ Precision machined aluminum fence with
easy-adjust sub-fences.
➤ Non-marring laminate top uses stress-skin
construction for strength and flatness.
➤ Fence converts into a vertical jointer. ➤ Adjustable miter gauge track for a perfect
no-slop fit
➤ Accessory T-slots on table and fence —
router tables
perfect for mounting featherboards, stops, fence risers, switches and more.
➤ Accepts ALL routers and Bench Dog ProLift.*
ProLift
page 15
Feather-Locs
page 17
Still the finest portable router table you can buy!
Stock No. 40-001
Aluminum miter accessory track is adjustable to fit all standard miter gauges.
Enclosed birch plywood cabinet reduces dust and noise and is great for storage.
.
Solid panel construction is many times stronger than cheap plastic and stamped steel stands.
Rubber feet prevent slipping and double as isolation mounts for dramatically reduced vibration.
Dual fence slots allow the fence to flip around for larger panels.
Includes our award-winning 22" ProFence.
Recesses secure router table between 2 x 4s.
Large 24" x 16" non-marring laminate top.
Exclusive twin steel rails support the router for the ultimate in strength.
Power-Loc
page 16
ProPlates
page 14
ProGuard
page 16
Panel-Loc
page 19
table width 24"
table depth 16"
height 22" (15" inside cabinet)
surface material phenolic laminate 0.050" (white)
router plate phenolic 8-1/4" x 11-3/4", 2" bit hole
leveling 8 leveling screws in steel rails
miter track (1) 3/8" x 3/4" t-bar compatible
fence length 22" fence height 3-5/8"
accessory t-slots use 1/4" bolts or nuts
jointer settings 1/32" or 1/16"
fence subfences MDF, 3/4" thick
dust port integral 2-1/2", fits shop vac hose
bit guard dual position
ship weight 45 lbs.
• Some routers may require drilling of mounting holes.
benchdog.com
miter gauge slot; (1) accessory t-slot
(7/16" wrench size)
(actual size is 2-1/4")
weight 40 lbs.
©Copyright Bench Dog Tools, Inc. 2008
Over 11" of
(back view)
table support!
(front view, door removed)
Pre-drilled router insert plate fits these popular routers. Makes mounting fast and easy!
Bosch Craftsman DeWalt DeWalt DeWalt
1617/1618 series Fixed base DW616/618 series DW621 DW625
Fein Hitachi Makita Milwaukee Porter-Cable
RT-1800 M12VC (fixed and kit) 100 series 5615-20, 5618-20 690/890 series
Porter Cable Ryobi Ryobi Skil
7529 plunge 161K 180PL 1823/35/40/45-02
*Mounting screws included for routers above. Routers not shown may require drilling.
Toll Free 800-786-8902
page 8
Page 9
Includes our 28"
SPECIFICATIONS
ProMAX cast iron router table
ProFence, the best
router table fence on the market.
Cast iron table is ground to a flat, true and smooth surface.
Included ProFence quickly dismounts and hangs on these hooks when using the table saw.
Adjustable miter gauge and accessory track is perfect for Feather-Loc featherboards
Stock No. 40-031
Pre-drilled router insert plate (see Group One routers on page 14).
The most durable router table on the market!
Dual fence slot configuration
ProMAX expands your table saw’s versatility by adding an industrial grade router table in place of the extension wing.
router tables
ProMAX is perfect for shops where space is tight and when increased table depth is a must. An added benefit is the additional miter slot to the left of your saw blade — perfect for crosscut sled use. The exclusive miter gauge accessory track adjusts to fit your miter gauge, and it also gives you a 1/4" T-slot for mounting
ProLift
page 15
accessories like our Feather-Loc featherboards. If additional workspace is required, we’ve got you covered. Our NEW dual fence slot configuration allows you to rotate the fence and work from the other side of the table with a larger surface at your disposal — great for large workpieces.
Feather-Locs
page 17
➤ Router table includes: cast iron top, 28" ProFence, miter
gauge track and pre-drilled router insert plate.
Power-Loc
page 16
ProPlates
page 14
➤ Fits all contractor-grade table saws and all right-tilt
cabinet-grade table saws that have 27" deep by 1-1/2" thick cast iron tables.
Note:Will not work as a left-side extension on “cabinet-grade” saws with left-tilt motors.With t-square style fences, it can be mounted on the far right side instead.You must provide your own filler board and leg set.
➤ Pre-drilled router insert plate fits over 20 of the most
popular router models (see Group One routers on page 14
ProGuard
page 16
of this catalog).
➤ Perfect for the small workshop. ➤ Use your saw’s rip fence to increase table
Panel-Loc
page 19
capacity — perfect for making dadoes.
➤ Enhances the value of your saw.Installs easily. ➤ Adds a third miter gauge slot to your table
saw — perfect for crosscut sleds.
➤ Make the ultimate stationary router table system! ➤ Fence, miter track and router insert plate are
made in USA.
table width 27"
table depth 16"
thickness 1-1/2"
surface material cast iron
router plate phenolic 8-1/4" x 11-3/4", 2" bit hole
leveling 10 leveling screws in router table
miter track (1) 3/8" x 3/4" t-bar compatible
miter gauge slot; (1) accessory t-slot
fence length 28" fence height 3-5/8"
accessory t-slots use 1/4" bolts or nuts
(7/16" wrench size)
jointer settings 1/32" or 1/16"
fence subfences MDF, 3/4" thick
dust port integral 2-1/2", fits shop vac hose
(actual size is 2-1/4")
bit guard dual position clamping thru-bolt and knob
weight 55 lbs.
ship weight 58 lbs.
Cast Iron End Cap (Stock No. 40-044)
Create the ultimate stationary router table!
Do you want to own the best standalone router table on earth? Combine our 4" x 27" ProMAX Cast Iron End Cap (40-044) and cabinet base (see pg. 13) for superior durability and plentiful storage. See page 10 for more info on the
ProMAX Complete (40-087).
benchdog.com
©Copyright Bench Dog Tools, Inc. 2008
Toll Free 800-786-8902
page 9
Page 10
Cast iron provides the
SPECIFICATIONS
ultimate in stability, durability and accuracy.
Phenolic insert plate is pre-drilled for Group 1 routers (see page 14).
Stock No. 40-087
All the powerful features of our 28" ProFence.
The ultimate stationary router table.
The ProMax Complete (40-087) stands alone as the only full-sized cast iron router table on the market. It includes our award winning
28" ProFence, ProMax Cast Iron Router Table (40-031), Cast Iron End Cap (40-044), and ProMax Professional Cabinet (40-074). ProMax’s forward offset design brings the miter track and router
insert plate closer to the operator for improved control. Need more
Miter slot with accessory T-track.
space for large panels? Rotate the ProFence 180° using the ProMax’s NEW dual fence slot configuration. The combination miter gauge and accessory track accepts any standard miter gauge, as well as Bench Dog Tools’ FeatherLoc featherboards. Pullout router bit shelves, an included 4" dust port, and a wealth of
available storage options put everything you need
into one professional system.
➤ The only full-size cast iron router
table in the marketplace.
➤ Integrated router bit storage with
pull-out shelves and flip-up doors.
➤ Unique lower cubby for storing
your router.
➤ Hardwood Birch plywood side panels
are curved for better ergonomics.
➤ Bolt and cross dowel construction
with steel hardware for the ultimate in strength and vibration dampening.
router tables
ProLift
page 15
Feather-Locs
page 17
Power-Loc
page 16
ProPlates
page 14
ProGuard
page 16
Panel-Loc
page 19
Flip-up doors open to reveal slide-out router bit trays.
table width 27"
table depth 20"
top thickness 1-1/2"
surface material cast iron
router plate 8-1/4" x 11-3/4" phenolic,
leveling 10 leveling screws in
miter track (1) 3/8" x 3/4" t-bar
fence length 28" fence height 3-5/8"
accessory t-slots (1) 1/4" accessory t-slot
jointer settings 1/32" or 1/16"
fence subfences MDF 3/4" thick
dust port integral 2-1/2" fence port
bit guard dual position
ship weight 158 lbs (ships in 3 boxes)
benchdog.com
2" bit hole
router table
compatible miter slot
(actual size is 2-1/4"); 4" universal cabinet port
4" universal dust port on the cabinet pulls away the bulk of chips and sawdust.
Your router slides into a pair of tracks for safe storage and convenient access — perfect for multiple routers.
Includes a standard miter slot plus a 1/4" accessory T-track for featherboards and more.
Pullout router bit trays provide easy access to your bits, keep them organized and ensure sharp, chip-free carbide.
Take it to the MAX with these great accessories!
Stock No. 40-008
Optional Cab-Loc casters allow you to roll the table where you need it, then secure it with the leveling feet.
©Copyright Bench Dog Tools, Inc. 2008
Door Pack
Stock No. 40-084
Keep out dust and debris with an accessory door for your router cubby.
Toll Free 800-786-8902
Drawer Pack
Stock No. 40-083
Convert your lower shelf to a drawer bank for easier access and better visibility.
page 10
Page 11
SPECIFICATIONS
Solid phenolic top offers low-friction sliding and rugged durability.
Stock No. 40-099
Phenolic insert plate is pre-drilled for Group 1 routers (see page 14).
All the powerful features of our 28" ProFence.
Phenolic top for strength and low friction!
Looking for more storage and a solid phenolic top? Look no further than the ProTop Phenolic Complete (40-099). This woodworker’s delight includes our award winning 28" ProFence, ProTop Phenolic Top (40-098), and ProTop Cabinet (40-097). Unlike other phenolic systems on the market, the ProTop Phenolic Complete fully supports
Titer-Miter track for a no-slop fit, plus two smaller accessory tracks.
the top in order to prevent sagging. Our new topside Titer-Miter Adjustment and new UHMW Miter Gauge
Wear Strip provide ultra-smooth miter gauge operation and longer life, while innovative adjustable magnetic scales are “movable but not losable,” and can be zeroed on the center or front of the bit. Paired with the
ProTop Cabinet and its abundant storage options the ProTop Phenolic Complete will meet and exceed all
of your rigorous demands.
➤ Integrated router bit storage with
pull-out shelves.
➤ Bolt and cross dowel contruction
with steel hardware for the ultimate in strength and vibration dampening.
➤ Reversible ProFence mounting option
for increased depth capacity.
➤ Includes Hardwood Birch plywood
router bay door with adjustable Euro-style self-closing hinges and steel handle with brushed nickel finish.
router tables
ProLift
page 15
Included door improves dust
Feather-Loc
page 17
Power-Loc
page 16
ProPlates
page 14
ProGuard
page 16
Panel-Loc
page 19
collection. Features adjustable Euro-style self-closing hinges and brushed nickel handle.
table width 29-1/2"
table depth 22-1/4"
top thickness 3/4"
surface material phenolic
router plate 8-1/4" x 11-3/4" phenolic,
leveling 10 leveling screws in
miter track (1) 3/8" x 3/4" t-bar
fence length 28" fence height 3-5/8"
accessory t-slots (1) 1/4" accessory t-slot
jointer settings 1/32" or 1/16"
fence subfences MDF 3/4" thick
dust port integral 2-1/2" fence port
bit guard dual position
ship weight 107 lbs (ships in 2 boxes)
benchdog.com
2" bit hole
router table
compatible miter slot
(actual size is 2-1/4"); 4" universal cabinet port
Includes a standard miter slot plus two 1/4" accessory T-tracks for featherboards and more.
Innovative adjustable magnetic scales are “movable but not losable,” and can be zeroed on the center or front of the bit.
Pullout router bit trays provide easy access to your bits, keep them organized and ensure sharp, chip-free carbide.
4" universal dust port on the cabinet pulls away the bulk of chips and sawdust.
Take it to the MAX with these great accessories!
Stock No. 40-008
Optional Cab-Loc casters allow you to roll the table where you need it, then secure it with the leveling feet.
©Copyright Bench Dog Tools, Inc. 2008
Door Pack
Stock No. 40-084
Keep out dust and debris with an accessory door for your router cubby.
Toll Free 800-786-8902
Drawer Pack
Stock No. 40-083
Convert your lower shelf to a drawer bank for easier access and better visibility.
page 11
Page 12
SPECIFICATIONS
Top has an MDF core for stability, plus phenolic laminate for durability.
Stock No. 40-096
Phenolic insert plate is pre-drilled for Group 1 routers (see page 14).
All the features of our award-winning 28" ProFence.
A rugged, lightweight table packed with features!
ProTop Standard Complete (40-096) is a full-sized router table featuring the design and quality that you expect from Bench Dog Tools. It includes our award winning 28" ProFence with integrated bit guard and dust port, the ProTop Standard (40-095) MDF top with phenolic laminate, and the ProTop Open Stand (40-094). The stand is made of
Titer-Miter track for a no-slop fit, plus two smaller accessory tracks.
durable Hardwood Birch plywood, and with metal
hardware for rock-solid stability. Lightweight and
extremely sturdy, this is a winning combination
for almost any routing challenge.
➤ Bolt and cross dowel construction
with steel hardware for strength and stability.
➤ Reverse the ProFence to increase
table support.
➤ Includes Group 1 ProPlate router
insert plate (see page 14).
➤ Redesigned Titer -Miter T rack features
dual t-slots for more accessories, plus top-side adjustment.
➤ UHMW miter gauge wear strip for
ultra-smooth operation.
router tables
ProLift
page 15
Feather-Loc
page 17
Power-Loc
page 16
ProPlates
page 14
ProGuard
page 16
Panel-Loc
page 19
Lightweight stand is easy to move, yet boasts excellent strength.
table width 29-1/2" table depth 21-1/8"
top thickness 3/4"
surface material MDF w/phenolic laminate
router plate 8-1/4" x 11-3/4" phenolic,
leveling 10 leveling screws in
miter track (1) 3/8" x 3/4" t-bar
fence length 28" fence height 3-5/8"
accessory t-slots (1) 1/4" accessory t-slot
jointer settings 1/32" or 1/16"
fence subfences MDF 3/4" thick
dust port integral 2-1/2" fence port
bit guard dual position
ship weight 55 lbs (ships in 2 boxes)
benchdog.com
.050" (white)
2" bit hole, Group 1
router table
compatible miter slot
(actual size is 2-1/4");
A row of hex-head set screws adjust the width of the miter track for a perfect no-slop fit.
The 28" ProFence features an integral dust port that channels dust away at the source. A 1/4" accessory T-slot extends full length, so you can locate featherboards directly over the bit. The bit guard keeps your fingers out of harm’s way, while the clear polymer material offers a clear view. MDF sub-fences adjust easily without tools.
The right accessories for safety and mobility!
Stock No. 40-008
Optional Cab-Loc casters allow you to roll the table where you need it, then secure it with the leveling feet.
©Copyright Bench Dog Tools, Inc. 2008
Toll Free 800-786-8902
Our Feather-Loc featherboards work with both fence and table for smooth, chatter-free cuts and improved safety. See page 17 .
page 12
Page 13
Nine possible router table combinations with three tops and three bases!
Design your router table the way YOU want it!
Our modular router table system allows you to mix and match any of our full-size tops with any of our full-size bases. If you prefer the open design of our ProTop Open Stand, but want the stability and accuracy of our cast iron ProMAX T op, by all means pair them up. This capability is ideal for woodworkers who have more than one router table; the ProMAX Cabinet already has storage for router bits, so the other stand rarely needs it. On the other hand, if you do need more storage, but want a phenolic top, you can pair the ProMAX Cabinet with the ProTop Phenolic Top. It’s all about picking the right configuration to suit your needs — the choice is yours!
Stock No. 40-074
router tables
ProLift
page 15
Stock No. 40-097
Feather-Loc
page 17
Stock No. 40-031 & 40-044
Stock No. 40-098
Stock No. 40-095
Power-Loc
page 16
ProPlates
page 14
ProGuard
page 16
Panel-Loc
page 19
Stock No. 40-094
benchdog.com ©Copyright Bench Dog Tools, Inc. 2008 Toll Free 800-786-8902 page 13
Page 14
➤ Perfect for enlarging your router’s base! ➤ Size: 8-1/4" x 11-3/4" x 3/8".* ➤ Fits ALL Bench Dog T ools router tables. ➤ ALL models include instructions and drilling
template (should drilling be required).
➤ Pre-drilled models include mounting hardware. ➤ Aluminum models include two reducer rings,
anti-vibe shim and starting pin.
* thickness may vary slightly.
Find your router below!
Aluminum
Our aluminum ProPlates are the best you can buy. They are precision machined on CNC mills and hard-coat anodized for extreme wear resistance. All three models include two router bit reduction rings, starting pin, anti­vibration shim, router mounting hardware and instructions. Be sure to check out our optional ProGuard, which combines a freehand safety guard, starting pin and dust port into one simple attachment. Other options include our
Zero Clearance Insert and Porter-Cable style Guide Bushing Adapter. See page 16 for more information.
Stock No. Description Bit Hole Sizes Fits Router Models
40-017 Aluminum, Undrilled 2", 2.6", 3.6" All Models
40-018 Aluminum, Group One 2", 2.6", 3.6" Pre-drilled for Group 1 40-075 Aluminum, Group Two 2", 2.6", 3.6" Pre-drilled for Group 2
Phenolic
Phenolic ProPlates are the sensible choice for most applications. They are tough, resistant to sag and economi­cal. We machine all our ProPlates on CNC mills for optimal accuracy. To change bit openings, just swap out the plate. It takes less than a minute. ProPlates also work great for enlarging your router’s base for freehand work.
Stock No. Description Bit Hole Sizes Fits Router Models
40-021 Blank Phenolic, Undrilled none All Models 40-019 2.0 Phenolic, Undrilled 2" All Models 40-020 3.6 Phenolic, Undrilled 3.6" All Models
40-026 2.0 Phenolic, Group One 2" Pre-drilled for Group 1 40-076 2.0 Phenolic, Group Two 2" Pre-drilled for Group 2
40-027 3.6 Phenolic, Group One 3.6" Pre-drilled for Group 1 40-077 3.6 Phenolic, Group Two 3.6" Pre-drilled for Group 2
Acrylic
Our acrylic ProPlate is designed for use with a Porter-Cable style guide bushing (PCGB), making it perfect for use with dovetail jigs, as well as for enlarging your router’s sub-base. The transparent plate is ideal for freehand work.
Stock No. Description Bit Hole Sizes Fits Router Models
router table accessories
40-041 PCBG Acr ylic, Group One PCGB Pre-drilled for Group 1
1
Bosch DeWalt DeWalt DeWalt Fein Hitachi
1617/1618 series 616/18 series 621 625 RT1800 M12VC
GROUP ONE
Makita Milwaukee Milwaukee Porter-Cable Triton
1100 series 5615/16/19 series 5625 ALL MODELS MOF001, TRA001
* includes plunge bases
(fixed and kit)
2
Bosch Freud
1619 FT2000E
GROUP TWO
Hitachi Makita
M12V (plunge only) 3612
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©Copyright Bench Dog Tools, Inc. 2008
Toll Free 800-786-8902
page 14
Page 15
Stock No. 40-016
SPECIFICATIONS
Solid steel plate and rings are precision ground and turned.
The best built. Period.
Multiple starting pin locations.
Nickel-plated for extreme wear/corrosion resistance and low friction.
ROUTER COMPATIBILITY Fixed Base ONLY
(Not for plunge routers)
Fits 4.2" dia. motor housings
Smaller motors require adapter, see below.
Porter-Cable 7518, 7519
(no adapter required)
Twin ball bearings support the weight of the router. Most other lifts use cheap sleeves.
No other router lift has this kind of range, speed and accuracy! Speaking of accuracy, how’s 0.001" adjustment resolution with no need for a fussy and expensive digital readout? ProLift is the only lift on the market designed for demanding, daily use — no other lift matches our features. In fact, ProLift is the only direct-drive lift built around the robust Porter-Cable model 7518 router. Integral fins keep your router running cool. The direct-drive mechanism eliminates the complication and slop associated with belts, chains and gears. Don’t settle for wimpy lifts that clog up with dust, bind, get sloppy and move at a snail’s pace. Isn’t it time you changed the way you change your bits?
router lift
➤ Raise the collet above the table for easy bit changes of any size! ➤ No other router lift has faster linear motion.
Zero Clearance
Insert
page 16
Guide Bushing
Adaptor
page 16
➤ Precision-ground steel plate and rings. ➤ Nickel-plated for long life and corrosion resistance. ➤ Fits ALL Bench Dog T ools router tables. ➤ Aluminum housing with built-in cooling fins.
➤ Tool-less removal of reduction rings.*
* rings must be removed for certain operations
Direct drive lead screw is fast-acting and self-cleaning. Won’t get sloppy over time like belts, chains and gears.
Bronze pre-load nut prevents back­driving due to vibration. This exclusive design eliminates the constant adjustment required on other lifts.
Column lock secures the height in any position.
U.S. Patent No. 6,792,984
Aluminum housing has our exclusive cooling fins to dissipate excess heat.
Heavy-duty bronze bushings.
Porter-Cable 690/890 series.
(Use adapter 40-002)
DeWalt 610, 616/618 series.
(Use adapter 40-002)
Hitachi M12VC (not the
Hitachi M12VC (not the M12V plunge router)
M12V plunge router)
(Use adapter 40-078)
(Use adapter 40-078)
Bosch 1617/1618 series.
(Use adapter 40-002)
Makita RF1100/1101 series.
(Use adapter 40-003)
ProLift Adapters
40-002, 4.2" to 3.5" 40-003, 4.2" to 3.2175" 40-078, 4.2" to 3.265"
SPECIFICATIONS
plate and rings solid steel, precision-ground
housing cast aluminum with cooling fins
housing diameter 4.2"
surface finish nickel-plated vertical travel 5.5"
bit openings 2", 2-5/8" and 3-3/4"
columns 15/16" polished steel
bushings bronze
height adjuster 0-1/8 scale, .0025" increments
lead screw 8 tpi precision Acme threads
included tools speed wrench/socket/fine adjuster
options Zero Clearance Insert,
empty weight 22 lbs.
weight w/7518 34 lbs.
ship weight 29 lbs.
(use adapters for smaller motors)
(varies slightly with installation)
PC Guide Bushing Adapter, ProGuard
ProGuard
page 16
ProLift includes our custom-designed chrome-plated speed wrench, drive socket and fine-adjustment gauge. No other lift comes with a better height adjustment tool!
benchdog.com
Bit adjustment from the top is fast and accurate to 0.001" with your naked eye. The fine adjustment tool will “zero-out” from any bit height.
©Copyright Bench Dog Tools, Inc. 2008
Bit changes don’t get faster, safer or easier than this! ProLift is the ONLY lift that allows the motor to pass the surface of your router top!
Toll Free 800-786-8902
Precision-ground steel rings provide maximum support where it counts. Leveling screws keep the rings dead-level with the plate.
page 15
Page 16
Stock No. 40-022
ProGuard is essential for guarding your body
during freehand routing operations. Without a fence,
it’s too easy to momentarily forget where the bit is.
The polycarbonate shield resists the impact of chips
and flying debris, while the aluminum body ensures secure
mounting. ProGuard has a built-in dust port for cleaner, more pleasant routing, better visibility and enhanced safety. ProGuard also works great as a starting pin. You can mount ProGuard on almost any plate or routertop (drilling and tapping two holes is required). It bolts securely to the top of ProLift or ProPlate Aluminum without modification. Don’t put your body at risk!
➤ Built-in 2-1/2" dust port. ➤ Clearance hole for router bit bearing. ➤ Shatter-resistant polycarbonate shield.
➤ 1-1/2" stock clearance under the guard. ➤ Use as a starting pin or fulcrum. ➤ Fits ALL ProLift and ProPlate Aluminum models
without modification.
The best way to stay on guard when freehand routing!
Mount the switch where YOU want it!
Power-Loc is an auxiliary power switch that can be mounted almost anywhere. Its aluminum housing has six T-slots, and comes with an angle bracket for universal mounting. The lighted switch warns you when the power is on, a crucial feature when using routers and other tools that come with their own power switch. Power-Loc also features a safety lock to prevent accidental tripping. 15 amp, 120V, 8' cord. Non-magnetic. Includes mounting bracket and hardware.
Power-Loc mounted to our ProFence. You can’t get more convenient than this!
Mounted to the underside of router table. Will also mount to the side.
Universal bracket enables multiple mounting locations.
➤ Mounts almost anywhere. ➤ The best components available. ➤ Switch lights up when powered.
PC Guide Bushing Adapter
Stock No. 40-015
router table accessories
Stock No. 40-028
Zero Clearance Insert
Stock No. 40-039
That’s right, template routing on the router table! Fits Porter­Cable type guide bushings. Comes with centering cone, adapter and hardware. Fits all Bench Dog Tools ProLift and ProPlate Aluminum models
.
benchdog.com
Centering cone installed, ready to center guide bushing adapter to router.
Guide bushing installed, centered and ready for template routing.
©Copyright Bench Dog Tools, Inc. 2008
Use this zero clearance insert with small bits and small pieces of stock. Prevents small stock from falling into the router bit opening. Resists melting and won’t harm your router bits. Fits all ProLift and ProPlate Aluminum models.
Zero clearance insert installed in a ProLift. Use when routing very small stock.
Toll Free 800-786-8902
page 16
Page 17
Four models to choose from!
Patent Pending
Feather-Loc is essential for holding your
stock firmly against your power tool’s fence
and tabletop. Use one on the table saw to
keep long stock against the rip fence. On router
tables and shapers, use one before and after the
cutter. Attach Feather-Locs to both the fence and
the tabletop when routing long, thin stock on the router
table. Not only will Feather-Loc protect your hands, it also helps prevent kickback, binding and bent blades. Its durable polymer retains its flex memory, ensuring a steady feed rate. Feather-Loc’s rounded feather tips will not mar your workpiece. The exclusive built-in setup feather makes setting the tension fast, easy and repeatable. Next time you’re machining tall, thin or narrow stock, think Feather-Loc. Safer cuts. Better cuts. Every time. See below for which model suits your requirements.
Stock No. 10-005
Perfect for table saws and other power tools without 1/4" T-tracks. Comes with miter slot adapter.
➤ Single, Tandem or Double (pair) models for every application! ➤ Fits ALL Bench Dog T ools router tables and fences.
➤ Fits most aftermarket router table fences with T-slots
.
➤ Perfect for router tables, shapers, band saws and table saws. ➤ Promotes smooth, chatter-free cuts and safer operation ➤ Large T-knobs for easy adjustment and a secure hold
.
.
➤ Heel-end of Feather-Loc can also be used as a stop. ➤ Super-tough polymer is specially formulated to hold its shape. ➤ Single and Tandem models come with our exclusive miter slot
adapter for standard 3/8" x 3/4" slots.
➤ Over 5-1/4" of adjustability.
Always position Feather-Loc before the table saw blade, as shown. Your cut quality will dramatically improve by using Feather-Loc, especially on long and narrow stock.
featherboards
Stock No. 10-029
Feather-Loc with universal bracket allows attachment to a shop-made clamping board for positioning anywhere on the table. Also allows use of Feather-Loc on machines with non-standard miter slots.
Stock No. 40-012
Use for holding taller stock. Great for resawing. Works both with 1/4" T-tracks and with miter gauge slots. Comes with miter slot adapter.
Stock No. 40-011
Perfect for router tables and shapers with 1/4" T-tracks. Sold as a pair. Does NOT come with miter slot adapter (sold separately below).
Perfect for holding tall panels on the router table.
Universal Adapter
Stock No. 10-028
For those who already own Feather-Loc, the bracket is also sold separately with the necessary bolts. You supply the wood screws and clamping apparatus. Slots maintain all the adjustability of Feather-Loc.
Holds boards on edge. Ideal for resawing on the band saw.
A pair of Feather-Locs mounted to our ProMAX cast iron router table makes handling large panels easy. If this panel lifted during the cut, it would be ruined — not with Feather-Locs.
Also works great for holding taller stock on your table saw.
benchdog.com
Miter Slot Adapter
Stock No. 10-012
Optional adapter for use with Feather-Loc Double. Clamps into miter slot. Great for custom jigs and fixtures too.
©Copyright Bench Dog Tools, Inc. 2008
Feather-Locs make great fence and table stops. Use for routing stopped dadoes and mortises. Guard removed for photo clarity only.
Toll Free 800-786-8902
page 17
Page 18
Exclusive EZ-Load T-slots.
Stock No. 40-006
Dual position bit guard.
MDF sub-fences adjust without tools, perfect for zero clearance operations.
For strength and accuracy, trust the best!
Fits router tables up to 36" wide.
A top-quality fence is the backbone of any router table system. And with its feature-
construction, ProFence is a strong backbone indeed. ProFence utilizes a heavy-duty aluminum extrusion that is fully machined on the front and bottom surfaces. This ensures that your ProFence is flat, true and square. As for the design, no other fence packs more features. The exclusive dual EZ-Load T-slots accept our
Feather-Loc featherboards, Panel-Loc panel hold-down and Power-Loc safety power switch. The MDF sub-fences adjust
without tools, perfect for zero clearance setup. ProFence also comes with built-in jointing capability, dual position bit guard and a dust collection port.
Close-up photo of the cantilever clamps.
router tables
Large T-knobs are easy on the hands.
loaded design, rugged strength and quality
SPECIFICATIONS
Adjusting the sub-fences is easy. No tools required!
➤ Heavy-duty extruded and anodized aluminum. ➤ Precision-machined flat,square and true . ➤ Easy, tool-free setup with large T-knobs.
➤ Dual-position bit guard for large or small bits. ➤ 1/4" accessory T-tracks on the front and back, now with
exclusive EZ-Load design!
➤ 2-1/2" dust port mounted in back of fence. ➤ Built-in jointing capability. ➤ Easy adjust MDF subfences require no tools
Built-in dust collection for 2-1/2" shop vac hose.
Built-in jointing capability! Included shim bars slide into pre-formed slots in the fence.
Great accessories for your ProFence!
fence length 36" (ProFence36) fence height 3-5/8" (overall)
accessory t-slots 1/4" front and back
jointer settings 1/32" or 1/16"
fence subfences MDF, 3/4" thick
bit guard dual position
clamp type cantilever (outboard)
dust port integral 2-1/2" — fits
shop-vac type hose
fits table size 24" to 32"
table thickness 3/4" min. 1-1/2" max.
weight 10 lbs.
ship weight 11 lbs.
benchdog.com
©Copyright Bench Dog Tools, Inc. 2008
Routing long and thin stock is easy with the superior hold-down power of Feather-Loc! See page 17 for more info!
Mount a Power-Loc auxiliary power switch into ProFence’s rear T-slot for added safety and convenience. See page 16 for more info!
With Panel-Loc, routing raised panels is safe, easy and you get better results. See page 19 for more info!
Toll Free 800-786-8902
page 18
Page 19
Safer, better results when raising panels!
Stock No. 40-025
Developed with expert input from Lonnie Bird!
Panel-Loc was developed in conjunction with acclaimed woodworker Lonnie Bird, pictured above in his woodshop. The unique design of Panel-Loc places downward pressure on your workpiece at just the right place — 2" away from the fence. This prevents the tipping that occurs with ordinary featherboards. Panel-Loc also provides excellent protection from accidental contact with the router bit, and its long surface area protects you from flying chips and dust. Panel-Loc includes a 20" length of our T-Loc accessory track for mounting to most available fences. Fits ALL Bench Dog Tools router tables.
➤ Protects your hands from large bits! ➤ Fits ALL Bench Dog T ools router tables and fences,as well as most other router table fences. ➤ Holds your panel down firmly for better cuts and completely eliminates unwanted lifting. ➤ Low-friction,UHMW hold-down strip allows your panel to move freely and is non-marring. ➤ For all horizontal raised panel bits.
U.S. Patent No. 6,481,472
Mounting T-Loc to your fence makes installing Panel-Loc simple and tool-free.
Stock No. 10-013
T-Loc is a horizontal 1/4"
accessory T-track. The T-slot captures 1/4" hex-head bolts used on many aftermarket accessories. Use T-Loc to add a T-slot to your shop-made fences and jigs. T-Loc has many other uses too, such as a guide, holding stops, or other fixtures. T-Loc is the best way to attach our Feather-Loc featherboards and other Bench Dog Tools accessories to your shop-made fence. T-Loc can also be mounted to many other brands of router table fences. T-Loc may also be an effective way to add a horizontal T-track to your table saw’s rip fence. Comes in 36" lengths. May be cut to size. Mounting will require drilling holes and obtaining proper hardware.
Mounting to aftermarket fences (like Fasttrack or Woodhaven).
Give your ProFence a boost in height and performance!
With ProRiser, you can extend
router table accessories
Stock No. 40-013
the height of your fence to whatever dimension you like! Just slide the ProRiser brackets into the rear T-slot of your Profence and add a piece of 3/4" thick stock. The stock can be very wide for maximum support, or it can be a specific width to allow surface moldings to slide through un-obstructed. Includes all necessary hardware; you just add the fence face.
➤ Maximum support for routing boards on edge and for raising panels vertically. ➤ Holds material perfectly square to the table — ideal for precise joinery. ➤ Works with ANY Bench Dog Tools router table.
T-Loc mounted to a simple
shop-made fence. Installation
is easy — just screw it on.
Mounting to a shop-made or scrap wood fence.
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©Copyright Bench Dog Tools, Inc. 2008
Toll Free 800-786-8902
page 19
Page 20
Large, small, we have it all...
Every one of our tables is right for somebody — the trick is choosing the one that’s right for you. Whether you need a rock-solid permanent table, or a light, portable job-site table, we have you covered. See pages 8-13.
Bench Dog Tools, Inc.
9775 85th Avenue North
Maple Grove, MN 55369
ProMAX is the industry’s only full-size cast iron router table. Built to the max, so it will last! See page 10.
Stock No. 40-001
ProTop Contractor is a lightweight, portable table with a small footprint and big features. See page 8.
Stock No. 40-087
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