Belshaw Brothers SF18, SF24, SF34 General Manual

Page 1
Shortening Filter
SF18/24/34
and
Technical Supplement
Belshaw Bros., Inc. 814 44th Street NW, Suite 103 Auburn, WA 98001 USA Tel: (206) 322-5474 Fax: (206) 322-5425 Toll Free (US): 1-800-578-2547 E-mail: service@belshaw.com www.belshaw.com
Page 2
Shortening Filter
SF18,SF24 & SF34
Operator’s Manual
Belshaw Bros., Inc.
814 44TH ST NW Suite 103
Auburn, WA 98001 USA
Phone: 206-322-5474 Fax: 206-322-5425
E-mail: service@belshaw.com • http://www.belshaw.com
Page 3
Page 4
If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. Belshaw cannot pay for
shipping damage, because the freight company has accepted the machine from Belshaw in good condition, and is responsible for its safe delivery. For your protection, inspect the machine to see that no parts are bent, scratched, or otherwise damaged. If any damage has occurred in shipping, file a freight claim with the shipping company immediately.
To unpack the Shortening Filter and transport it to the workstation:
1. In the kettle is a carton containing the motor. Remove this carton and take it to the workstation.
2. Remove the kettle from the frame assembly and take it to the workstation.
3. Move the rest of the Shortening Filter to the workstation.
4. Remove and discard all packing materials.
IMPORTANT
Keep this manual for future reference.
EQUIPMENT RECORD
Please provide the information below when you correspond with us about your machine. Purchased by _____________________________________________________________________ Installed by ______________________________________________________________________ Date of Installation ________________________________________________________________ Model number ___________________________________________________________________ Serial number
052009
MN-1407EN
Belshaw Bros., Inc.
814 44TH ST NW Suite 103
Auburn, WA 98001USA
Phone: 206-322-5474 Fax: 206-322-5425
E-mail: service@belshaw.com http://www.belshaw.com
Page 5
Page 6
Contents
1 Operation 1 2 Cleaning 3
Daily Cleaning 3 Weekly Cleaning 3
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
SF 18/24/34 OM MN-1407EN iii
Page 7
Preface
The Shortening Filter is designed to do the following things:
To filter shortening
To pump filtered shortening into fryer
kettles
To rinse fryer kettles with shortening
It is not designed to melt shortening or to filter or pump anything other than shortening.
The machine is available with the following electrical configurations:
115 volts, 1 phase, 50/60 hertz
220/240 volts, 1 phase, 50/60 hertz
The Shortening Filter is designed to be used on a flat, dry floor, underneath the drain of a fryer kettle. The operator must work safely at all times and read this manual and follow its instructions and warnings.
Study the instructions and warnings in this manual carefully. A thorough understanding of how to install, maintain, and safely operate the Shortening Filter will prevent production delays and injuries.
Hot shortening can cause serious burns.
Make sure that proper protective gear (face shield, gloves and apron) are worn before filtering, disassembly and cleaning.
To avoid electrocution or other injury,
unplug the machine before attempting any adjustment, repair, disassembly, or cleaning.
To avoid damaging the machine, never
use force to assemble, disassemble, operate, clean, or maintain it.
Be careful never to get shortening,
water, or other materials on the floor. If anything does get spilled on the floor, mop it up immediately. Materials on the floor can cause people to slip or fall, resulting in serious injury or loss of life.
To prevent unintentional startup and
possible shortening spillage or fire, unplug the machine if there is a local power outage. When the power is restored, it is safe to plug the machine in again.
To use the Shortening Filter safely, heed the following warnings and all other warnings that appear in this manual:
Never let water and hot shortening come
in contact with each other. Moisture causes hot shortening to spatter, which may cause serious burns.
Do not overfill the kettle of the
Shortening Filter with shortening. If shortening overflows the kettle, it could cause serious burns or could cause someone to slip on the floor and be seriously injured.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
iv MN-1407EN SF 18/24/34 OM
To avoid electrocution, make sure that
all electrical cords are not frayed or cracked and that they do not pass through any water or shortening.
Make sure that all electrical cords are
routed so that no one will trip over them.
Page 8
1 Operation
To help familiarize yourself with the basic parts of the Shortening Filter, please study the photograph below.
Figure 1-1. Shortening Filter, Model SF34.
2. Wait for the shortening to cool to the right
WARNING
Be careful with hot shortening. Always
wear proper protective gear (face shield,
apron and gloves) when filtering,
disassembling and cleaning
Read each step completely before doing what it
tells you to do.
1. Turn off the fryer (heat/thermostat).
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
SF 18/24/34 OM MN-1407EN 1
temperature for filtering, as indicated by the fryer’s thermometer.
Shortening should be cooled to 250°F/121°C.
WARNING
Maximum filtering temperature is
325°F/163°C
Page 9
Because hot shortening is dangerous, FILTER SHORTENING AT THE LOWEST TEMPERATURE THAT WORKS. Hot shortening may also trip the pump motor.
WARNING
Be careful with hot shortening. It can cause
serious burns.
3. When the shortening has cooled to the right
temperature for filtering, position the Shortening Filter so its filter bag is directly underneath the drain of the fryer.
4. Place the outlet nozzle of the hose into the
fryer kettle.
5. Connect the Shortening Filter to an
appropriate power source, as specified on the data plate.
9. When you are done rinsing the fryer kettle,
turn off the filter pump and allow the fryer kettle to drain into the Shortening Filter.
10. When all the shortening has drained into the
Shortening Filter, close the fryer’s drain valve.
11. Being sure that the nozzle of the hose is in the
fryer’s kettle, turn on the filter pump and depress the footswitch to transfer the filtered shortening to the fryer.
12. When you are done transferring shortening,
turn off the filter pump.
13. Unplug the machine.
WARNING
Make sure the filter is directly under the
fryer’s drain valve before you open the
valve. If it is not, shortening will get on the
floor, possibly resulting in slips, falls, injury,
or even death. If the shortening is hot,
someone could be seriously burned.
6. Slowly open the fryer’s drain valve. The
shortening will drain into the Shortening Filter. Note: Do not open the valve completely, as shortening may splash.
7. To rinse the fryer kettle with shortening, grasp
the hose by the black handle, direct the nozzle into the fryer kettle, and turn on the filter pump.
8. After the power has been turned on, the
footswitch (see Figure 2-1) must be depressed in order to start the pump.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
2 MN-1407EN SF 18/24/34 OM
Page 10
2 Cleaning
5. Back wash the filter bag with hot soapy water
WARNING
to remove food particles trapped in filter.
Be careful with hot shortening. Always
wear proper protective gear (face shield,
apron and gloves) when filtering,
disassembling and cleaning
When preparing to clean the shortening filter, always follow these steps before cleaning.
1. Turn off the filter pump, unplug the machine.
2. Slide the Shortening Filter out from under the
fryer.
CAUTION
If debris are picked up by the Shortening
Filter’s pump, the pump or motor might
fail or be seriously damaged. To keep this
from happening, clean the Shortening
Filter at least once a week.
6. Wash filter bag using commercial dishwasher
(water temperature 150°F/65°C minimum)
7. Dry the filter bag completely before
reinstalling over the kettle.
Weekly Cleaning
Clean the Shortening Filter unit once a week, as follows:
WARNING
Turn off the filter pump before you
disconnect the hose. If you fail to do so,
you may be splattered with hot shortening.
1. Perform daily cleaning as previously described.
WARNING
Daily Cleaning
1. Disconnect the filter hose assembly while
still hot and drain any remaining shortening back into the filter kettle to prevent shortening from hardening in the hose.
2. Store the hose hanging vertically with the
lower end of the hose in a metal container to catch any shortening that may drip.
3. Remove the filter frame assembly, with the
filter bag attached, from the kettle.
4. Turn the filter bag upside down and empty
the sediment from the bag into a waste container.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
SF 18/24/34 OM MN-1407EN 3
Thoroughly clean and dry the floor if
shortening, water, or other materials are
spilled. Materials spilled on the floor may
cause serious injury and loss of life.
2. Remove any remaining shortening from the
kettle.
3. Remove the pump/motor housing assembly:
b) Remove the footswitch from the
bracket (See Figure 2-1).
c) Detach the cord from the plastic
retainer clips (See Figure 2-1).
d) Remove the hex bolt (See Figure 2-2). e) Lift the pump/motor housing off of the
locating pins (See Figure 2-2).
Page 11
WARNING
You must dry all parts thoroughly. Failure
to dry the kettle completely will cause an
eruption. Shortening will overflow the
sides of the filter and may result in fire,
injury or death.
Figure 2-1. Footswitch.
Figure 2-2. Pump motor housing.
2. Wash the kettle with household dishwashing
detergent, rinse, and dry thoroughly.
3. Wipe the pump/motor housing and
footswitch with a damp cloth. Never wash down the pump/motor housing or the footswitch. Dry thoroughly.
4. Reassemble the footswitch and housing.
CAUTION
Never allow water, steam, or any other
liquid to enter the pump motor.
5. Dry all parts thoroughly.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
4 MN-1407EN SF 18/24/34 OM
Page 12
Shortening Filter
SF18,SF24 & SF34
Technical Supplement
Belshaw Bros., Inc.
814 44TH ST NW Suite 103
Auburn, WA 98001 USA
Phone: 206-322-5474 Fax: 206-322-5425
E-mail: service@belshaw.com • http://www.belshaw.com
Page 13
Page 14
If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. Belshaw cannot pay for
shipping damage, because the freight company has accepted the machine from Belshaw in good condition, and is responsible for its safe delivery. For your protection, inspect the machine to see that no parts are bent, scratched, or otherwise damaged. If any damage has occurred in shipping, file a freight claim with the shipping company immediately.
To unpack the Shortening Filter and transport it to the workstation:
1. In the kettle is a carton containing the motor. Remove this carton and take it to the workstation.
2. Remove the kettle from the frame assembly and take it to the workstation.
3. Move the rest of the Shortening Filter to the workstation.
4. Remove and discard all packing materials.
IMPORTANT
Keep this manual for future reference.
EQUIPMENT RECORD
Please provide the information below when you correspond with us about your machine. Purchased by _____________________________________________________________________ Installed by ______________________________________________________________________ Date of Installation ________________________________________________________________ Model number ___________________________________________________________________ Serial number
011108
MN-1408EN
Belshaw Bros., Inc.
814 44TH ST NW Suite 103
Auburn, WA 98001USA
Phone: 206-322-5474 Fax: 206-322-5425
E-mail: service@belshaw.com http://www.belshaw.com
Page 15
Page 16
Contents
1 Installation 1
Initial Cleaning 2 Assembling the Shortening Filter 3
2 Troubleshooting 4 3 Appendix 7
Parts List Drawing Insert Page Insert
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
SF 18/24/34 TS MN-1408EN iii
Page 17
Preface
The Shortening Filter is designed to do the following things:
To filter shortening
To pump filtered shortening into fryer
kettles
To rinse fryer kettles with shortening
It is not designed to melt shortening or to filter or pump anything other than shortening.
The machine is available with the following electrical configurations:
115 volts, 1 phase, 50/60 hertz
220/240 volts, 1 phase, 50/60 hertz
The Shortening Filter is designed to be used on a flat, dry floor, underneath the drain of a fryer kettle. The operator must work safely at all times and read this manual and follow its instructions and warnings.
Study the instructions and warnings in this manual carefully. A thorough understanding of how to install, maintain, and safely operate the Shortening Filter will prevent production delays and injuries.
Hot shortening can cause serious burns.
Make sure that proper protective gear (face shield, gloves and apron) are worn before filtering, disassembly and cleaning.
To avoid electrocution or other injury,
unplug the machine before attempting any adjustment, repair, disassembly, or cleaning.
To avoid damaging the machine, never
use force to assemble, disassemble, operate, clean, or maintain it.
Be careful never to get shortening,
water, or other materials on the floor. If anything does get spilled on the floor, mop it up immediately. Materials on the floor can cause people to slip or fall, resulting in serious injury or loss of life.
To prevent unintentional startup and
possible shortening spillage or fire, unplug the machine if there is a local power outage. When the power is restored, it is safe to plug the machine in again.
To use the Shortening Filter safely, heed the following warnings and all other warnings that appear in this manual:
Never let water and hot shortening come
in contact with each other. Moisture causes hot shortening to spatter, which may cause serious burns.
Do not overfill the kettle of the
Shortening Filter with shortening. If shortening overflows the kettle, it could cause serious burns or could cause someone to slip on the floor and be seriously injured.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
iv MN-1408EN SF 18/24/34 TS
To avoid electrocution, make sure that
all electrical cords are not frayed or cracked and that they do not pass through any water or shortening.
Make sure that all electrical cords are
routed so that no one will trip over them.
Page 18
1 Installation
To help familiarize yourself with the basic parts of the Shortening Filter, please study the photograph below.
Figure 1-1. Shortening Filter, Model SF34.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
SF 18/24/34 TS MN-1408EN 1
Page 19
Initial Cleaning
Before using your new Shortening Filter, clean it as follows:
1. Remove all packing materials.
2. Remove the pump/motor housing assembly: a. Remove the footswitch from the bracket
(See Figure 1-2).
b. Detach the cord from the plastic retainer
clips (See Figure 1-2).
c. Remove the hex bolt (See Figure 1-3). d. Lift the pump/motor housing off of the
locating pins (See Figure 1-3).
CAUTION
Never allow water, steam, or any other
liquid to come into contact with the pump
motor.
3. Wash the kettle with household dishwashing
detergent, rinse, and dry thoroughly.
4. Wipe the pump/motor housing and
footswitch with a damp cloth. Never wash down the pump/motor housing or the footswitch. Dry thoroughly.
5. Reassemble the footswitch and housing.
WARNING
You must dry all parts thoroughly.
Moisture causes hot shortening to splatter,
which could cause serious burns.
Figure 1-2. Footswitch.
Figure 1-3. Pump motor housing.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
2 MN-1408EN SF 18/24/34 TS
Page 20
Assembling the Shortening Filter
1. Install the filter bag as follows:
2. With the filter frame in hand, take the filter
bag and attach it to the frame using the snaps. See Figure 1-4.
Figure 1-5. Installing the filter frame.
4. Install the filter hose assembly. Thread the
coupling nut onto the end of the hose assembly as shown in Figure 1-6.
Figure 1-4. Installing the filter bag.
3. Install the filter assembly (the frame with the
filter bag attached) onto the kettle. See Figure 1-5.
Figure 1-6. Installing the filter hose.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
SF 18/24/34 TS MN-1408EN 3
Page 21
2 Troubleshooting
If you have problems with your Shortening Filter, call your dealer or another qualified technician.
If your dealer cannot help you, please call Belshaw at 206-322-5474. When you call, please specify the following:
The model number of the machine.
The serial number of the machine.
The voltage, phase, and cycle of the
machine.
CAUTION
If you perform repairs yourself or have
them performed by anyone other than a
service technician authorized by Belshaw
Bros., you do so at your own risk.
If your dealer or another local, qualified technician cannot provide service for your machine, Belshaw can provide factory service. First call us for a return goods authorization. Then send your machine to us, freight prepaid,
with your instructions for service, your phone number, and the name of the person for us to contact when we have made a cost estimate. In most cases, the machine can be shipped back, freight collect, within five days.
To avoid down time, call us to see whether we have a machine we can loan to you while your machine is being serviced.
Ship machines in need of servicing to: Belshaw Bros., Inc.
814 44th Street NW, Suite 103 Auburn, WA 98001 USA
On the following page is a troubleshooting chart to help you identify and solve some basic problems.
WARNING
Disconnect the machine from the power
source before disassembling, repairing, or
wiring.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
4 MN-1408EN SF 18/24/34 TS
Page 22
THE PUMP MOTOR WILL NOT OPERATE.
Possible Causes What To Do
The power cord is not connected to the power supply.
The power supply does not match the power requirements of the machine as specified on the data plate.
The circuit breaker has been tripped. Push the reset button.
The wiring is faulty. Correct the wiring. Call Belshaw for help.
The power switch is defective. Repair or replace the power switch.
The motor is defective. Repair or replace the motor.
Connect the power cord to the power supply.
Connect the machine to a proper power supply.
WARNING
Before doing the following, turn off the machine, allow it to cool, and disconnect it from the power source.
THE SHORTENING FLOW THROUGH THE SYSTEM IS SLOW OR RESTRICTED.
Possible Causes What To Do
The hose is crimped. Straighten the hose.
Solid shortening is building up inside the hose and pump
Filter shortening at a higher temperature.
WARNING
The hose is plugged. Clean the hose.
The pickup tube is plugged. Clean the pickup tube.
The bleeder tube is plugged. Clean the bleeder tube.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
SF 18/24/34 TS MN-1408EN 5
Before doing any of the following, turn off the machine and allow it to cool.
Page 23
Page 24
3 Appendix
Parts List Drawing Insert Page
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
SF 18/24/34 TS MN-1408EN 7
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