Belshaw Brothers BX-DD Operating And Maintenance Manual

FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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OPERATING AND MAINTENANCE MANUAL
BX-DD SMARTBAKE OVEN
MANUAL No.Y-BX-25UL
WARNING LABEL, TO REDUCE RISK OF FIRE
OR ELECTRIC SHOCK
DO NOT REMOVE COVER (OR BACK)
NO USER SERVICEABLE PARTS INSIDE
REPAIR SHOULD BE DONE BY AUTHORIZED PERSONNEL ONLY
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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Failure to follow the cleaning and maintenance
instructions detailed in this owners manual could affect
the warrant
y
of this oven.
APPROVED TO ANSI/UL 197
9
th
EDITION 2003
CONTENTS
PART 1.0 Introduction.
PART 2.0 Dimensions.
PART 3.0 Specifications.
PART 4.0 Safety.
PART 5.0 Installation.
PART 6.0 Isolation.
PART 7.0 Daily Cleaning.
PART 8.0 Weekly Cleaning.
PART 9.0 SMARTBAKE operating instructions
PART 10.0 SMARTBAKE
programming instructions.
PART 11.0
Using ”MONOLINK 6” programming software.
(using a laptop for recipe programs)
PART 12.0 Light bulb Replacement.
PART 13.0 Replacement parts list.
PART 14.0 Electrical information.
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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1.0 INTRODUCTION
The BX-DD Smartbake oven is a computerised, compact, electric convection oven with steam capability and a capacity of three 26” x 18” trays.
The oven is constructed of stainless steel and features the state of the art smartbake controller with color display and 99 programmable recipes each with up to six steps in which the bake time, temperature, steam time, fan and vent can be controlled.
Designed to be stackable, without the requirement for a separate support.
The high-speed fan and ring element provides efficient air circulation and an even bake across a range of products
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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2.0 DIMENSIONS
EACH OVEN: Height: 20.75" Depth, door closed: 46" Width: 34"
2" (50mm) clearance is required at the back and sides of the oven to allow adequate circulation of air.
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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Net weight (1 oven) 370 lbs Net weight (Short stand) 145 lbs Net weight (Tall stand) 206 lbs
3.0 SPECIFICATIONS
EACH OVEN:
Total Power: 7.5 kW.
Electric: 208V/220V Three phase + Neutral + Ground; 60Hz. 24Amps per phase.
Supply Cable: 6 feet of cable with L21-30 plug supplied.
Loading: 7kW Ring element
Fan Drive: Direct to motor
Tray Size: 26” x 18”
Tray Capacity: 3.
Damper: Butterfly type.
Noise Level: Less than 85dB.
Water Supply: 20 PSI Cold water.
For proper operation of the steam system it is recommended that the water
supply follows the following specifications:
Hardness 0-12 grains per gallon
PH range 6.7 to 7.4
Chloride concentration 0 –40 ppm
TDS 50 250 ppm
Sodium 0 – 40 ppm
Chlorine 0 ppm
Alkalinity 0 – 150 ppm
Consult your water treatment company for proper water filtration system information.
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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4.0 SAFETY
To safely use this convection oven, read this owners manual completely and follow
these warnings and the other warnings in this manual while operating the oven.
The oven is designed for the baking of bread, confectionery and savoury products. Do not use it for baking other items without first consulting Adamatic.
All repairs and maintenance of electrical units must only be carried out by an authorized Adamatic service technician.
Electrical access panels must not be opened unless the oven power cord is unplugged.
All connections to the oven must be made in accordance with all National, State, and local codes and regulations.
While the oven is in operation, and for some time after use, DO NOT TOUCH the oven window and surrounding area as these surfaces may be hot.
The oven must be operated as described in this manual.
Use only original manufacturer spare parts on the oven.
The construction of the oven must not be changed or altered.
The owner of the oven is legally obligated to instruct staff using the oven in its
operation and in these safety regulations. The instructions must be readily accessible for the operator.
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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5.0 INSTALLATION
Water Supply;
It is the customer’s responsibility to provide an appropriate water treatment system that will supply water that meets the water specification listed on page 6. The supply must be provided with a shut-off valve, pressure reduction valve and pressure gauge.
Ambient temperatures : -
Maintain ambient temperatures below 115°
F (40° C) around the oven.
Clearance:
Provide 2” (50mm) clearance at the back and sides of this oven and 10” clearance at the top to allow adequate air circulation.
Initial Cleaning:
Carefully wipe the interior and exterior of the oven thoroughly with a clean cloth soaked in warm soapy water before using the oven for the first time.
Before use:
Fix top sealing ring M189-01-02000 over top pipe with silicone sealant as seen in the
illustration for stacking ovens on the next page.
If a stand is used under the oven, it must be attached by two brackets M189-05-00900 (one each side) at the rear.
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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CLAMPING BRACKET
M189-05-00900
RIGHT SIDE
CLAMPING BRACKET
M189-05-00900
LEFT SIDE
NOTE
A RUBBER WASHER SHOULD BE FITTED TO ENSURE A FULL SEAL WITH WATER SUPPLY. (Part Number A900-05-261)
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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Stacking two ovens
1. Position ovens one on top of the other.
2. Remove both ovens rear covers. Or
Remove front control panels (complete with electrics and cables) and work from the front of the ovens.
3. Remove blanking plate (fixed with silicone sealant) from damper tube of upper oven.
4. Fit end of flexible ducting over top damper tube and attach to lower oven damper tube. Use silicone sealant and worm drive clips to fasten in position.
5. Replace both ovens rear covers and fix ovens together using clamping bracket M189-05-
00900. (One each side at the rear.)
6. Fix bottom oven to stand using clamping bracket M189-05-00900. (One each side at the rear.)
7. Fix top sealing ring M189-01-02000 over top pipe with silicone sealant.
6.0 ISOLATION
To stop the oven in an emergency,
Unplug the oven from the outlet.
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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7.0 DAILY CLEANING INSTRUCTIONS
NOTE: UNPLUG THE OVEN FROM OUTLET AND ALLOW TO COOL COMPLETELY
BEFORE CLEANING
The equipment is to be cleaned daily using approved chloride – free cleaners.
NEVER USE STEEL WOOL TO CLEAN OVEN.
Sweep any debris (after it has been allowed to cool) from oven interior surfaces onto
oven removable catch tray and remove for cleaning.
Wipe oven front, back and sides using a damp cloth that has been soaked in a solution of mild detergent and hot water
IMPORTANT
1) NEVER SPRAY THE OVEN DOWN WITH A HOSE.
2) TO AVOID ELECTROCUTION OR OVEN DAMAGE –NEVER ALLOW WATER, STEAM, CLEANING SOLUTION, OR OTHER LIQUIDS TO ENTER THE ELECTRICAL PANELS OR CONNECTIONS.
3) DO NOT REMOVE THE REAR PANEL INSIDE THE OVEN.THIS ALLOWS ACCESS TO
THE FAN ASSEMBLY AND COULD CAUSE INJURY.
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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8.0 WEEKLY CLEANING INSTRUCTIONS
NOTE: BEFORE CLEANING UNPLUG THE OVEN FROM OUTLET
AND ALLOW TO COOL COMPLETELY
Complete daily check then:
The inner door glass is hinged to enable cleaning of internal surfaces. To open, remove the two screws shown below. The internal surfaces of the door glass can then be cleaned using a suitable glass cleaner.
Remove interior side panels by removing three screws in front of oven and sliding side panels out of the door. Clean side panels and interior surfaces with mild detergent and hot water using a nylon cleaning brush.
Carefully install interior side panels by aligning tabs in rear of panel with slots in the rear panel. Align holes in front of interior side panel with nutsert in sides of oven and secure with three screws.
FG 189 3-218 26 x18 UL 3 TRAY (COLOUR) Dunkindonut full JKleva edit5 5-08 RAC
known as smartbake in USA
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Remove these screws
to release inner glass
for cleaning
SLOTS
SCREWS
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