Belshaw Brothers BX Classic 10-Tray, BX Classic 4-Tray User Manual

Convection Ovens
Model BX ‘Classic’
4-Tray & 10-Tray
Belshaw Bros., Inc.
1750 22nd Ave. S.
Phone: 206-322-5474 Fax: 206-322-5425
Toll Free: 1-800-578-2547
E-mail: service@belshaw.com  http://www.belshaw.com
If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay
WARNING
for the machine. Belshaw cannot pay for shipping damage, because the freight company has accepted the machine from Belshaw in good
Keep this manual available at all times for
use.
condition, and is responsible for its safe delivery. For your protection, inspect the machine to see that no parts are bent, scratched, or otherwise damaged. If any damage has occurred in shipping, file a freight claim with the shipping company immediately.
EQUIPMENT RECORD
Please provide the information below when you correspond with us about your machine. Purchased by _____________________________________________________________________ Installed by ______________________________________________________________________ Date of Installation ________________________________________________________________ Model number ___________________________________________________________________ Serial number
1004
MN-1876EN
Belshaw Bros., Inc.
nd
1750 22
Ave. S.
Phone: 206-322-5474 Fax: 206-322-5425
Toll Free: 1-800-578-2547
E-mail: service@belshaw.com  http://www.belshaw.com
Contents
Sections
1 Installation 1
Unpacking the oven 1 Dimensions and Specifications 1 Installation 2 Initial Cleaning 2 Programming the control panel 3
2 Operation 5
Operating conditions 5 Operating using programmed settings 5
3 Cleaning and Maintenance 6
Daily cleaning 6 Weekly cleaning 6 Maintenance 7 Lubrication 7
4 Troubleshooting 9
Troubleshooting Oven 9
5 Diagrams 31 Limited Warranty Insert
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
BX Classic Oven MN-1876EN iii
Preface
The Belshaw BX convection oven is a computerized, compact, electric oven with a capacity for either four or 10 trays. Each tray is 26” x 18”.
The convection oven is made of stainless steel and is fitted with a removable tray rack, allowing easy cleaning of its internal surfaces.
The 4-tray oven is designed to be stackable without separate support, allowing the system to grow with your business without taking up a large area.
The 10-tray oven is equipped with an integral, energy efficient steam system. A double glazed door also helps to increase energy efficiency, and the oven base is supplied with locking castors.
The high-speed fan and ring element provides efficient air circulation, helping produce a range of high-quality products.
To help ensure safe and efficient operation of the oven, the operator must work safely at all times, read this manual, and follow its instructions and warnings. A thorough understanding of how to install, maintain, and safely operate the convection oven will help prevent production delays and injuries.
Electrical access panels must not be opened
unless the main supply to the oven is isolated.
All connections must be made in accordance
with the regulations of the country where the oven is installed.
Do not touch the oven, its windows, or
immediate surroundings during or shortly after use, as these surfaces may be hot.
Use only Belshaw parts in this oven. Do not change the construction of this oven. The owner of the oven is legally obligated to
instruct staff using the oven in its operation and in these safety regulations. The instructions must stay in the oven’s working area.
This oven uses a steam generator. Hard
water must be properly treated before use.
To use the convection oven safely, heed the following warnings and all other warnings that appear in this manual.
Use the oven only for baking bread,
confectionery, and savory products. Do not use for any other items without consulting Belshaw.
All repairs and maintenance of electrical
units must be done by authorized electricians.
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
iv MN-1876EN BX Classic Oven
Installation 1
Unpacking the oven
1. Move the crate containing the oven to the
workstation.
2. Remove the machine from the shipping crate,
being careful not to lose, loosen or damage any parts.
3. Remove all packing materials from the
machine.
4. Inspect the machine to see that no parts have
been damaged during shipping. If any damage has occurred, file a freight claim with the shipping company immediately.
IMPORTANT
Keep this manual available for future
reference.
Dimensions and Specifications
2618 4 tray oven 2618 10 tray oven Height
Depth, door closed, including handle
Width Operational clearance*
21 inches 74 inches
44 inches 53.5 inches
33.5 inches 33.5 inches 2” back and sides, 10” top
2” back and sides, 10” top
Total power Electric Supply cable Loading Fan drive Tray size Tray capacity Damper
Noise level
* Operational clearance is the amount of space required at the back, sides, and top of the oven to allow adequate air circulation.
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
BX Classic Oven MN-1876EN 1
7.25 kW 17 kW 208 V, 3-phase + N + E, 60Hz,
fused at 35A 6 feet of cable provided 6 feet of cable provided
7 kW concentric ring element
Direct to motor Direct to motor 26” x 18” 26” x 18” 4 5, 9, or 10 Butterfly type
Less than 85 dB Less than 85 dB
208 V, 3-phase +N + E, 60Hz, fused at 58A
16 kW (2 - 8 kW concentric ring elements)
Butterfly type
Water Supply
The BX oven is fitted with a steam generator.
In areas with hard water, the water supply to the oven must be treated with an appropriate protecting water treatment device. It is the sole responsibility of the customer to provide and maintain an appropriate water treatment system.
For stacked ovens, the water supply should
be shut off by closing the shut-off valves. (See Figure 1-1)
For non-stacked ovens, the water supply
should be shut off at the nearest shut-off point.
The BX oven needs the following for the water supply:
¾” BSP female thread on the oven. 3 foot-long hose with ¾” B.S.P. female
fittings at both ends (included)
IMPORTANT
When cleaning the inside of the 4-tray
oven, be careful not to damage the control
probe protruding from the upper corner of
the chamber’s rear wall.
WARNING
Do not allow water to enter the control
panel or rear access panel.
Inline backflow valve (customer must
provide and fit)
15-60 p.s.i. water pressure
Installation
The BX oven should be connected to a local means of isolation.
To stop the oven in an emergency, switch off
at the wall isolator.
Initial Cleaning
Carefully wipe the interior of the oven and all accessories with a clean cloth soaked in warm soapy water and allow the oven to dry completely.
Figure 1-1. Turning off the water supply.
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
2 MN-1876EN BX Classic Oven
Programming the control panel
Pre-set values for bake temperatures, bake time, steam and damper may be modified at any time. Numbers in parentheses reference numbers in Figure 1-2.
To change the program values:
1. Press the up and down arrow keys (2) to select the
program you wish to change.
2. Press the key next to the value you wish to change
(i.e. temperature or time) (6-9). A selection indicator will flash in the right hand side of the selected window. Use the up/down arrow keys to modify the value.
3. The program can be run using these values as a
temporary setting, or the setting changes can be saved. If the program changes are not saved, the settings will revert back to the original settings the next time the program is selected.
4. To save the changes, press and hold the P key (5).
All displayed values will flash and the controller will beep to indicate the program has been saved. After the controller has beeped, release the P key.
Key 9: Temperature. This is the
temperature at which the oven will bake the product. Temperature can
be set from 122 F to 482 F (50 C to 250 C).
Fan Cycle Setting
1. Press the P key (5) and the Stop key (4)
at the same time, and hold for five seconds. The display will show “FAN 00” if the fan is currently disabled or “FAN 01” if the fan is currently enabled.
2. Use the up/down arrow keys to select
the fan setting.
Note: The default setting for the fan is "fan cycling disabled."
Note: In a 4-tray oven, the fan is only functional in an oven wired for 3-phase. If activated in a 1-phase oven, the fan will automatically stop.
Note: Programs cannot be saved during a bake cycle.
Function of Setting
Key 6: Vent Time. This is the number of minutes at
which the vent will wait to open during the bake cycle.
Note: This time cannot exceed the bake time.
Key 7: Steam Time. This is the amount of time the
steam will inject at the beginning of the bake. Time can be set from 1-15 seconds.
Note: The oven must be above 257F (125C) before the steam will inject.
Key 8: Bake Time. This is the amount of time the
product will bake. Time can be set from 1-99 minutes.
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
BX Classic Oven MN-1876EN 3
Figure 1-2. ‘Classic’ oven control panel.
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
4 MN-1876EN BX Classic Oven
Operation 2
Operating conditions
For the most efficient operation, the following instructions must be followed. Failure to comply with these guidelines may affect the warranty.
The ambient temperature around the oven
must not exceed 115F (40 C).
The ventilation around the oven should be
enough to ensure that there is no condensation on or around the oven from steam.
It is the customer’s responsibility to arrange
for adequate ventilation and operational clearance at the back and sides of the oven to allow circulation of air.
Running Pre-set programs
1. Turn on the power by pressing the green
power button and make sure the oven door is completely closed.
2. Select the desired program using the
UP/DOWN arrow buttons.
3. Press the START button to preheat the oven,
beginning the bake cycle. The oven will heat to the set temperature and the display will flash the actual temperature. When the set temperature is reached, the display will stop flashing and the oven is preheated.
4. Load the product and close the door.
Steam time (if applicable) in seconds. If
the actual temperature is less than the minimum steam temperature (257 F, 125C), “--” will be displayed. This indicates that the steaming function is
disabled.
Time in minutes the damper is open Program number alternating with the
spinning bake cycle indicator
6. Press STOP when bake oven alarm sounds or
when the product is done. If additional baking time is required, do not press stop. To add time, select the bake time and increase it.
Note: Pressing the TIME button will
automatically extend the bake time to the next whole minute. For example, if there is 1 min. 20 sec. Remaining on the clock, pressing the TIME button will extend the time to 2 minutes. This allows one to extend the bake time up to one minute with a single press of a button.
WARNING
Stand clear of the oven door when opening
to avoid the hot steam and vapor. Hot
steam or vapor may cause severe burns.
5. Press START. The display will show the
following information:
Actual temperature Remaining bake time in minutes and,
during the last minute, in seconds.
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
BX Classic Oven MN-1876EN 5
WARNING
Always preheat the oven to required
temperature. Do not place product directly
into a cold oven.
Cleaning and Maintenance 3
Daily Cleaning
1. Disconnect the oven from main power supply
and allow to cool completely before cleaning.
2. Use only approved chloride-free cleaning
fluid for daily cleaning.
3. Carefully clean the oven, being sure to not
damage the control probe in the upper corner of the rear wall inside the chamber.
4. Do not let any liquid enter the control panel
or rear access panel.
5. Dry completely.
Weekly Cleaning
1. Complete the daily cleaning.
2. Carefully clean off any burnt-on debris using
an appropriate oven cleaner, following the manufacturer’s instructions. Do not allow the oven cleaner to get in the control panel.
3. Scrub the cabinet wheels (if fitted) with a
mild detergent and hot water, using a nylon cleaning brush.
4. Open the oven door and remove the internal
racking from the sides of the oven by lifting and unlatching the racking. Wipe out the interior with a damp cloth.
5. Open the inner door glass by removing two
screws shown in Figure 3-1. The glass is hinged to allow a more thorough cleaning (BX-4 only).
Figure 3-1. Removing the inner door glass
(BX-4 only).
6. Clean the glass with a suitable glass cleaner.
7. Wipe down the oven and clean the racking
with a damp cloth.
8. Reassemble all parts back in the oven after
cleaning.
WARNING
In the 4-tray oven, do not damage the
control probe protruding from the upper
corner of the inside rear wall of the oven
chamber.
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
6 MN-1876EN BX Classic Oven
WARNING
Make sure water does not enter the control
panel or rear access panel.
WARNING
Do not remove the rear paneling inside the
oven. This allows access to the fan
assembly and could cause injury.
Maintenance
Check for frayed or bare cables. The
machine must not be used if there are frayed or bare cables.
Follow cleaning instructions exactly. Check condition of the rubber door seal.
Repair or replace if necessary.
If the light bulb burns out, use the following
instructions to replace it. a. Disconnect the oven from the main power
supply and allow to cool.
b. Remove the glass front from the lamp
unit.
c. Remove the bulb by unscrewing
counterclockwise and replace with a new bulb.
d. Refit the glass front. e. Reconnect the oven to the main power
supply and test.
If the steaming operation deteriorates, clean
the pipe aperture with a pin to remove any build-up.
Lubrication
This machine does not require special lubrication.
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
BX Classic Oven MN-1876EN 7
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
8 MN-1876EN BX Classic Oven
Troubleshooting 4
The following pages contain troubleshooting/ fault analysis charts for the Classic convection oven.
Error Codes for the BX Classic Oven
Code Possible Causes What To Do
E01 Bake Data written to non-volatile
(EEPROM) was not correctly verified as part of error checking.
E02 System read an out-of-range
temperature value when retrieving bake data from EEPROM.
E03 Thermocouple open circuit Thermocouple or thermocouple wiring is
EEPROM memory is integrated onto the microcontroller so this should be unlikely.
Replace the controller.
Any value above 250C will cause this error. Indicated corruption of data.
Reset back temperature to below 480F/250C.
bad. Check the thermocouple wiring. Replace
as necessary
Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322­5425
BX Classic Oven MN-1876EN 9
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