Bellofram Air Regulators Type 10, Air Regulators Type 110, Air Regulators Type 40, Air Regulators Type 41, Air Regulators Type 50 Catalog

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Air Regulators
Type 10
Type 110
Type 40
Type 50
Type 50 NACE
Type 51
Type 51SS
Air Regulators
Type 60
Type 65
Type 70
Type 70BP
Type 77
Type 78
Type 91
Type 92
Type M1
Type M2
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1
Air Regulators
Type 10
Pressure Regulator Series
Features
Highly Accurate Pressure Regulation
The Bellofram Type 10 Regulator controls output pressure with an accuracy of 0.1%, and has very low sensitivity to changes in supply pressure and flow.
Start-Up Stability
The Type 10 Regulator has been designed to eliminate the need for any readjustment of the regulated pressure after long “down time.” At start-up, the regulated pressure will return to its output setting.
Flow Stability
The regulated pressure is held constant over substantial changes in flow due to the high-gain pneumatic servo amplifier. Particularly good from dead end to 20 cubic meters per hour (12 SCFM).
Automatic High Downstream Relief Capacity
An integral relief valve provides for exhaust flow whenever the regulated pressure is reset to a lower value. The exceptionally large capacity of this relief valve assures immedi­ate response when the downstream regulated pressure must be reduced under dead-end conditions.
Pressure Stability
A high performance servo-operated control mechanism is utilized in the regulator. The pressure supplied to the pneumatic servo amplifier is reduced and held constant.
Locking Capability
The standard Type 10 regulator has a locking nut which, when tightened, prevents inadver­tent adjustment of pressure.
Temperature Stability
Shifts in the regulated pressure over wide ambient temperature variations are minimized by the use of a measuring capsule made of specially selected stainless steel alloys.
Proven Reliability
Thousands of Type 10 Regulators are in the field. Proof of the accuracy of the regulator is reflected by its use in most air gauging systems and other precision pressure control applications.
Mounting
The unit may be installed in any position. It can be panel mounted or supported by in-line plumbing.
Applications
Industrial processes, inspection procedures, control and analytical instrumentation require precise regulation of air pressure in pipes and vessels. Maintaining constant pressures in these applications is usually complicated by the presence of numerous disturbances, such as changes in supply pressure, flow, and ambi­ent temperature, that tend to upset prevailing conditions.
Bellofram Pressure Regulators provide accuracy, precision control, and maximum stability under the most adverse operating conditions.
Type 10 Pressure Regulator Applications
•Gas Mixing
•Valve Operators
•Gate Actuators
•Positioner Signal
•Calibration Stands
•Air Hoists
•Air Gauging
•Cylinder Loading
•Force Balance Hoists
•Disc and Shoe Air Brakes
•Clamp Units
•Web Tensioning
•Press Units
•Roll Loading
Type 10
Pressure Regulator Series
2
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Type 10PL
Plunger Operated Regulator
Plunger
This reliable plunger operated regulator provides unmatched accuracy and repeatability. Regulated pressure is changed by direct linear actuation of the plunger instead of turning a knob.
Return Spring
0.4 in. (10mm) nominal return height; 7 oz. (200g) approximate preload force; 7.5 lb./in. (135g/mm) approximate spring rate, between 0.4 in. (10mm) and 0.24 in. (6.5mm) compressed height.
Plunger Knob Material: Steel
The basic Type 10 Regulator is offered with a choice of three port sizes and three output ranges.
Plunger Travel
Pressure Range Plunger Travel*
BAR psig mm inch
0.1–1.7 2-25 1. 9 .075
0.1–4.1 2-60 2.3 .090
0.1–8.3 2-120 2.5 .100
*±10% manufacturing tolerance
Type 10HR & 10EXHR
High Relief Regulators
Similar in proven accuracy and rugged construction to other Type 10 Regulators, these units provide extra fast “blowdown” for very rapid release of down stream pressure. The extra relief feature makes these regulators suitable for cylinder return stroke actuation, air hoists, and similar applications requiring fast exhaust.
Air Regulators
Knob
Tamper Resistant
The Type 10 Regulator is available with a tamper resistant cover, as illustrated. The cover is threaded over the adjusting screw to prevent inadvertent or unwar­ranted adjustment of output pressure.
Type 10LR
Low Range Regulator
The main feature of the Type 10LR is its low-range pressure characteris­tic. It operates on a maximum of 50 psig / 3.4 BAR supply pressure and of­fers an output pressure range of 0.5 psig / 0.03 BAR to 25 psig / 1.7 BAR
The Type 10 Regulator
is also available with
bottom ports,
(Type 1 0BM)
consult factory.
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3
Air Regulators
Maximum Supply Pressure
Pressure Ranges
Port Sizes
Effect of Supply Pressure Variation on Outlet Pressure
Sensitivity
Bleed Rate
Forward Flow Capacity
Exhaust Capacity
@ 5 psig (0.4 BAR) above setpoint
Temperature Range
Effect of Changes in Flow on Regulated Pressure
Type 10LR Type 10 / 10PL Type 10 BM Type 10HR Type 10 EXHR Type 10 HF Type 10 Motorized
50 psig / 3.4 BAR 150 psig / 10.3 BAR 150 psig / 10.3 BAR 150 psig / 10.3 BAR 150 psig / 10.3 BAR 50 psig / 3.4 BAR 150 psig / 10.3 BAR
.5-25 psig
0.03 – 1.7 BAR
1/4 1/8, 1/4, 3/8 N/A 1/8, 1/4, 3/8 1/8, 1/4, 3/8 3/8 1/8, 1/4, 3/8
0.005 psig /
0.3 mBAR
per 25 psig /
1.7 BAR change 1/8" / 3.2mm
of water
4.8 scfh / 2.3 LPM 4.8 scfh / 2.3 LPM 4.8 scfh / 2.3 LPM 4.8 scfh / 2.3 LPM 4.8 scfh / 2.3 LPM 4.8 scfh / 2.3 LPM 4.8 scfh / 2.3 LPM
4 scfm / 113 LPM 14 scfm / 396 LPM 3 scfm / 85 LPM 14 scfm / 396 LPM 14 scfm / 396 LPM 40 scfm / 1132 LPM 10 scfm / 283 LPM
2 scfm / 56 LPM 2 scfm / 56 LPM 2 scfm / 56 LPM 10 scfm / 283 LPM 15 scfm / 424 LPM 2 scfm / 56 LPM 2 scfm / 56 LPM
-20 to 160˚F
-29 to 71˚C
N/A
2-25, 2-60, 2-120 psig
0.14–1.7, 0.14–4.1,
0.14–8.3 BAR
0.005 psig /
0.3 mBAR
per 25 psig /
1.7 BAR change 1/8" / 3.2mm
of water
-20 to 160˚F
-29 to 71˚C
0.25 psig / 0.01 BAR per 10 scfm /
283 LPM
2-25, 2-60, 2-120 psig
0.14–1.7, 0.14–4.1,
0.14–8.3 BAR
0.005 psig /
0.3 mBAR
per 25 psig /
1.7 BAR change 1/8" / 3.2mm
of water
-20 to 160˚F
-29 to 71˚C
N/A
2-120 psig
0.14–8.3 BAR
0.005 psig /
0.3 mBAR
per 25 psig /
1.7 BAR change 1/8" / 3.2mm
of water
-20 to 160˚F
-29 to 71˚C
0.25 psig / 0.01 BAR per 10 scfm /
283 LPM
2-120 psig
0.14–8.3 BAR
0.005 psig /
0.3 mBAR
per 25 psig /
1.7 BAR change 1/8" / 3.2mm
of water
-20 to 160˚F
-29 to 71˚C
0.25 psig / 0.01 BAR per 10 scfm /
283 LPM
2-25 psig
0.14–1.7 BAR
0.005 psig /
0.3 mBAR
per 25 psig /
1.7 BAR change 1/8" / 3.2mm
of water
-20 to 160˚F
-29 to 71˚C
0.25 psig / 0.01 BAR per 10 scfm / 283
LPM
0.5-25, 2-25, 2-60, 2-120 psig
0.03–1.7, 0.14–1.7,
0.14–4.1, 0.14–4.1,
0.14–8.3 BAR
0.005 psig /
0.3 mBAR
per 25 psig /
1.7 BAR change 1/8" / 3.2mm
of water
0 to 140˚F
-18 to 60˚C
0.25 psig / 0.01 BAR
per 10 scfm / 283 LPM
BAR psig
3.46 50.1
3.45 50.0
3.44 49.9
3.43 49.8
3.42 49.7
SCFM 0 1.7 3.4 5.1 6.8 8.5 10.2 11. 9 13.6 15.3 17. 0
m3/hr 0 1 2 3 4 5 6 7 8 9 10
2.08 30.1
2.07 30.0
2.06 29.9
2.05 29.8
Regulated PRessuRe
2.0 29.7
SCFM 0 1.7 3.4 5.1 6.8 8.5 10.2 11. 9 13.6 15.3 17. 0
m3/hr 0 1 2 3 4 5 6 7 8 9 10
0.70 10.1
0.69 10.0
0.683 9.9
0.68 9.8
0.67 9.7
SCFM 0 1.7 3.4 5.1 6.8 8.5 10.2 11. 9 13.6 15.3 17. 0
m3/hr 0 1 2 3 4 5 6 7 8 9 10
Range
0.1–8.3 BAR 2–120 psig Supply
6.2 BAR 90 psig
Range
0.1–4.1 BAR 2–60 psig Supply
6.2 BAR 90 psig
Range
0.1–1.7 BAR 2–25 psig Supply
6.2 BAR 90 psig
Effect of Upstream Pressure Variations on Regulated Pressure
Effect of Changes in Flow on Regulated Pressure
BAR psig
0.70 10.1
0.69 10.0
0.68 39.9
BAR 2.76 3.45 4.14 4.83 5.52 6.21 6.9
psig 40 50 60 70 80 90 10 0
0.70 10.1
0.69 10.0
0.683 9.9
BAR 2.76 3.45 4.14 4.83 5.52 6.21 6.9
psig 40 50 60 70 80 90 10 0
0.70 10.1
0.69 10.0
Regulated PRessuRe
0.683 9.9
BAR 2.76 3.45 4.14 4.83 5.52 6.21 6.9
psig 40 50 60 70 80 90 10 0
0.70 10.1
0.69 10.0
0.683 9.9
BAR 2.76 3.45 4.14 4.83 5.52 6.21 6.9
psig 40 50 60 70 80 90 10 0
2.5 SCFM
2.0 SCFM
1.0 SCFM
0.2 SCFM
Range
0.1–1.7 BAR 2–25 psig
Range
0.1–1.7 BAR 2–25 psig
Range
0.1–1.7 BAR 2–25 psig
Range
0.1–1.7 BAR 2–25 psig
Manual Type 10 Ordering Information
Port Size Control Range
Type Part Number NPT BAR psig
10 960-001-000 1/8 0.1–1.7 2-25
960-003-000 1/4 0.1–1.7 2-25 960-005-000 3/8 0.1–1.7 2-25
10 960-007-000 1/8 0.1–4.1 2-60
960-009-000 1/4 0.1–4.1 2-60
960-011-000 3/8 0.1–4.1 2-60
10 960-013-000 1/8 0.1–8.3 2-120
960-015-000 1/4 0.1–8.3 2-120 960-017-000 3/8 0.1–8.3 2-120
10BM 960-126-000 0.1–1.7 2-25
960-127-000 N/A 0.1–4.1 2-60 960-128-000 0.1–8.3 2-120
10HR 960-028-000 1/8 0.1–8.3 2-120
960-029-000 1/4 0.1–8.3 2-120
960-030-000 3/8 0.1–8.3 2-120
10EXHR 960-072-000 1/8 0.1–8.3 2-120
960-073-000 1/4 0.1–8.3 2-120 960-074-000 3/8 0.1–8.3 2-120
10PL 960-019-000 1/8 0.1–1.7 2-25
960-020-000 1/4 0.1–1.7 2-25 960-021-000 3/8 0.1–1.7 2-25
10PL 960-022-000 1/8 0.1–4.1 2-60
960-023-000 1/4 0.1–4.1 2-60 960-024-000 3/8 0.1–4.1 2-60
10PL 960-025-000 1/8 0.1–8.3 2-120
960-026-000 1/4 0.1–8.3 2-120 960-027-000 3/8 0.1–8.3 2-120
10LR 960-053-000 1/4 0.03–1.7 0.5-25
4
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Type 10 Motorized
Pressure Regulators
Bellofram’s high precision Type 10 pressure regulator – a servo balanced system in which the main valve is operated by a pilot valve – is also available in a motorized configuration. This combina­tion is particularly attractive because it offers low power require­ments (2 rpm/4 watts; 6 rpm/6 watts) with extremely high accuracy.
Applications
The motorized Type 10 pressure regulator can be used for any application where electric control of a pneumatic system is desired. It is often used for remote pressure control and for ventilation sys­tems. It can also be easily integrated into open or closed loop process control systems and may be used with programmable controllers.
Features
•Mountable at any angle
•In the event of power failure, the pneumatic output remains
constant at last setting
•Low electrical power requirements
•Adjustable mechanical stop limits maximum output pressure
•No electrical power is required when operating at constant output pressure
•No pre-regulation of supply pressure required
•Built-in overload slip clutch prevents damage to gear train at end of travel,
eliminating the need for limit switches in most applications.
Construction
The regulator and motor are mounted to a bracket and connected to each other through a flexible coupling. The assembly can be mounted through holes in the bracket.
Motor Specifications
Reversible, synchronous motor with gear drive and slip clutch.
Operating Voltage 110VAC, 24VAC, 24VDC or 220VAC. Frequency
60 Hz, Except 220 VAC model is 50 Hz.
Power Consumption (maximum)
2 rpm/4 watts, 6 rpm/6 watts.
Speeds Available 2 and 6 rpm. Torque Approx. 8 in. oz.
Typical Installation
Control Circuit Diagram
Note
To increase output pressure, apply voltage to unmarked leads. To decrease output pressure, apply voltage to marked leads.
Regulator-Motor Specifications
Pressure Range
Approximate Time to Cover
Full Range (seconds)
BAR psig 2 rpm 6 rpm
0.1–1.7 2-25 75 25
0.1–4.1 2-60 90 30
0.1–8.3 2-120 150 50
*±10% manufacturing tolerance
Air Regulators
Motorized Type 10 Ordering Information
960 - 180 -
Motor Specifications
1 2 3 4 5 6
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2 RPM 110 VA C 4 WATTS 60 Hz 6 RPM 110 VA C 6 WATTS 60 Hz 6 RPM 220 VAC 6 WAT TS 50 Hz 2 RPM 24 VAC 4 W AT TS 60 Hz 6 RPM 24 VAC 6 W AT TS 60 Hz 6 RPM 24 VDC
Pressure Range
2-25 psig / 0.1–1.7 BAR
1
2-60 psig / 0.1–4.1 BAR
2
2-120 psig / 0.1–8.3 BAR
3
L. R. Model, 0.5-25 psig / 0.03–1.7 BAR
4
H.R. Model, 2-120 PSI / 0.1–8.3 BAR
5
Port Size
1/8 NPT
1
1/4 NPT
2
3/8 NPT
3
Drawings and dimensions
are for reference only.
5
Air Regulators
Type 110
Pressure Regulator Series
Features
•Highly Accurate Pressure Regulation
•Large Port Sizes Available:
3/8, 1/2, 3/4 and 1 NPT (BSPP and BSPT also Available)
•Adjustment Stem Locking Capability
•High Forward Flow Capacity – 150+ SCFM
•High Exhaust Capacity
•Balanced Supply Valve
•Low Sensitivity to Supply Pressure Variations
•Low Sensitivity to Flow Variations
Applications
The Type 110 was developed specifically for use with Air Balancing Systems or Zero-Gravity Arms. Such systems require very small forward to reverse flow offsets for smooth operation. The precision regulators that can achieve the sensitivity requirements do not typically pos­sess the forward or exhaust capacity to handle large balancing arms or cylinders. The Type 110 does not have this limitation. It is ideal for use in any application where precise regulation of pressure is required along with high flow or high exhaust capacity.
Other typical applications
•Valve Operators
•Air Hoists
•Web Tensioning
•Roll Loading
•Large Cylinder Loading
•Air Brakes
•Force Balance Hoists
•Gate Actuators
Description
The Type 110 combines the proven technology of the Marsh Bellofram Type 10 regulator with the large pneumatic booster of the Type 79 Relay. The result is a precise, crisply responding regulator that can achieve very large forward and exhaust flows. Forward to reverse flow offset is minimized by the capsule operated, servo-control system located in the upper portion of the regulator. This servo-control system supplies a pilot pressure to the large integral pneumatic booster. The large supply and exhaust orifices of the integral booster enable this regulator to produce very high forward and exhaust flow rates. Few regulators can offer this combination of sensitivity and large flow capacity.
As with all of the Type 10 regulators, the stainless steel measuring capsule is the “heart” of the Type 110 Pressure Regulator. Originally developed for sensitive aircraft altimeters, this precision-sensing element provides the energy to activate the servo-control mechanism. It provides greater regulation and accuracy while eliminating the problems usually encountered with range springs and convention­al diaphragms. Because of the balanced supply valve in the integral pneumatic booster, the Type 110 can work with higher supply pressures (250 PSIG) than many other regulators.
Type 110
Pressure Regulator Series
6
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Type 110
Maximum Supply Pressure
Output Pressure Ranges
Port Sizes
Effect of Supply Pressure Variation on Outlet Pressure
Sensitivity Air Consumption
Forward Flow Capacity (100 psig/ 6.9 BAR supply, 20 psig / 1.4 BAR set point)
0.01 psig / 0.6 mBAR change in output for a
250 PSIG / 17.2 BAR
2-25 PSIG / 0.14-1.7 BAR 2-50 PSIG / 0.14-3.5 BAR
2-110 PSIG / 0.14-7.6 BAR
3/8, 1/2, 3/4, 1 NPT, BSPT or BSPP
25 psig/1.7 BAR change in supply pressure
1/4" / 6.4 mm of water column
14 scfh / 6.6 slpm @ max output pressure
3/8 NPT - 110 SCFM+ / 3105 SLPM 1/2 NPT - 110 SCFM+ / 3105 SLPM
3/4 NPT - 200 SCFM+ / 5645 SLPM
1 NPT - 200 SCFM+ / 5645 SLPM
Exhaust Capacity
(based on raising output 5 psig / .34 BAR above 20 psig / 1.4 BAR set point)
Temperature Range
Weight
30 scfm / 847 slpm
-20˚ to +160˚F
-29˚ to +71˚C
5.4 lbs / 2.45 Kg
Type 110 Ordering Information
Part Number Port Size (NPT)
960-510-000 960-511-000 0.1-3.5 2-50
3/8
Pressure Ranges
BAR psig
0.1-1.7 2-25
960-512-000 0.1-7.6 2-110
T 110
960-513-000 960-514-000 0.1-3.5 2-50
1/2 960-515-000 0.1-7.6 2-110 960-516-000 960-517-000 0.1-3.5 2-50
3/4
0.1-1.7 2-25
0.1-1.7 2-25
960-518-000 0.1-7.6 2-110 960-519-000
960-520-000 0.1-3.5 2-50
1
960-521-000 0.1-7.6 2-110
0.1-1.7 2-25
For BSPT or BSPP pipe threads, add BSPT or BSPP to the end of the
part number. For mounting bracket , order P/N 607-293-000
Type 110: Forward Flow Curve, 3/4 and 1 NPT
Type 110: Forward Flow Curve, 3/8 and 1/2 NPT
@ 100 PSIG Supply Pressure
Type 110: Exhaust Curve
Air Regulators
Type 110 Materials of Construction
Body, bonnet and housing
Capsule and adjustable screw
Spacer
Diaphragm
Trim
Nitrile Elastomer and Polyester Fabric
Stainless Steel, Brass, Plated Steel, Acetal
Knob
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Die Cast Zinc Alloy
Stainless Steel
Aluminum
Phenolic Plastic
7
Air Regulators
Type 40
Pressure Regulator Series
Features
•Superior regulation characteristics
•Rugged, corrosion resistant construction
•Low cost
•Excellent stability and repeatability
•Self-relieving
•Low droop at high flow
•Several mounting options
Type 40 Specifications
Sensitivity 1" Water Column (2.5 cm) Flow Capacity @ 100 psig (6.9 BAR) Supply
and 20 psig (1.4 BAR) outlet Effect of Supply Pressure Variation (25 psig/1.7 BAR) on Outlet Pressure Exhaust Capacity 5 psig (0.35 BAR) above 20 PSIG set point 0.1–0.45 SCFM Typical 2.8 - 12.7 LPM Max Supply Pressure 250 PSIG (17.2 BAR)
Effect of Changes in Flow on Regulated Pressure (100 psig / 6.9 BAR Supply)
Output Pressure Ranges
Temperature Range 0-160˚F (-18 to 71˚C) Total Air Consumption @ Maximum Output 6 SCFH (2.8 LPM) Port Size 1/4 NPT, BSPT
Materials of Construction
Tamper Resistant Cover Optional Mounting Options Pipe, Panel or Bracket
Type 40: Regulated Pressure VS. Flow
PSIG BAR
90 6.2
80 5.5
70 4.8
60 4.1
50 3.4
Regulated PRessuRe
40 2.8
30 2.1
20 1. 4
10 0.7
0 0
SCFM 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 LPM 0 57 113 170 227 283 340 397 453 510 566 623 680 736 793
8
20 SCFM (566 LPM)
Less than 0.2 psig (0.01 BAR)
2 PSIG over flow of 10 SCFM / 283 LPM (0-30 PSIG / 0-2.1 BAR range 1/4 NPT, 20 PSIG / 1.4 BAR set point) 0-10 PSIG (0-0.7 BAR) 0-35 PSIG (0-2.4 BAR) 0-60 PSIG (0-4.1 BAR) 0-120 PSIG (0-8.3 BAR)
Body: Die cast aluminum with vinyl paint Adjusting Screw: Plated steel Trim: Plated steel, brass, acetal resin Diaphragm: Buna-N elastomer and polyester fabric Knob: Phenolic Plastic (option) Spring: Music wire
FoRwaRd Flow
Type 40
Pressure Regulator Series
Description
Marsh Bellofram’s General Purpose Type 40 Pressure Regulator is a reliable precision unit designed for instrumentation and general purpose use.
Test data for the Type 40 regulator shows excellent performance characteristics compared with those of similar units presently on the mar­ket. The Type 40 regulator is generally superior in regulated pressure vs. flow, forward-to-re­verse flow offset, supply pressure sensitivity, repeatability and stability.
Ruggedly designed and constructed, the Type 40 has housings of diecast aluminum. Every regulator is finished with vinyl paint (which resists scratching, weathering and other physical abuse) and is pressure and leak tested prior to shipment from the factory. Careful design and quality materials throughout as­sure long, trouble-free operation in the most difficult industrial environments. A rubberized, soft-seat valve stem provides positive shut-off and “forgives” dirt or other foreign matter. An aspirator maintains downstream pressure and compensates for droop when high flow occurs. The gauge port is convenient for gauge installa­tion and can also be used as an additional full flow outlet.
The Type 40 regulator has a 60-mesh 304 stain­less steel screen to block foreign particles from entering the output stream. The design of these regulators is especially well suited to pilot-oper­ated controllers and instruments, as well as applications such as air chucks, air spray guns, air cylinders and actuators, and a wide range of industrial pneumatic systems and equipment.
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Type 40 Ordering Information
Set Point Range
BAR psig
0-0.7 0-10
T40
Part Number Port Size (NPT)
960-063-000 960-064-000 0-2.4 0-35
1/4
960-065-000 0-4.1 0-60 960-066-000 0-8.3 0-120
Type 40 Option Ordering Matrix
Replace last three digits of part number with digits from table below.
Option
Fluorocarbon Pintle 001 021 031 051 061 071 081 091 101 111
1
Non-Relieving 002 032 052 072 082 092 112
2
Knob 003 053 063 073 083 103 113
3
Epoxy Finish 005 065 075 085 095 105 115
5
Tapped Vent 006 076 086 096 106 116
6
Mounting Bracket 007 087 09 7 107 117
7
Pressure Gauge 008 098 108 118
8
Tamper-Resistant Cover 009 109 119
9
Soft Relief Seat 010 110
10
Fluorocarbon Diaphragm 011
11
1235678910 11
To order BSPT threads (including the gauge port)
add “BSPT” to end of part number.
Type 40 Dimensional Drawing
52.3
2.06
36.6
1.44
10–24 UNC–2B X 0.37 (9.4 mm) DEEP (2 PLACES)
82.5
3.25
106.7
60.2
4.2
2.37
!/4” – 18 NPT Gauge Port
0.38
9.62
63.5
2.5
Optional Mounting Bracket
607-000-057
5/16" SQ.
143
5.63 @ 20 psig (1.4 BAR) Adjustment
Air Regulators
Fluorocarbon Pintle
A special elastomeric pintle used where elements in the supply air, such as flame retardant synthetic lubricants, are particularly destructive to ordinary pintle material.
Non Relieving
Used in applications where it is desirable to relieve pressure downstream of the regulator, for some constant flow applications, and where the gas flowing through the regulator must not escape at the regulator. Non-re­lieving regulators should not be used for low or no flow applications.
Corrosive Resistant Epoxy Finish
An epoxy paint applied to the body and bonnet of the regulator exterior surfaces to provide increased corrosion resistance.
Mounting Bracket
Steel (dichromate finish) bracket for side mounting. P/N: 607-000-057
Knob
Option to replace the square head pressure adjusting screw.
Tapped Vent
Allows installation of plumbing to capture exhaust air.
Pressure Gauge
Dual scale 2 in. (50.8 mm) gauges. Ranges include 0-30 psig (0-200 kPa), 0-60 psig (0-400 kPa), 0-100 psig (0-700 kPa) and 0-160 psig (0-1100 kPa). When specified with regulator, the correct range will be supplied. For NPT versions only.
Tamper Resistant Cover
An aluminum tubular cover placed over a slotted head adjusting screw and screwed onto the bonnet of the regulator with a wrench. Prevents ordinary hand adjustments.
Drawings and
dimensions are
for reference only.
Soft Relief Seat
Used in applications where it is desirable to reduce the standard bleed rate from 6 SCFH [0.17 m3hr] to less than 0.1 SCFH [0.003 m3hr].
Fluorocarbon Diaphragm
Diaphragm as well as all seals are made of fluorocarbon elastomer to pre­vent deterioration from elements in the air supply, such as flame retardant synthetic lubricants normally destructive to standard Nitrile material.
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9
Air Regulators
Type 41-1 & Type 41-2
Pressure Regulator Series
Features
•Superior regulation characteristics
•Rugged, corrosion-resistant construction
•Excellent stability and repeatability
•Self-relieving of excess down stream pressure
•Low droop at high flow
•Mounting options available
Description
The Type 41 regulators are designed for applica­tions requiring high flow capacity, low droop, high accuracy, and fine adjustment sensitivity. The use of Bellofram’s rolling diaphragm pro­vides greater sensitivity and improved accuracy. In addition, Type 41 regulators offer reduced over-all size and several mounting options, providing direct interchangeability with more expensive competitors’ units.
Ruggedly designed and constructed, the Type 41 regulators have housings of precision-cast aluminum. They are pressure tested, and are chromate treated for internal corrosion resistance. Every regulator is finished with vinyl paint which resists scratching, weathering and other physical abuse.
Careful design and quality materials throughout assure long, trouble-free operation in the most difficult industrial environments. A rubberized, soft-seat valve stem provides stability and “forgives” dirt and other foreign matter. An aspirator maintains downstream pressure and compensates for droop when high flow occurs. The gauge port is convenient for gauge installa­tion and can also be used as an additional full flow outlet.
The design of these regulators is especially well suited for panel applications due to ease of mounting (only one panel hole required), small size, adjustment sensitivity (32 threads per inch on the adjusting screw), and knob.
Models
The Type 41 comes in two versions, Type 41-1 and Type 41-2. These two regulators offer the same performance in two slightly different packages.
Type 41-1
This unit comes standard with 1⁄4 NPT ports and a knob, and can be panel mounted using either the center nut or the threaded shoulder holes, spaced 1.5 in. (38.1 mm) center-to-center.
Type 41-2
This unit comes standard with 1⁄4 NPT ports, a knob and a bonnet vent port which can be tapped for a 1⁄4 NPT fitting if desired. It can be panel mounted using either the center nut or the threaded shoulder holes, spaced 1.25 in. (32.7 mm) center-to-center.
Type 41: Regulated Pressure VS. Flow
PSIG BAR
25 1. 7
Type 41-1
Pressure Regulator Series
Type 41-2
Pressure Regulator Series
10
20 1. 4
15 1. 0
10 0.7
Regulated PRessuRe
5 0.3
0 0
SCFM 0 5 10 15 20 25 30 LPM 0 142 283 425 566 708 850 FoRwaRd Flow
800.727.5646 www.marshbellofram.com
44.5
1.75 DIA
35.6
1.40 DIA
1/4–32 UNEF–3A
7/16–20 UNF–2A
1/4–18 NPT IN & OUT PORTS
25.4
1.0
63.5
2.5
146.1
5.75
88.6
3.49
11/16 HEX PANEL MOUNTING NUT
10–24 UNC–2B X .37 DEEP (2 PLACES)
4.8
0.19
10.2
0.4
38.1
1.5
1/4–18 NPT
GAUGE PORTS
9.4
0.37
63.5
2.5
IN
OUT
T41 Regulator Specifications
Sensitivity 1" Water Column (2.5 cm) Flow Capacity @ 100 psig (6.9 BAR) Supply and 20 psig (1.4 BAR) outlet Effect of Supply Pressure Variation (25 psig/1.7 BAR) on Outlet Pressure Exhaust Capacity 5 psig (0.35 BAR) above 20 psig set point Max Supply Pressure 250 PSIG (17.2 BAR)
Effect of Changes in Flow on Regulated Pressure (100 psig / 6.9 BAR Supply)
Output Pressure Ranges
Temperature Range 0-160˚F (-18 to 71˚C) Total Air Consumption @ Maximum Output Port Size 1/4 NPT, BSPT
Materials of Construction
Mounting Options Pipe, Panel or Bracket
25 SCFM (700 LPM)
±0.35 PSIG (24 mBAR)
0.1–0.45 SCFM Typical 2.8 - 12.7 LPM
1 psig (0.07 BAR) over flow of 10 SCFM (0-30 psig / 0-2.1 BAR range, 1/4 NPT, 20 psig / 1.4 BAR set point) 0-2 PSIG (0-0.14 BAR) 0-10 PSIG (0-0.69 BAR) 0-30 PSIG (0-2.1 BAR) 0-60 PSIG (0-4.1 BAR) 0-100 PSIG (0-6.9 BAR)
6 SCFH (2.8 LPM)
Body: Die cast aluminum with vinyl paint
Adjusting Screw: Plated steel
Trim: Plated steel, brass, acetal resin Diaphragm: Buna-N polyester fabric Knob: Phenolic Plastic Spring: Music wire
Type 41-1 Dimensional Drawing
Air Regulators
Type 41-2 Dimensional Drawing
www.marshbellofram.com 800.727.5646
Optional Mounting Bracket
607-000-057
11
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