Bell & Gossett V59075B User Manual

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INSTRUCTION MANUAL
V59075B
Low Flow Model UBYL
Y-Strainer Combination Valve
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
NOTE: This product is not intended for use in potable
water applications.
WARNING: This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm.
This safety alert symbol will be used in this manual to draw attention to safety related instructions. When used, the
safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD.
OPERATIONAL LIMITS
WORKING PRESSURE & TEMPERATURE LIMITS (SOLDER TYPE LIMITS FOR ANSI STD. B.16.18)
COIL HOOKUP VALVE TEMP °F (°C) PRESSURE PSI (KPA)
Y-Strainer Valve (NPT) 250° (121°) 400° (2758°) Y-Strainer Valve (sweat) Based on solder type ASTM Std. B16.18
TYPE OF SOLDER
95-5 TIN­ANTIMONY
MAXIMUM LIMITATIONS 1/2” - 3/4”
PRESSURE PSI (kPa)
300 (2069) 200° (93°) 250 (1724) 225° (107°) 200 (1379) 250° (121°)
TEMP ° F (° C)
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DESCRIPTION
Low Flow Y-strainer Valves are made of brass construction with an integrated ball valve and strainer.
INSTALLATION INSTRUCTIONS
CAUTION: Heat associated with the use of
silver solder may damage valve components and void the product warranty. Do not use
silver solder. Failure to follow these instructions could result in property damage and/or moderate personal injury.
Model UBYL Low Flow Y-strainer Valves are uni-directional valves and should be mounted in the supply pipe. Be sure to install the Model UBYL Low Flow Y-strainer valve with the arrow pointing in the direction of flow and the strainer chamber down to prevent air binding and to al­low materials to collect in the strainer. Be sure to provide enough space around the valve to remove the strainer from the valve body for cleaning.
LOW FLOW MODEL UBYL Y-STRAINER VALVES WITH SWEAT CONNECTIONS
For installing sweat connections:
a) Clean tube ends and valve connections thoroughly per good piping practices with a fine grade emery cloth or fine grit sandpaper.
b) For soldering, use 95-5 (Tin-Antimony) solder and a good grade of flux.
c) Use a torch with a sharp pointed flame.
d) When sweating the joints, adjust the valve to the full open position, then wrap the valve with a cool wet rag and then direct the flame with care to avoid subjecting the valve to excessive heat. Allow the valve to cool before touching or operating.
e) Check the soldered connection for leaks.
WARNING: Use of improper procedures to sweat valve model with union connection into system can damage valve.
Before installing sweat union connection to valve, remove the union nut and O-ring from the valve body, then union tailpiece with union nut must be sweated (soldered) into place. Failure to follow this instruction could result in property damage and/or moderate personal injury.
CAUTION: Excessive use of solder or flux may result in damage to the shutoff valve seat and ball. Do not use excessive solder or
flux. Failure to follow these instructions can result in moderate personal injury and/or property damage.
LOW FLOW MODEL UBYL Y-STRAINER VALVES WITH NPT CONNECTIONS
Apply pipe compound conservatively to male connecting fittings only. After installation, check all joints for leakage and re-tighten if necessary.
CAUTION: The use of PTFE impregnated pipe compound and PTFE tape on pipe threads provides lubricity. Care should be
taken to prevent over tightening which may damage the valve body. Failure to follow these instructions can result in personal injury and/or property damage.
OPERATION INSTRUCTIONS
HOW TO USE BELL & GOSSETT LOW FLOW MODEL UBYL Y-STRAINER VALVES
Y-strainer can be used to isolate hydronic equipment for repairs and/or to drain the system. To close the Y-strainer ball valve, move the handle a quarter of a turn until the handle is perpendicular to the valve and piping.
CAUTION: Hot un-insulated surfaces can cause burns to the skin. Do not touch hot surfaces. Failure to follow these instructions could result in personal injury.
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Installed P/T Port
Isolation Valve
Strainer
Before system start up, flush the hydronic system as part of commissioning. Make sure the valve cap and drain is tightened properly. Start the system and inspect the Low Flow Model UBYL Y-strainer valve for leakage.
HOW TO USE PRESSURE TAPS (P/T PORTS) TO MEASURE SYSTEM OPERATING CONDITIONS
Using Bell & Gossett Model RP-250B, readout probes, attach Bell & Gossett differential pressure readout kit to the readout valves (P/T ports) on the Low Flow Model
UBYL Y-Strainer Valves.
WARNING: Hot water leakage can occur from readout valves (P/T ports) during probe insertion and during hookup of readout kit. Follow the instruction manuals supplied
with readout probes and readout kits for safe use. Failure to follow these instructions could result in serious personal injury or death and property damage.
Read the differential pressure from the coil inlet isolation valve (typically a strainer) to coil outlet isolation valve (typically a flow limiting balancing valve). The differential value minus the pressure drops across the coil and installed control valves should be less than 60 psi for proper flow control.
If Y-strainer pressure drop becomes excessive, accumulated dirt and contaminants should be blown through the blow-down line (if installed) to a drain. If a blow-down line is not installed, see the service instructions for removing and cleaning the strainer. The Y-strainers have construction with an integrated ball valve and will function as a service valve.
SERVICE INSTRUCTIONS
If excessive pressure drop is noted across the Y-Strainer, the internal strainer has most likely collected a lot of dirt or debris and needs to be cleaned. Install blow-down line (hose) to the drain valve on the strainer chamber then open the drain valve. If flushing the strainer at this point has not solved the pressure drop problem, the Y-strainer must be disassembled and strainer to be cleaned.
To clean the strainer, isolate the Y-Strainer from the system with the integral ball valve on the upstream side of the strainer. Use an isolation valve downstream of the strainer and coil to further isolate the system. Allow the system to cool to 100°F (38°C) or less before handling. Proceed to drain the isolated system through the drain valve in the Y-Strainer.
WARNING: Corrosion or leakage are indications that the Low Flow Model UBYL Y-Strainer Valve must be replaced. Failure to follow these instructions could result in
serious personal injury or death and property damage.
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Remove the brass cap and drain valve on the Y-strainer. Grab and remove the strainer. Clean the strainer in water to remove collected dirt and debris. Check to make sure that no other debris remains in the valve. Reinstall the strainer and the valve cap with drain valve. Return isolation valves to the open position. Pressurize the system and vent any trapped air at the return side of the system. Check for strainer cap leaks. If noted, slightly tighten cap until leakage stops. Replace with a new strainer (V58577) if necessary.
CAUTION: Make sure Valve Cap is properly assembled. Failure to follow these instructions can result in personal injury
and/or property damage.
Due to the different types of material used, the Low Flow Model UBYL Y-Strainer Valve must be disassembled prior to disposal. Special handling of certain valve components may be required by law or may be sensible from an ecological point of view.
INSULATION
Bell & Gossett recommends that insulation be attached to Model UBYL Y-Strainer Combination Valve after the system has been balanced.
NOTE: Tape or other acceptable means should be used to secure the insulation to the Model UBYL Y-Strainer Combination Valve.
Periodically inspect the Low Flow Model UBYL Y-Strainer Valve for signs of leakage or corrosion. Replace valve cap o-ring (V57754), if necessary.
WARNING: Corrosion or leakage are indications that the Low Flow Model UBYL Y-Strainer Valve must be replaced. Failure to follow these instructions could result in
serious personal injury or death and property damage.
Patent Pending
Xylem Inc.
8200 N. Austin Avenue Morton Grove, Illinois 60053 Phone: (847) 966-3700 Fax: (847) 965-8379 www.xyleminc.com/brands/bellgossett
Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. © 2012 Xylem Inc. V59075B September 2012
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