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Bell & Gossett
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V1000840
User Manual
20 pgs1.1 Mb0
Table of contents
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Bell & Gossett V1000840 User Manual

Installation, Operation
and Service Manual
™
Ultra Setter
Pressure Independent Control Valves
Table of Contents
Introduction..................................................................................................................................2
Safety.............................................................................................................................................2
Safety message levels............................................................................................................. 2
User safety................................................................................................................................ 3
Environmental safety...................................................................................................................4
Inspect the delivery.....................................................................................................................5
Inspect the package................................................................................................................5
Inspect the unit........................................................................................................................ 5
General description.................................................................................................................... 6
Operational limits.................................................................................................................... 7
Table of Contents
Installation precautions...............................................................................................................8
Installation guidelines.................................................................................................................8
Pipe hanging installations.......................................................................................................... 8
Install flanged connections........................................................................................................ 9
Install the actuator....................................................................................................................... 9
Attach insulation........................................................................................................................10
Recommended operating procedures.................................................................................. 11
Precautions.................................................................................................................................12
Valve inspection........................................................................................................................ 12
Service P/T Ports........................................................................................................................12
Ultra Setter™ Pressure Independent Control Valves Installation, Operation and Service Manual 1

Introduction and Safety

Introduction and Safety

Introduction

Purpose of this manual
The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the product can cause personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the unit.

Safety

WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Operating, installing, or maintaining the unit in any way that is not covered in this manual could cause death, serious personal injury, or damage to the equipment. This includes any modification to the equipment or use of parts not provided by Xylem. If there is a question regarding the intended use of the equipment, please contact a Xylem representative before proceeding.
• Do not change the service application without the approval of an authorized Xylem representative.
CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result in physical injury, damage, or delays.

Safety message levels

About safety messages
It is extremely important that you read, understand, and follow the safety messages and regulations carefully before handling the product. They are published to help prevent these hazards:
• Personal accidents and health problems
• Damage to the product
• Product malfunction
2 Ultra Setter™ Pressure Independent Control Valves Installation, Operation and Service Manual
Definitions
Safety message level Indication
DANGER:
A hazardous situation which, if not avoided, will result in death or serious injury
Introduction and Safety

User safety

General safety rules
WARNING:
CAUTION:
Electrical Hazard:
NOTICE:
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
A hazardous situation which, if not avoided, could result in death or serious injury
A hazardous situation which, if not avoided, could result in minor or moderate injury
The possibility of electrical risks if instructions are not followed in a proper manner
• A potential situation which, if not avoided, could result in undesirable conditions
• A practice not related to personal injury
flash
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment within the work area:
• Hard hat
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices
NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information about safety devices in other chapters of this manual.
Electrical connections
Electrical connections must be made by certified electricians in compliance with all international, national, state, and local regulations. For more information about requirements, see sections dealing specifically with electrical connections.
Ultra Setter™ Pressure Independent Control Valves Installation, Operation and Service Manual 3
Introduction and Safety
Precautions before work
Observe these safety precautions before you work with the product or are in connection with the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage
• Make sure that the lifting equipment is in good condition and is properly rated for the
• Use a lifting harness and safety line, as required.
• Allow all system and pump components to cool before you handle them.
• Make sure that the product has been thoroughly cleaned.
• Disconnect and lock out power before you install or service the actuator.
• Check the explosion risk before you weld or use electric hand tools.
Wash the skin and eyes
property.
load to be lifted.
Follow these procedures for chemicals or hazardous fluids that have come into contact with your eyes or your skin:
Condition Action Chemicals or hazardous fluids in
eyes
Chemicals or hazardous fluids on skin
1. Hold your eyelids apart forcibly with your fingers.
2. Rinse the eyes with eyewash or running water for at least 15 minutes.
3. Seek medical attention.
1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.

Environmental safety

The work area
Always keep the station clean.
Waste and emissions regulations
Observe these safety regulations regarding waste and emissions:
• Appropriately dispose of all waste.
• Handle and dispose of the processed liquid in compliance with applicable environmental regulations.
• Clean up all spills in accordance with safety and environmental procedures.
• Report all environmental emissions to the appropriate authorities.
CAUTION: Radiation Hazard
Do NOT send the product to Xylem if it has been exposed to nuclear radiation, unless Xylem has been informed and appropriate actions have been agreed upon.
Electrical installation
For electrical installation recycling requirements, consult your local electric utility.
Recycling guidelines
Always follow local laws and regulations regarding recycling.
4 Ultra Setter™ Pressure Independent Control Valves Installation, Operation and Service Manual
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