Bell & Gossett V1000520 User Manual
Installation, Operation
and Service Manual
Ultra Setter
Pressure Independent
Control Valves
™
Table of Contents
Introduction and Safety.........................................................................................................................2
Introduction..........................................................................................................................................2
Safety.....................................................................................................................................................2
Safety message levels......................................................................................................................2
User safety.........................................................................................................................................3
Wash the skin and eyes....................................................................................................................4
Environmental safety...........................................................................................................................4
Recycling guidelines........................................................................................................................4
Product warranty.................................................................................................................................5
Transportation and Storage..................................................................................................................6
Inspect the delivery.............................................................................................................................6
Inspect the package.........................................................................................................................6
Inspect the unit..................................................................................................................................6
Product Description...............................................................................................................................7
General description............................................................................................................................7
Operational limits.............................................................................................................................7
Table of Contents
Installation...............................................................................................................................................9
Installation precautions.......................................................................................................................9
Install NPT connection........................................................................................................................9
Install sweat connection......................................................................................................................9
Install the actuator.............................................................................................................................10
Install as flow limiting valve compact only.....................................................................................11
Attach insulation................................................................................................................................12
Operation..............................................................................................................................................13
Operate the valve..............................................................................................................................13
Maintenance.........................................................................................................................................14
Precautions.........................................................................................................................................14
Valve inspection................................................................................................................................14
Service cartridge caps and drain caps...........................................................................................14
Reseal the valve.................................................................................................................................15
Ultra Setter™ Pressure Independent Control Valves Installation, Operation and Service Manual 1
Introduction and Safety
Introduction and Safety
Introduction
Purpose of this manual
The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance
CAUTION:
Read this manual carefully before installing and using the product. Improper use of the
product can cause personal injury and damage to property, and may void the warranty.
NOTICE:
Save this manual for future reference, and keep it readily available at the location of the
unit.
Safety
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Any pressure-containing device can explode, rupture, or discharge its contents if it is
over-pressurized. Take all necessary measures to avoid over-pressurization.
• Operating, installing, or maintaining the unit in any way that is not covered in this manual
could cause death, serious personal injury, or damage to the equipment. This includes
any modification to the equipment or use of parts not provided by Xylem. If there is a
question regarding the intended use of the equipment, please contact an Xylem
representative before proceeding.
• This manual clearly identifies accepted methods for disassembling units. These methods
must be adhered to. Trapped liquid can rapidly expand and result in a violent explosion
and injury. Never apply heat to impellers, propellers, or their retaining devices to aid in
their removal.
• Do not change the service application without the approval of an authorized Xylem
representative.
CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result in
physical injury, damage, or delays.
Safety message levels
About safety messages
It is extremely important that you read, understand, and follow the safety messages and
regulations carefully before handling the product. They are published to help prevent
these hazards:
• Personal accidents and health problems
• Damage to the product
• Product malfunction
2 Ultra Setter™ Pressure Independent Control Valves Installation, Operation and Service Manual
Definitions
Introduction and Safety
Safety message level Indication
NOTICE:
DANGER:
WARNING:
CAUTION:
Electrical Hazard:
A hazardous situation which, if not avoided, will result in
death or serious injury
A hazardous situation which, if not avoided, could result
in death or serious injury
A hazardous situation which, if not avoided, could result
in minor or moderate injury
The possibility of electrical risks if instructions are not
followed in a proper manner
• A potential situation which, if not avoided, could
result in undesirable conditions
• A practice not related to personal injury
User safety
General safety rules
Safety equipment
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash
hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Use safety equipment according to the company regulations. Use this safety equipment
within the work area:
• Hard hat
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
Ultra Setter™ Pressure Independent Control Valves Installation, Operation and Service Manual 3
Introduction and Safety
• First-aid kit
• Safety devices
Electrical connections
Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local regulations. For more information about
requirements, see sections dealing specifically with electrical connections.
Wash the skin and eyes
NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information
about safety devices in other chapters of this manual.
Follow these procedures for chemicals or hazardous fluids that have come into contact
with your eyes or your skin:
Condition Action
Chemicals or hazardous
fluids in eyes
Chemicals or hazardous
fluids on skin
Environmental safety
The work area
Always keep the station clean to avoid and/or discover emissions.
Waste and emissions regulations
Observe these safety regulations regarding waste and emissions:
• Appropriately dispose of all waste.
• Handle and dispose of the processed liquid in compliance with applicable
environmental regulations.
• Clean up all spills in accordance with safety and environmental procedures.
• Report all environmental emissions to the appropriate authorities.
WARNING:
Do NOT send the product to the Xylem manufacturer if it has been contaminated by any
nuclear radiation. Inform Xylem so that accurate actions can take place.
1. Hold your eyelids apart forcibly with your fingers.
2. Rinse the eyes with eyewash or running water for at least 15 minutes.
3. Seek medical attention.
1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.
Electrical installation
For electrical installation recycling requirements, consult your local electric utility.
Recycling guidelines
Always follow local laws and regulations regarding recycling.
4 Ultra Setter™ Pressure Independent Control Valves Installation, Operation and Service Manual
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