Bell & Gossett S14334B User Manual
VARIABLE SPEED PUMPING SYSTEMS
INSTRUCTION MANUAL
™
Technologic
5500 Series
Variable Primary Pump and
INSTRUCTION MANUAL
S14334B
Valve Controller
WARNING LABEL PART #S11550
INSTALLED IN THIS LOCATION.
IF MISSING IT MUST BE REPLACED.
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
DESCRIPTION
Microprocessor based dedicated pump controller for variable
volume pumping systems. The control panel consists of the
following components: microprocessor, operator interface
with 4 line display and membrane key pad, and 24 VDC
power supply. Multi-pinned connecting cables for connection
to bypass panels are available as options.
OPERATIONAL LIMITS
See the control panel nameplate for operating voltage, current
draw, as well as information on the equipment to be connected to the control panel.
This safety alert symbol will be used in this manual and on the
Technologic 5500 Safety Instruction decal to draw attention to
safety related instructions. When used, the safety alert symbol
means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED! FAILURE TO FOLLOW THE INSTRUCTION
MAY RESULT IN A SAFETY HAZARD!
SAFETY
INSTRUCTIONS
2
Preface
The following manual describes the new microprocessor based Technologic 5500 Variable Primary Pump
Controller. This unit is in the tradition of the other
members of the Technologic Control Panels as it
incorporates many original, novel, and proprietary features that may only be found on B&G controllers.
Some of these features require special emphasis here.
The controller is best described as a specific purpose
programmable pump and valve controller. This means
that the hardware and software have been created for
the control and diagnostics of pumps and valves with
consideration for their inherent characteristics. This
results in an optimum pump controller without the cost
of general purpose control hardware. Software is dedicated and established for the unit only after extensive
testing. Changes to this software are not taken lightly
and must pass rigid version control.
The controller has the unique analog input protection
of other members of the control family. In the event of
a short circuit condition the current limit circuitry prevents failure of the analog input components.
This new controller has standard manual motor bypass
switches when a Bell & Gossett automatic bypass is
supplied. The manual motor bypass switches allow
the user to de-energize the programmable logic controller and take manual control of the pumping system.
This is helpful during system startup to confirm pump
rotation and to purge air from the system prior to
switching to automatic control.
3
SECTION 1 - GENERAL Page
1.1 Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.2.1 Safety Alert Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.2.2 Safety Instruction Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.2.3 Motor Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.2.4 Motor Control Equipment Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.4 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.5 Temperature and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.6 Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.7 Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.8 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.9 Output/Motor Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.10 Analog Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.11 Field Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.12 Sensor and Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.12.1 DP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.12.2 AFDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.12.3 Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.12.4 Analog Inputs with External Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.12.5 Drive Speed Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.12.6 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.12.7 Hardwire Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.12.7.1 Remote Start/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.12.7.2 Remote Alarm Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.12.8 User Configurable I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
SECTION 2 - INSTALLATION AND STARTUP
2.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.2 Installation of Skid Mounted Systems with Factory Supplied Pumps . . . . . . . . . . . . . . . . . . . . . .9
2.2.1 Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.2.2 Grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.2.3 Closed System Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.2.4 Eccentric Increasers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.2.5 Pipe Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.2.6 Expansion and Vibration Absorbtion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.2.7 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.3 Putting the Unit into Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.3.1 Pump Rotation, 3 Phase Motors Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.3.2 Joint Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SECTION 3 - OPERATOR INTERFACE
3.1 Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.2 Technologic Pump Controller Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.3 Key Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.4 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
SECTION 4 - SETUP SELECTION MENU
4.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.1.1 Sensor Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.1.2 Edit/Copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.1.3 Sensor Edit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.1.4 Do Another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.1.5 Sensor Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.1.6 Sensor Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.1.7 Sensor Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1.8 Sensor PV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1.9 Sensor Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1.10 Sensor Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1.11 Sensor Setup Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1.12 Sensor Setup Exit (not PV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1.13 Copy Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1.14 Chiller Sensor Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1.15 Chiller Sensor Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1.16 Chiller Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.1.17 Chiller Sensor Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.2 Pump Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
4.2.1 Enable/Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Index
4
INDEX (continued)
4.2.2 Number of Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2.3 Edit Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2.4 Edit Pump Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2.5 Enable/Disable Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2.6 Do Another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2.7 Pump Off Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2.8 Lag Pump Run Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4.2.9 Low Load Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.2.10 High Low Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.3 System Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.3.1 Stage/Destage Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.3.1.1 PV Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.3.1.2 PV Destage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.3.1.3 EOC Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.3.1.4 EOC Destage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.3.2 PID Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.3.3 Alarms Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.3.4 Alternation Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.3.5 Bypass Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
4.3.6 AFD Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
4.3.7 Date/Time Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
4.3.8 Password Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4.3.9 I/O Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4.3.9.1 DI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
4.3.9.2 DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.3.9.3 AI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.3.9.4 AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4.3.10 Communication Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.3.10.1 BACnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.3.10.2 Metasys N2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.3.10.3 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4.3.10.4 BACnet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.3.11 Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.3.12 Brightness/Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.3.13 Save to Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.3.14 Load from Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4 Test Selection Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4.1 DI Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4.2 DO Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4.3 AI Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4.4 AO Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4.5 LED Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4.6 Key Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.4.7 Disp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4.4.8 Comm Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4.5 Default Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4.6 Chiller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4.6.1 Enbl/Disbl Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4.6.2 Chiller's Run Tmr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
4.6.3 Isolation Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
4.7 Bypass Valve Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4.7.1 Bypass Valve Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4.7.2 Bypass Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4.7.3 Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
SECTION 5 - OPERATION
5.1 Status Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1.1 Technologic Pump Controller Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1.2 Pump Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1.3 Pump Speed Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1.4 Chiller Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1.5 Chiller Data Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1.6 Active Values Data Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1.7 Bypass Valve Signal Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1.8 Manual Speed Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5.1.9 Active Values Seq Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.1.10 Bypass Valve Position Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.1.11 Sys. Temp Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.1.12 Isolation Valve Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5
INDEX (continued)
5.2 Bypass Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.2.1 Manual Bypass Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.2.2 Auto Bypass Valve Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.3 Manual Bypass Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.4 Hand Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.5 Hand Bypass Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.6 Setpoint Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.7 Process Variable Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.8 Request to Stage/Destage Chillers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.9 Alternation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
5.10 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
SECTION 6 - MAINTENANCE
6.1 Technical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.2 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.3 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.4 Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.5 Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.6 CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.7 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.8 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.9 Instruments and their Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.9.1 AC/DC Voltmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.9.2 Ohmmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.9.3 Milliamp Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.9.4 Signal Generator (analyzer) - recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6.10 Field Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.11 Program Updating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.12 Controller Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.13 Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.13.1 Alarm Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.13.2 Pump Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.13.2.1 Pump Run Time Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.13.2.2 Pump On/Off Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6.13.3 Data Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.13.3.1 PV Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.13.3.2 KWH Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.13.3.3 Flow Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.13.4 Operation Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.13.4.1 System On/Off Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.13.4.2 Op Mode Changes Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.13.4.3 Alternations Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.13.4.4 System Reset Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.13.4.5 Control Logger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.13.5 Power Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.13.6 Service Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.13.6.1 Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.13.6.2 Operating Hours Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.14 Maintenance (Physical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.14.1 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6.14.2 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
APPENDIX A System Check List – Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
APPENDIX B System Check List – Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
APPENDIX C Valid I/O Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
APPENDIX D BACnet MS/TP Protocol Implementation Conformance Statement . . . . . . . . . . . . . . . . .38
APPENDIX E BACnet IP Protocol Implementation Conformance Statement . . . . . . . . . . . . . . . . . . . . .39
APPENDIX F BACnet Communications Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-42
APPENDIX G LonWorks Communications Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43-46
APPENDIX H Metasys N2 Communications Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47-49
APPENDIX I Modbus Communications Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50-52
APPENDIX J Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53-54
6
NOTE: The information contained in this manual is intended to assist operating personnel by providing information on the char-
acteristics of the purchased equipment.
It does not relieve the user of the responsibility to adhere to local codes and ordinances and the use of accepted practices in
the installation, operation and maintenance of this equipment.
Further information pertaining to the installation, operation, and maintenance of your Technologic 5500 series pump controller
can be found in the I.O.M.s for the associated equipment provided see Section 5, Maintenance, for a list of relevant manuals.
Glossary of Terms
AFD
Adjustable Frequency Drive; converts a constant power input
into a variable power output for the motor; a device for controlling motor speed
Alternation
Process of determining which pump will serve as lead pump
and which pump will serve as lag pump
Bypass
Controller bypasses the AFD, pumps stop running in variable
speed mode and run at constant speed (50 Hz / 60 Hz)
Bypass Valve
Modulating valve that controls the minimum flow required by
chillers
Destage
To turn off a lag pump
EOC
End of Curve; point at which a pump is staged or destaged
I.O.M.
Installation Operation Manual
Isolation Valve
Two way control valve that isolates flow from standby chillers
Lag pump
Standby pump that activates only when lead pump alone
cannot efficiently provide sufficient pressure or flow rate
Lead pump
Duty pump which runs continuously until a standby pump is
required
LED
Light emitting diode, located on OIP and controller
OIP
Operator Interface Panel
O.L.
Overload: device to protect a motor from overheating
PID
Proportional Integral Derivative; 3 variables required for error
control
Process Variable
Signal generated by a sensor that is set up to control the
system
Proof timer
Minimum time period before controller acknowledges an
input; time period for which a signal must be stable before it
is accepted by the controller as a sustained and valid signal
RTC
Real time clock
RTD
Resistive temperature device used to supply temperature
signals to the PLC
Stage
To start a lag pump
7
1.1
Purpose of Manual
This manual is furnished to acquaint you with some
of the practical ways to install, operate, and maintain
this unit. Read it carefully before doing any work on
your unit and keep it handy for future reference.
Equipment cannot operate well without proper care.
To keep this unit at top efficiency, follow the recommended installation and servicing procedures outlined in this manual.
1.2
Safety
1.2.1 Safety Alert Symbol
SAFETY INSTRUCTION
This safely alert symbol will be used in this manual
and on the unit safety instruction to draw attention to
safety related instructions. When used the safety alert
symbol means
ATTENTION BECOME ALERT!
YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THIS INSTRUCTION MAY RESULT IN A
SAFETY HAZARD.
1.2.2 Safety Instruction Decal
Your Technologic 5500 Series Variable Primary Pump
and Valve Controller should have a safety instruction
decal (part # S11550). If the decal is missing or
illegible contact your local B&G representative for a
replacement.
1.2.3
Motor Safety
Each motor must have a properly sized starter with
properly sized overload block to provide overload
and undervoltage protection. Ground fault protection
should be sized properly. Refer to local electrical
codes for sizing and selection. Refer to the motor
manufacturer's I.O.M. (Installation Operation Manual)
for specific installation information. Even when the
motor is stopped, it should be considered "alive" as
long as its controller is energized.
The use of motor disconnect switches is acceptable.
Consult the factory for proper interlocking with
adjustable frequency drives, AFD's. See section 1.9.
1.2.4
Motor Control Equipment Safety
Motor control equipment and electronic controls are
connected to hazardous line voltages. When servicing electronic controls, there will be exposed components at or above line potential. Extreme care should
be taken to protect against shock. Stand on an insulating pad and make it a habit to use only one hand
when checking components. Always use accurate
test meters when checking electrical components.
Always work with another person in case of an emergency. Disconnect power when performing maintenance. Be sure equipment is properly grounded.
Wear safety glasses whenever working on electronic
control or rotating equipment.
1.3
Storage
For long periods of storage, the unit should be cov-
ered to prevent corrosion and contamination from
dirt. It should be STORED in a clean, dry location
between -20 and +60ºC. The relative humidity
should not exceed 85%. The unit should be checked
periodically to ensure that no condensation has
formed. After storage, again check that it is dry
before applying power.
NOTE: EXTENDED STORAGE OF AFDs MAY
REQUIRE SPECIAL ATTENTION PRIOR TO STARTUP. SEE MANUFACTURER'S I.O.M. FOR DETAILS.
1.4
Handling
Care should be taken to prevent damage due to
dropping or jolting when moving the Technologic Variable Primary Pump and Valve Controller. Transportation damage should be brought to the carrier's attention immediately upon receipt.
1.5
Temperature and Ventilation
All electrical equipment is susceptible to failure if
operated in ambient temperatures outside of its rating. The operating temperature range for this unit is
0 to 40°C. The relative humidity should not exceed
95% non-condensing. The unit should not be operated outside these extremes.
1.6
Input Voltage
The Technologic Variable Primary Pump and Valve
Controller was factory set to operate on the voltage
shown on the nameplate. Check the AFD nameplate
for the proper input and output voltages before wiring
the AFD.
The voltage tolerance is +10/-5% and phase to
phase voltage must not have an imbalance greater
than 5 VAC.
Section 1 - General
DANGER: Troubleshooting live control panels exposes
personnel to hazardous voltages. Only a qualified elec-
trician may do electrical troubleshooting.
FAILURE TO FOL-
LOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS
PERSONAL INJURY, DEATH, AND/OR PROPERTY
DAMAGE.
WARNING: Motor can start automatically. Keep
hands away from output shaft until motor is completely stopped and input power is removed from the motor
control panel. Lockout main power switch while working
near the motor shaft.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE.
WARNING: Prevent electrical shocks. Disconnect
the power supply before beginning installation.
FAIL-
URE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.
8
1.7
Ground Connections
A grounding terminal is provided for a dedicated
ground wire connection. All provisions of the
National Electrical Code and local codes must be
followed.
1.8
Power Wiring
Power wire types and sizes must be selected based
upon conformance with the National Electrical Code
and all local codes and restrictions. In addition, only
copper (Cu) wire rated for 75°C (minimum) may be
used for the power connections. Refer to the input
current as listed on the nameplate on the enclosure
door when sizing wire.
1.9
Output/Motor Disconnect
It is necessary that any device that can disconnect
the motor from the output of the AFD be interlocked
to the emergency shutdown circuits of the AFD. This
will provide an orderly shutdown if the disconnecting
device is open circuited while the AFD is in operation.
Failure to provide this interlock may result in damaged components due to improper installation.
1.10
Analog Signal Wiring
Shielded cable (#22 AWG, Belden type 8762, Alpha
#2411, or equal) should be installed for all D.C. control wiring. The shield must be terminated in the
Technologic Variable Primary Pump and Valve
Controller panel.
Do not connect the shield at the
other end of the cable! Insulate the shield so that
no electrical connection is made at the other end
of the cable.
A twisted pair of #22 AWG conductors
(Belden 8442 or equal) can be used in place of
shielded cable. The cable length must be limited to
5,000 feet for #22 AWG wire.
1.11 Field Connection Diagrams
Refer to the pump I.O.M. for specific details unique to
the pump.
Refer to the flow sensor/transmitter I.O.M. for specific
details unique to the flow sensor/transmitter.
The Wiring Diagram(s), Dimensional Drawings and
Field Connection Diagram should be reviewed prior
to unit installation and operation.
1.12
Sensor and Control Wiring
The following sections are based on the installation of
standard Technologic 5500 product. Because customized software and hardware is available, the
installing contractor should base all wiring connections on the wiring diagrams that accompany each
controller. These sections are meant to complement,
not replace, those wiring diagrams.
1.12.1
DP Switches
Differential pressure switches sense the increase in
pressure between the pump suction and discharge
gauge taps. DP switches are used to determine
whether a pump is running. Each switch should be
wired from the normally closed contact.
1.12.2
AFDs
To monitor if an adjustable frequency drive is running,
it is necessary to wire from each AFD's normally
open "run" or "on" contact.
For the Technologic Variable Primary Pump and
Valve Controller to start and stop each AFD, it is necessary to wire to the remote start terminals in each
AFD.
Additional wiring to each of the adjustable frequency
drives may be required with certain types of controller programs. Refer to the wiring diagram for all
connection points.
With certain bypass and control methods, it is necessary to disable an adjustable frequency drive from
running. This is accomplished by wiring from the
Technologic 5500 terminals to each AFD's interlock
terminals. Should this wiring be required, any
jumpers which may be found on the AFD's interlock
terminals should be removed.
1.12.3
Analog Inputs
The Technologic 5500 control family has the capa-
bility to accept many analog inputs. Typically, all
analog inputs must be 4-20mA and powered by the
24VDC power supply in the Technologic 5500. All
shields must be grounded, only in the Technologic
5500, to prevent ground loops and improper signals.
To monitor system zones, it is not necessary for all
analog inputs to be used. It is necessary, however,
that all zone transmitters be connected consecutively
starting with zone 1. Optional transmitters (i.e., other
than zones) may be supplied.
CAUTION: Metal filings can create electrical short
circuits. Do not drill, saw, file or perform any operation on the AFD conduit entry plate while attached to the
AFD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN PROPERTY DAMAGE AND/OR
MODERATE PERSONAL INJURY.
WARNING: Conduit grounds are not adequate. A
separate ground wire must be attached to the ground
lug provided in the enclosure to avoid potential safety hazards.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS PERSONAL INJURY,
DEATH, AND/OR PROPERTY DAMAGE.
WARNING: Prevent electrical shocks. Disconnect
the power supply before beginning installation.
FAIL-
URE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.
9
1.12.4
Analog Inputs with External Power
The following steps describe the general procedure
for rewiring an analog input sensor when the sensor's
power source is not the Technologic 5500 controller.
1) Turn off all power to the Technologic 5500 controller.
2) Refer to the appropriate controller wiring diagram
that was shipped with unit. Locate the analog
input sensors on the wiring diagram that will be
rewired. They are labeled AI X.
3) Remove the 24 VDC positive (+) wire from TB 40
for the respective analog input sensor connection.
This wire needs to be removed completely or terminated if used as a jumper. This will prevent any
accidental contact with a negative (-) voltage
source (i.e. control panel) and avoid becoming a
short circuit. Care should be taken to ensure that
24 VDC positive (+) voltage is still provided to any
remaining sensors that will be powered by the
Technologic 5500 controller.
4) Remove the 24 VDC negative (-) wire from TB 41
for the respective analog input sensor connection.
This wire needs to be removed completely or terminated if used as a jumper. This will prevent any
accidental contact with a positive (+) voltage
source and avoid becoming a short circuit. Care
should be taken to ensure that 24 VDC (-) negative
voltage is still provided to any remaining sensors
that will still be powered by the Technologic 5500
controller.
5) Terminate the negative (-) wire of the sensor to TB
41 of the respective analog input sensor connection. Terminate the positive (+) wire of the sensor
to the terminal block which is connected to the
positive (+) terminal shown on the Analog input
card.
NOTE: Be certain that the power supplied to other
terminal blocks has not been interrupted! The wires
that were removed in the preceding steps may have
been used as jumpers.
1.12.5 Drive Speed Signals
Drive speed (follower) signals must be wired from the
Technologic 5500 Controller to each of the adjustable
frequency drives. The AFDs must be configured to
accept a 0-10 VDC speed signal with the minimum
speed set for 30% (0 VDC) and maximum speed set
for 100% (10 VDC). All shields must be grounded,
only in the Technologic 5500, to prevent ground
loops and improper signals.
1.12.6
Valve
The Valve must be configured to accept a 4 - 20mA
signal with the closed position set for 4 mA and the
open position set for 20 mA. All shields must be
grounded, only in the Technologic 5500, to prevent
ground loops and improper signals.
1.12.7
Hardwire Communications
Hardwire communications refers to the capability of
the Technologic 5500 Controller to communicate with
an energy management system. Standard communication features such as remote start/stop and remote
alarm indications are listed below.
1.12.7.1
Remote Start/Stop
Install a switch as indicated on the wiring diagram.
With the LOCAL-REMOTE-OFF switch in the
REMOTE position, this contact closure will provide
the start signal.
1.12.7.2
Remote Alarm Indication
A digital output rated 8 amps at 115V is supplied.
This output closes to indicate an alarm condition
exists.
1.12.8
User Configurable I/O
The Technologic 5500 Controller comes equipped
with the capability to define the operation of any
unused input or output signal. Refer to Section 4.3.9
for detailed information on the I/O Setup Menu.
WARNING: Prevent electrical shocks. Disconnect
the power supply before beginning installation.
FAIL-
URE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.
Section 2 - Installation and Startup
2.1 Location
Install the pumping unit appropriately for ease of
inspection, maintenance and service. Observe local
electrical codes concerning control panel spacing.
2.2
Installation of Skid Mounted Systems with
Factory Supplied Pumps
This unit is built to give you years of service if it is
installed properly with a suitable foundation.
2.2.1
Foundation
A base of concrete weighing 2-1/2 times the weight
of the unit is recommended. Check the shipping
ticket for unit weight. Tie the concrete pad in with
the finished floor. Use foundation bolts and larger
pipe sleeves to give room for final bolt location.
Place the unit on its concrete foundation, supporting
it with steel wedges or shims totaling 1" in thickness.
These wedges or shims should be put on both sides
of each anchor-bolt to provide a means of leveling
the base.
DANGER: Heavy load, may drop if not lifted properly.
Do not lift the entire unit by the motor eyebolts. Lift
the unit with slings placed under the unit base rails.
FAIL-
URE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.
10
2.2.2
Grout
After the frame has been leveled and securely bolted
to the pad, a good grade of grout should be installed
beneath the base. A suggested mixture for grout is:
one part Portland Cement and two or three parts
plain, sharp sand mixed with water until it will pour
easily. Commercial grout mixtures with suspended
iron particles are available. Wet the concrete base
before pouring grout. To hold wedges or shims in
place, allow the grout to flow around them and
beneath the entire length of the base flange.
2.2.3
Closed System Safety Measures
Important:
Do not install and operate the Bell &
Gossett Technologic 5500 Variable Primary pump
and valve controller in a closed system unless the
system is constructed with properly sized safety and
control devices. Such devices include the use of
properly sized and located pressure relief valves,
compression tanks, pressure controls, temperature
controls and flow controls as appropriate. If the system does not include these devices, consult the
responsible engineer or architect before making
pumps operational.
2.2.4 Eccentric Increasers
Eccentric increasers can be used in the suction lines
when increasing the pipe size, with straight sides of
the increaser on top to eliminate air pockets.
2.2.5
Pipe Support
Be sure to eliminate any pipe strain on the unit.
Support the suction and discharge pipes independently by use of pipe hangers near the unit. Line up
the vertical and horizontal piping so that the bolt
holes of the flanges match. DO NOT ATTEMPT TO
SPRING THE SUCTION OR DISCHARGE LINES
INTO POSITION. As a rule, ordinary wire or band
hangers are not adequate to maintain alignment. It is
very important to provide a strong, rigid support for
the suction line. A saddle hanger is recommended.
2.2.6
Expansion and Vibration Absorbtion
For critical installations, equipment for absorbing
expansion and vibration should be installed in the
inlet and outlet connections of the unit.
2.2.7
Lubrication
Before starting, all pumps and motors should be
checked for proper lubrication.
2.3
Putting the Unit into Service
2.3.1 Pump Rotation, 3 Phase Motors Only
It will be necessary to check for proper rotation for all
pumps in both variable speed and bypass. Run each
pump in AUTO and then in BYPASS, if so equipped,
and note the rotation in each.
If both rotations (AFD and bypass) are wrong, exchange the wiring on two motor phases. If the rotation is incorrect in the AFD mode, but it is correct in
the bypass mode, exchange the wiring on two of the
AFD output phases.
If the rotation is correct in the AFD mode, but it is
incorrect in the bypass mode, exchange the wiring on
two of the bypass input phases.
NOTE: Changing phase at AFD input does not change
output phasing.
2.3.2
Joint Check
While the unit may be hydro tested at the factory to
internal quality standards, there may be some joints
that are not pressure tested. Some joints may have
been loosened, to allow for draining of the system,
and not retightened. Thus, some joints may be loose
due to system drainage or shocks during the shipping process. All flanged joints are to be checked for
tightness and proper torque of the flange bolts prior
to filling the system with fluid.
DANGER: The heating of water and other fluids
causes volumetric expansion. The associated forces
may cause failure of system components and releases of
high temperature fluids. This will be prevented by installing
properly sized and located pressure relief valves and compression tanks.
FAILURE TO FOLLOW THESE INSTRUC-
TIONS CAN RESULT IN SERIOUS PROPERTY DAMAGE
AND SERIOUS PERSONAL INJURY OR DEATH.
CAUTION: Seal Damage may occur. Do not run
pumps dry. Fill and vent the pump volute prior to
operation.
FAILURE TO FOLLOW THESE INSTRUC-
TIONS COULD RESULT IN PROPERTY DAMAGE
AND/OR MODERATE PERSONAL INJURY.
WARNING: Rotating shafts can catch loose clothing.
Do not operate the pump without all guards in place.
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.
WARNING: Failure to check all joints for tightness
and all flange bolts for proper torque could result in
leaks and/or flooding.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE.
DANGER: High voltage 3 phase power can kill. Dis-
connect and lockout power prior to servicing unit.
FAILURE TO FOLLOW THESE INSTRUCTIONS WILL
RESULT IN SERIOUS PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.
11
3.1
Power-up
Put LOCAL-REMOTE-OFF (LRO) switch in the
LOCAL position. Put the optional AUTO-OFF-HAND
switch in the AUTO position.
Turn main disconnect on.
3.2
Technologic Pump Controller Screen
Upon powering up the controller, the display will light
and show the Technologic Variable Primary Pump
and Valve Controller default screen shown below:
Technologic Pump
Controller
MM/DD/YY HH:MM:SS A/P
Normal Manual
The current date and time will be displayed on the
third line.
3.3
Key Functionality
The names of the keys on the Operator Interface
Panel (OIP) are shown as CAPITAL LETTERS in this
manual. Table 1 shows the functionality of the keys
on the OIP.
3.4 LEDs
The START-STOP LED will be flashing. If the START-
STOP LED is not illuminated as described above,
press the START-STOP button once to light the LED.
The Auto-Manual LED should be green for auto operation. The display should also indicate MANUAL in
the lower right hand corner. If not, press the AUTOHAND key to enter the operation mode menu, press
the SET POINT/2 key, then the ENTER key to select
manual operation.
The PREV. SCREEN and NEXT SCREEN LEDs flash
when the keys can be used to navigate to neighboring screens.
The HELP LED flashes when HELP can be pressed to
obtain information.
Section 3 - Operator Interface
Key Name Functionality
Start/Stop Starts and Stops System
Reset Resets System
Auto/Manual Brings up the Operation Mode screen shown in section 5.5
Pump 1-6 On/Off Turns the corresponding Pump on or off
PREV. SCREEN navigates to neighboring screens if its green led is flashing
NEXT SCREEN navigates to neighboring screens if its green led is flashing
HELP gives details on alarm conditions (see section 5.11) / if used in conjunction with a function key it
will give a detailed explanation of the function key application
PROCESS VARIABLE/1 Brings up the Process Variable screen, shown in section 5.9, or used as a numeric key
SET POINT/2 Brings up the Set Point screen, shown in section 5.8, or used as a numeric key
SETUP/3 Brings up the Setup screen, shown in section 4, or used as a numeric key
ALTERNATION/4 Brings up the Alternation screen, shown in section 5.10, or used as a numeric key
F1/LOG/5 Brings up the Log Menu, shown in section 6.13, or used as a numeric key
F2/6 Used as a numeric key or an up arrow for manual control of pumps or bypass valve
YES/7 Used as a numeric key or YES
F3/INFO/8 Shows controller information screen, shown in section 6.12, or used as a numeric key
F4/9 Used as a numeric key or a down arrow for manual control of pumps or bypass valve
NO/0 Used as a numeric key or NO
ENTER Used to confirm entries and to advance to the next item if there are multiple entries
CLEAR Used to clear entries and to exit some screens
Table 1: Key Functionality
WARNING: Electrical shock hazard. Inspect all elec-
trical connections prior to powering the unit. Wiring
connections must be made by a qualified electrician in
accordance with all applicable codes, ordinances, and
good practices.
FAILURE TO FOLLOW THESE INSTRUC-
TIONS COULD RESULT IN SERIOUS PERSONAL
INJURY, DEATH, AND/OR PROPERTY DAMAGE.
WARNING: Electrical shock hazard. Multiple power
sources. The off position of the LOCAL-REMOTEOFF switch does not disconnect all of the power sources in
the technologic panel. All power sources must be disconnected prior to entering the control panel.
FAILURE TO
FOLLOW THESE INSTRUCTIONS COULD RESULT IN
SERIOUS PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE.
From the Technologic Pump Controller screen,
shown in section 3.2, press the SETUP/3 key to get
to the Setup Selection Menu shown below.
Setup Selection: 0
1 = Sensors 4 = Test
2 = Pumps 5 = Default
3 = System 0 = Exit
Press the NEXT SCREEN key to view the neighboring
page, which is shown below. Press PREV. SCREEN
to return to the screen shown above.
Setup Selection: 0
6 = Chillers
7 = Bypass Valve
0 = Exit
Press the numeric key that corresponds to the
desired Setup Menu and then press ENTER.
4.1
Sensors
From the Setup Selection Menu, shown in section 4,
press PROCESS VARIABLE/1 and ENTER, to get to
the Sensors screens.
4.1.1
Sensor Number
The first of the Sensors screens is the Sensor Number
screen. The display will show:
Sensor No: #
Press the numeric key(s) for the sensor you wish to
setup. The sensor number is limited to the maximum
number of sensors allowed, typically 16. Press the
ENTER key to proceed.
4.1.2 Edit/Copy
After entering the sensor number, the display will show:
Sensor No: #
1 - Edit 2 - Copy : #
0 - Exit
Press PROCESS VARIABLE/1 and then the ENTER
key to edit the sensor setup. See section 4.1.3.
Press SET POINT/2 and then the ENTER key to copy
from an existing sensor. See section 4.1.13.
4.1.3
Sensor Edit
If 1-Edit was selected in section 4.1.2, the display will
show:
Sensor No ## (Type)
Span = 0 Zero = 0
*PV:Y/N *Set Point No: #
*Override:Y/N Ok ? (Y/N)
*PV, Set Point No, and Override will only appear if
the sensor was previously set up to be a process
variable.
Press YES/7 and then ENTER to accept these values,
and proceed to section 4.1.4. Press NO/0 and
ENTER to modify these values, and skip to section
4.1.5.
4.1.4
Do Another
If YES/7 was selected in the Sensor Edit Menu,
shown in section 4.1.3, the display will show:
DO ANOTHER ? (Y/N)
Press YES/7 and then ENTER to set up another sen-
sor, or press NO/0 and ENTER to return to the Setup
Selection Menu shown in section 4.
4.1.5
Sensor Type
If NO/0 was selected in the Sensor Edit Menu, shown
in section 4.1.3, the following is displayed:
No: ## Sensor Type: #
1 = DP, 2 = PR, 3 = Flow
4=KW, 5 = Temp, 6 = DT
7 = SyDp, 8 = SyKW, 0 = None
To view the neighboring screen, Press the NEXT
SCREEN key. The following will be displayed:
No: ## Sensor Type: #
9 = Chi Flow, 10 = Chi DP
11=S Temp, 12 = R Temp
13 = Bep V Fb, 0 = None
Table 2, shown on next page, gives a description and
the units of each sensor type.
Enter the numeric key followed by ENTER for the
type of sensor you are setting up. The abbreviation
for the sensor type will appear in the upper right corner of the display in the following screens.
*If the sensor type is Chi Flow or Chi DP, then see
section 4.1.14.
4.1.6
Sensor Span
The display will now show the selected sensor type
and prompt the user for the sensor span as shown
below.
Sensor No ## (Type)
Span = #####
Obtain the span of the sensor from the nameplate on
the sensor. Enter the span by pressing the appropriate numeric keys followed by the ENTER key.
4.1.7 Sensor Zero
The display will now prompt the user for the zero of
the sensor as follows:
Sensor No ## (Type)
Span = ##### Zero = #####
12
Section 4 - Setup Selection Menu
13
Typically the variable value is zero at 4mA for many
sensors. An exception would be for a temperature
sensor. Enter the desired zero value by pressing the
appropriate numeric keys followed by the ENTER
key.
4.1.8
Sensor PV
The display will now show the following:
Sensor No ## (Type)
Span = ##### Zero = #####
PV: ? (Y/N)
Press the YES/7 key if the selected sensor will con-
trol the system by supplying a process variable feedback signal. Typical process variable signals are
supplied by one of the following: Pressure, Differential Pressure, Temperature, or Differential Temperature sensors. Continue to section 4.1.9
Press the NO/0 key for all sensors that supply optional signals. Typical optional signals are supplied by
any of the following: System Differential Pressure,
System Differential Temperature, Flow, and KW
Sensors. If NO/0 was selected, skip to section 4.1.12.
4.1.9
Sensor Set Point
If YES was selected in section 4.1.8, the display will
now prompt the user for a Set Point NO as shown
below.
Sensor No ## (Type)
Span = ##### Zero = #####
PV: Y Set Point No: ##
Enter a setpoint number by using the numeric key-
pad. See section 5.8 for more information on how to
modify setpoints.
4.1.10
Sensor Override
The display will now show:
Sensor No ## (Type)
Span = # Zero = #
PV: Y/N Set Point No: ##
Override: Y/N
The controller is capable of accepting sensor input
either through a 4-20mA analog input or through the
RS-485 communication port. The communication
port must be set up properly and connected to an
external building automation system.
Press the YES/7 key to receive the sensor signals via
the RS-485 port. Press the ENTER key.
Press the NO/0 key to receive the sensor signals via
the analog input card. Press the ENTER key
4.1.11
Sensor Setup Exit
The display will now show:
Sensor No ## (Type)
Span = # Zero = #
PV: Y/N Set Point No: ##
Override: Y/N Ok? (Y/N)
If correct, record your sensor setup information on
the wiring diagram that was included with the unit.
Press YES/7 and then ENTER to accept all of the
values shown and return to section 4.1.4.
Press NO/0 and ENTER to return to section 4.1.5 and
modify the sensor.
Selection Description Units
1=DP Differential Pressure PSID
2=PR Pressure PSI
3=Flow Flow Rate GPM
4=KW Power, from each AFD, totalized in controller. KW
5=Temp Temperature °F
6=Delta T Differential Temperature °F
7=SysDP System Differential Pressure PSID
8=SysKW System Power, from KW transmitter at single point power connection KW
*9=Chi Flow Chiller Flow GPM
*10=Chi DP Chiller Differential Pressure PSID
11=S Temp System Temperature °F
12=R Temp Return Temperature °F
13=BYP V FB Bypass Valve Feedback %
0=None Non-standard transmitter N/A
Table 2: Sensor Types
14
4.1.12
Sensor Setup Exit (not PV)
If NO/0 was selected in section 4.1.8 (the sensor
does not provide a PV), the display will show:
Sensor No ## (Type)
Span= # Zero= #
Ok? (Y/N)
If correct, record your sensor setup information on
the wiring diagram that was included with the unit.
Press YES/7 and then ENTER to accept all of the
values shown and return to section 4.1.4.
Press NO/0 and ENTER to return to section 4.1.5 and
modify the sensor.
4.1.13
Copy Sensor
If 2-Copy was selected in section 4.1.2, the display
will show:
Copy to Sensor No: #
From Sensor No: #
Copy? (Y/N)
Exit? (Y/N)
The Copy to Sensor No refers to the sensor number
for which the setup is being performed. The
From
Sensor No
refers to the sensor from which the infor-
mation will be copied.
Select NO/0 and ENTER, in the
Exit field, to modify
the variables. In the
From Sensor No field, enter the
numeric value of the sensor from which you want to
copy. In the
Copy field, press YES/7 and ENTER to
confirm copying. In the Exit field, press YES/7 and
ENTER to exit. Proceed with section 4.1.11 if the
sensor will provide a PV, and proceed to section
4.1.12 if the sensor will not provide a PV.
4.1.14 Chiller Sensor Span
If 9 = Chi Flow or 10 = Chi DP was selected for the
sensor type in section 4.1.5, then the display will
show:
Sensor No ## (Type)
Span = #####
The span is the sensor value that corresponds to a
20mA signal. Obtain the span of the sensor from the
nameplate on the sensor. Enter the span by pressing
the appropriate numeric keys followed by the ENTER
key.
4.1.15
Chiller Sensor Zero
The display will show:
Sensor No ## (Type)
Span = ##### Zero = #####
The zero is the sensor value that corresponds to a
4mA signal. Typically the variable value is zero at
4mA for many sensors. An exception would be for a
temperature sensor. Enter the desired zero value by
pressing the appropriate numeric keys followed by
the ENTER key.
4.1.16
Chiller Number
The display will show:
Enter the Chiller
No ##
OK ? (Y/N)
Press NO/0 and ENTER to edit the chiller number.
Press the numeric key and ENTER for the chiller you
wish to set up. The chiller number is limited to the
maximum number of chillers allowed, typically 9.
Press YES/7 and ENTER keys to proceed with the set
up.
4.1.17
Chiller Sensor Exit
The display will now show:
Sensor No ## (Type)
Span = ##### Zero = #####
Chill No. #
Ok ? (Y/N)
If correct, record your chiller setup information on the
wiring diagram that was included with the unit. Press
YES/7 and ENTER to accept the values and return to
section 4.1.4.
Press NO/0 and ENTER to return to section 4.1.5 to
modify the sensor.
4.2
Pump Setup Menu
From the Setup Selection Menu, shown in section 4,
Press SETPOINT/2 and ENTER to get to the Pump
Setup Menu shown below. Record your pump setup
information on the wiring diagram that was included
with the unit.
Selection: # 0 = Exit
1 = Enable/Disable
2 = Pump Off Delay
3 = Lag Pump Run Timer
To view the neighboring screen, press the NEXT
SCREEN key. The following will be displayed:
Selection: # 0 = Exit
4 = Hi Load Transfer
5 = Lo Load Transfer
Push the desired numeric key and ENTER to proceed.
4.2.1
Enable/Disable
From the Pump Setup Menu, shown in section 4.2,
Press PROCESS VARIABLE/1 and ENTER to get to
the Enable/Disable screen shown below.
# PUMPS = #
P1: * P2: * P3: *
P4: * P5: * P6: *
OK ? (Y/N)
*The pump status will be displayed for each defined
pump. Table 3, on the next page, shows the possible
pump states.
Table 4: Pump Off Delay Variables
15
State Description
N/A pump not available as defined by setup
Rdy pump available, not running
On pump is running
Off pump disabled, will not be allowed to start
Table 3: Pump States
Press YES/7 and ENTER to accept pump configura-
tion and return to setup selection screen.
Press NO/0 and ENTER to setup any pumps.
4.2.2
Number of Pumps
If NO was selected in section 4.2.1, the following
displayed:
Total # Pumps = #
Press the numeric key for the total number of pump
(1 to 6 pumps). Press ENTER to continue.
4.2.3
Edit Pump
The display will now show the following:
Edit Pump ? (Y/N)
Press YES/7 and ENTER to set up any pumps. Press
the NO/0 and ENTER keys to return to the Pump
Setup Menu shown in section 4.2.
4.2.4 Edit Pump Number
The display will now show the following:
Edit Pump # #
Press the numeric key(s) for the pump you wish to
setup. The pump number is limited to the maximum
numbers of pumps. Press the ENTER key to proceed
with the setup.
4.2.5
Enable/Disable Pump
The display will now show the following:
Pump # #
Enable/Disable: #
1 = Enable 0 = Disable
Press PROCESS VARIABLE/1 and ENTER to enable
the pump. Press NO/0 to disable a pump.
4.2.6
Do Another
The screen will now display:
Do Another ? (Y/N)
Press YES/7 and ENTER to setup another pump.
Return to section 4.2.4 and repeat for all remaining
pumps.
Press NO/0 and ENTER to return to the Pump Setup
Menu, shown in section 4.2.
4.2.7
Pump Off Delay
From the Pump Setup Menu, shown in section 4.2,
press SET POINT/2 and ENTER to edit the pump off
time delay. The display will show:
Pump Off Time Delay
# Min.
Exit ? (Y/N)
Press NO/0 and ENTER to edit the value. Press
YES/7 and ENTER to return to the Pump Setup Menu
shown in section 4.2. See Table 4 for a description of
the Pump Off Time Delay. Note: This time delay only
applies to dedicated pump to chiller systems.
4.2.8
Lag Pump Run Timer
From section 4.2, press SETUP/3 and ENTER to edit
the lag pump run timer. The display will show:
Lag Pump Full Speed
Minimum run time
# Sec.
Exit ? (Y/N)
Press NO/0 and ENTER to edit the value. Press YES/7
and ENTER to return to section 4.2. See Table 5 for a
description of the variable. Note: This variable only
applies to dedicated pump to chiller systems.
Variable Unit Description Default Value Range Field Value
Pump off min The delay prior to turning a pump off after losing the 1 0-99
time delay chiller start signal.
Table 5: Lag Pump Run Timer Variable
Variable Unit Description Default Value Range Field Value
Lag pump s The amount of time a pump will run at full speed when 0 0-999
full speed an additional chiller is turned on. 0 disables this function.
min run time
DANGER: High voltage 3 phase power can kill.
Pumps can start automatically. Disconnect and lock-
out power prior to servicing pumps.
FAILURE TO FOL-
LOW THESE INSTRUCTIONS WILL RESULT IN SERIOUS
PERSONAL INJURY, DEATH, AND/OR PROPERTY
DAMAGE.
16
4.2.9 Low Load Transfer
From section 4.2, press 4 and ENTER to get to the
Low Load Transfer screen shown below.
Low Load Transfer
Point ### % Speed
Enable?
Exit (Y/N)
See Table 6 for a description of the Low Load Trans-
fer variables.
4.2.10
High Load Transfer
From section 4.2, press 5 and ENTER to get to the
High Load Transfer screen shown below.
High Load Transfer
Point ### % Speed
Enable?
Exit (Y/N)
See Table 7 for a description of the HIgh Load Trans-
fer variables.
4.3
System Setup Menu
From the Setup Selection Menu, shown in section 4,
press the SETUP/3 key and ENTER to get to the
System Setup Menu shown below.
Selection: # 0 = Exit
1 = Stage/De-stage
2 = PID
3 - Alarms
Press NEXT SCREEN key or PREV. SCREEN to view
the neighboring pages in the System Setup Menu.
There are five screens in this menu. The remaining
screens are shown below.
Selection: # 0 = Exit
4 = Alternation
5 = Bypass
6 = AFD
Selection: # 0 = Exit
7 = Date/Time
8 = Password
9 = I/O Setup
Selection: # 0 = Exit
10 = Communication
11 = Special Functions
12 = Set Bright/Constr
Selection: # 0 = Exit
13 = Save to Flash
14 = Load from Flash
Use the appropriate numeric key to select the setup
menu desired, and press the ENTER key.
4.3.1
Stage/Destage Menu
From the System Setup Menu, shown in section 4.3,
press PROCESS VARIABLE/1 and ENTER to get to
the Stage/Destage Menu shown below.
Selection: #
1 = PV Stg 2 = PV Destg
3 = EOC Stg 4 = EOC Dest
0 = Exit
Press the appropriate numeric key and ENTER to
complete the setup, or press NO/0 to exit back to the
System Setup Menu, shown in section 4.3.
Note: No pump staging will occur on dedicated pump
to chiller systems.
4.3.1.1
PV Stage
From the Stage/Destage Menu, shown in section
4.3.1, press PROCESS VARIABLE/1 and ENTER to
get to the PV Stage screen shown below.
Stg Spd: ##%
Stg Proof Timer: ##s
Stab Timer: ##s
Ok ? (Y/N)
Table 6: Low Load Transfer Variables
Variable Unit Description Default Value Range Field Value
Low Load % Percentage of pump speed at which load will 0 0-100
Tranfer Point be transferred
Enable Select Y to enable or N to disable N Y/N
Variable Unit Description Default Value Range Field Value
High Load % Percentage of pump speed at which load will 0 0-100
Tranfer Point be transferred
Enable Select Y to enable or N to disable N Y/N
Table 7: High Load Transfer Variables
17
Press NO/0 and ENTER to edit the fields. To return
to the Stage/Destage Menu, shown in section 4.3.1,
press YES/7 and ENTER. See Table 8 below for a
description of the PV Stage variables.
4.3.1.2
PV Destage
From the Stage/Destage Menu, shown in section
4.3.1, press SET POINT/2 and ENTER to get to the
PV Destage screen shown below.
Destage: ##%
Destg Pr Timer: ##s
HD Spd: ##%
HD Pr Tm: ##s Ok ? (Y/N)
To edit the fields, press NO/0 and ENTER. To return
to the Stage/Destage Menu, shown in section 4.3.1,
press YES/7 and ENTER. See Table 9 below for a
description of the PV Destage variables.
4.3.1.3
EOC Stage
From the Stage/Destage Menu, shown in section
4.3.1, press SETUP/3 and ENTER to get to the EOC
Stage screen shown below.
Pump Max Flow: #
Stage Proof Tm: ##s
Flow Offset: #
Ok ? (Y/N)
To edit the fields, press NO/0 and ENTER. To return
to the Stage/Destage Menu, shown in section 4.3.1,
press YES/7 and ENTER. See Table 10 below for a
description of the EOC Stage variables.
Variable Unit Description Default Value Range Field Value
Destage % Percentage of the stabilized speed at which the lag pump 85 0-100
will stop
Destg s Proof timer prior to stopping lag pump 30 0-999
Pr Timer
HD Spd % Lowest speed at which parallel pumps will operate prior 50 0-100
to destaging the lag pump
HD Pr Tm s Proof timer prior to destaging the lag pump when 30 0-999
operating below the HD speed
Table 9: PV Destage Variables
Variable Unit Description Default Value Range Field Value
Pump GPM Maximum flow allowable prior to starting a lag pump 0 0-9999
Max Flow
Stg Proof s Proof timer prior to end of curve staging 30 0-999
Tm
Flow GPM Flow rate of constant speed pump supplying variable 0 0-999
offset speed pump; input only required on series pumping
applications. The flow rate of the constant speed pump is
deducted from the total system flow rate in order to pro-
vide end of curve protection for the variable speed pump
Table 10: PV EOC Stage Variables
Variable Unit Description Default Value Range Field Value
Stg Spd % Maximum speed at which the lead pump will operate 95 0-100
prior to starting a lag pump
Stg Proof s Proof timer prior to starting lag pump 30 0-999
Timer
Stab s Staging stabilization time, delay prior to calculating 60 0-999
Timer destage value
Table 8: PV Stage Variables
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