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S13654B
User Manual
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Bell & Gossett S13654B User Manual

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VARIABLE SPEED PUMPING SYSTEMS INSTRUCTION MANUAL
Technologic®5500 Series
Pump Controller
INSTRUCTION MANUAL
S13654B
Serial Communication Option
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
DESCRIPTION
Microprocessor based dedicated pump controller for pump-
ing systems. The communication card is an optional RS-485 module that is plugged into the analog input module.
This safety alert symbol will be used in this manual and on the
Technologic 5500 Safety Instruction decal to draw attention to safety related instructions. When used, the safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED! FAILURE TO FOLLOW THE INSTRUCTION MAY RESULT IN A SAFETY HAZARD!
SAFETY
INSTRUCTIONS
2
SECTION 1 - GENERAL Page
Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Additional Safety Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Communication Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Communication Setup Table & Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
SECTION 2 -
BACnet MSTP PIC statement for Powersav Pump controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
BACnet MSTP troubleshooting flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION 3 -
Johnson Controls N2 Points list for Powersav Pump controllers . . . . . . . . . . . . . . . . . . . . . . . . . .15-16
Johnson Controls N2 troubleshooting flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SECTION 4 -
Modbus Points list for Powersav Pump controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Modbus troubleshooting flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
SECTION 5 -
BACnet IP Points list for Powersav Pump controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-28
BACnet IP troubleshooting flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Drawing, Operator Interface and CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
NOTE:
The information contained in this manual is intended to assist operating personnel by providing
information on the characteristics of the purchased equipment.
It does not relieve the user of the responsibility to adhere to local codes and ordinances and the use of accepted practices in the installation, operation and maintenance of this equipment.
Further information pertaining to the installation, operation, and maintenance of your Technologic 5500 series pump controller can be found in the I.O.M.s for the associated equipment provided see Manual part number S13641, Section 5, Maintenance, for a list of relevant manuals.
Bell & Gossett’s Technologic 5500 is capable of communicating via other protocols. Consult your local Bell & Gossett Representative for further information.
Table of Contents
3
PURPOSE OF MANUAL
This manual is furnished to acquaint you with some of the
practical ways to install, operate, and maintain this unit. Read it carefully before doing any work on your unit and keep it handy for future reference.
Equipment cannot operate well without proper care. To keep this unit at top efficiency, follow the recommended installation and servicing procedures outlined in this manual.
SAFETY INSTRUCTION
This safely alert symbol will be used in this manual and on the
unit safety instruction to draw attention to safety related in­structions. When used the safety alert symbol means
ATTEN-
TION BECOME ALERT! YOUR SAFETY IS INVOLVED! FAIL­URE TO FOLLOW THIS INSTRUCTION MAY RESULT IN A SAFETY HAZARD.
Your Technologic Pump Controller should have a safety
instruction decal (part #S11550). If the decal is missing or illeg­ible contact your local B&G representative for a replacement.
ADDITIONAL SAFETY REQUIREMENTS
GROUND CONNECTIONS
A grounding terminal is provided for a dedicated ground wire
connection. All provisions of the National Electrical Code and local codes must be followed.
COMMUNICATION SIGNALS
Shielded cable (#22 AWG, Belden type 8762, Alpha #2411, or
equal) should be installed for all D.C. control wiring. The shield must be terminated in the Technologic Pump Controller panel. Do not connect the shield at the other end of the cable! Insulate the shield so that no electrical connection is made at the other end of the cable. A twisted pair of #22 AWG conduc­tors (Belden 8442, or equal) can be used in place of shielded cable. The cable length must be limited to 5,000 feet for #22 AWG wire.
Section 1 - General
WARNING: Conduit grounds are not adequate. A
separate ground wire must be attached to the ground lug provided in the enclosure to avoid potential safety haz­ards.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE.
DANGER: Troubleshooting live control panels exposes
personnel to hazardous voltages. Electrical trouble-
shooting must only be done by a qualified electrician.
FAIL-
URE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE.
WARNING: Prevent electrical shocks. Disconnect
the power supply before beginning installation.
FAIL-
URE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY, DEATH, AND/OR PROPERTY DAMAGE.
4
COMMUNICATION SETUP TABLE & TESTING
See the following table for all communication menu items.
COMMUNICATION MENU ITEMS
Field
Menu Item Variable Default Range Value
COM COMM. Setting, Select: # 1 1-3
Select the software protocol to drive the communications on the optional RS-485 port.
1 = BACnet, 2 = JC N2, 3 = MODBUS, 4 = BACnet IP 0 = EXIT
BACNET
BACnet MS/TP N/A N/A 9600, 8, 1, 1, N Slave
MAC Address: 0 SP Ovrd: (Y/N)
The first line confirms setup for the BACnet protocol. The second
line defines the 9600 bps baud rate, 8 bit data packets, 1 stop bit, 1 start bit and no parity. The third line requires user input. Obtain the node number from the manufacturer that supplied the device that will communicate with the Technologic Controller. Select "Y" for SP Ovrd to allow the external device to override the local setpoint data.
JCN2
Metasys N2 N/A N/A 9600, 8, 1, 1, N, VND
Node: # SP Ovrd: (Y/N)
The first line confirms setup for the Johnson Controls N2 protocol.
The second line defines the 9600 bps baud rate, 8 bit data packets, 1 stop bit, 1 start bit and no parity. The third line requires user input. Obtain the node number from the manufacturer that supplied the device that will communicate with the Technologic Controller. Select "Y" for SP Ovrd to allow the external device to override the local setpoint data.
MODBUS
Modbus N/A N/A 9600, 8, 1, 1, N RTU
Node: # SP Ovrd: (Y/N)
The first line confirms setup for Modbus protocol. The second line
defines the 9600 bps baud rate, 1 stop bit, 0 start bits, and no parity. The third line requires user input. Obtain the node number from the manufacturer that supplied the device that will communicate with the Technologic Controller. Note: you must cycle power after changing the node number to establish communication. Select "Y" for SP Ovrd to allow the external device to override the local setpoint data.
BACnet IP
IP address: N/A N/A
(First Screen)
###.###.###.###
Subnet: ###.###.###.###
The second line allows the user to change or confirm the settings for
the IP address. The fourth allows the user to change or confirm the settings for the Subnet address. Obtain the IP and Subnet addresses from the manufacturer that supplied the device that will communicate with the Technologic Controller. Use the numeric keypad to change the numbers and press ENTER key to advance through the series of three digit sets. Press the NEXT SCREEN key to advance to the second screen.
5
There may have been additional protocols added to the communication setup menu, contact your Bell & Gossett representative concerning additional protocols and setups.
See manual part number S13641 for detailed setup informa­tion concerning the other controller functions that are not related to serial communication.
TESTING INPUTS AND OUTPUTS
At the Setup Selection menu, press the ALTERNATION/4 and
ENTER keys.
The display will show:
TEST SELECTION: #
1 = DI 4 = AO 7 = DISP 2 = DO 5 = LED 8 = COMM 3 = AI 6 = KEY 0 = EXIT
When the controller is setup to communicate with the building
automation, press the INFO/8 key while at the test selection screen, to test the RS communication. The display will show:
Test Communication
B&G Read # B&G Write #
If the controller is communicating properly, the numbers will
continue increasing in value. For Modbus protocol the read and write numbers will be equal, BACnet and Johnson N2 pro­tocol the numbers will not be equal. If the numbers are not increasing in value then the controller is not communicating properly. If it is not communicating, see the troubleshooting flow charts in the following sections.
See manual part number S13641 for detailed setup informa­tion concerning the other controller functions that are not related to serial communication.
BACnet IP
Start Delay 10 seconds 10 999
(Second Screen)
Setpoint Override N (Y/N)
Save IP Address N (Y/N) Exit N (Y/N)
The first line allows the user to setup a time delay prior to establishing
communication after powering the unit. The second line allows the user to select setpoint override option. Select “Y” for setpoint override to allow the external device to override the local setpoint data. If the addresses were changed in the previous screen the changes must be saved by pressing the YES/7 key. Saving the changes then exiting the menu forces the controller to cold start. ATTENTION: The cold start will erase all user values and rest to the default variables! It is recom­mended that the user setup the addresses first prior to setting the rest of the screens on the Technologic. If this is not possible then all user data must be recorded prior to completing this step.
6
BACNET MSTP PROTOCOL IMPLEMENTATION CONFORMANCE STATEMENT
Vendor Name: Bell & Gossett
Vendor ID: 84 Product Name: Technologic 5500 Pump Controller
Product Description:
Technologic 5500 Pump Controller is a variable speed pumping system designed for HVAC, industrial process and domestic water booster systems. It operates either as a stand-alone controller or as part of a building-wide integrated system. The BACnet communication interface will provide communication between Technologic 5500 pump controller and BACnet system operating at Class 2, residing on EIA-485 media.
BACnet Conformance Class Supported
Class 1 Class 4
Class 2 Class 5
Class 3 Class 6
BACnet Functional Groups Supported
Clock Files
HHWS Reinitialize
PCWS Virtual Operator Interface
Event Initiation Virtual Terminal
Event Response Device Communications
COV Event Initiation Time Master
COV Event Response
X
Section 2
7
BACnet Standard Application Services Supported
Application Initiate Executes Service Requests Requests
AcknowledgeAlaram
ConfirmedCOVNotification Confirmed EventNotification GetAlarmSummary GetEnrollmentSummary SubscribeCOV UnconfirmedCOVNotification UnconfirmedEventNotification
AtomicReadFile AtomicWriteFile
AddListElement RemoveListElement CreateObject DeleteObject ReadProperty ReadPropertyConditional ReadPropertyMultiple WriteProperty WritePropertyMultiple DeviceCommunicationControl ConfirmedPrivateTransfer UnconfirmedPrivateTransfer ReinitializeDevice ConfirmedTextMessage UnconfirmedTextMessage TimeSynchronization Who-Has I-Have Who-Is I-Am
VT-Open VT-Close VT-Data
Authenticate Request Key
X
X
X
8
Standard Object Types Supported
Optional
Dynamically Dynamically Properties Writable
Object Type Supported Creatable Deletable Supported Properties
Analog Input None
____________
Analog Output None
____________
Analog Value None
Present Value
Binary Input None
____________
Binary Output None
____________
Binary Value None
Present Value Calendar _________ ____________ Command _________ ____________ Device Yes N/A N/A _________ ____________ Event Enrollment _________ ____________ File _________ ____________ Group _________ ____________ Loop _________ ____________ Multi-state Input _________ ____________ Multi-state Output _________ ____________ Notification Class _________ ____________ Program _________ ____________ Schedule _________ ____________
Data Link Layer Option
ISO 8802-3, 10BASE5 ARCNET, coax star MS/TP master, baud rate(s): ________________
ISO 8802-3, 10BASE2 ARCNET, coax bus MS/TP slave, baud rate(s): 9600 bps ISO 8802-3, 10BASET ARCNET, twisted pair star Point-To-Point, EIA 232, baud rate(s): ________ ISO 802-3, Fiber ARCNET, twisted pair bus Point-To-Point, modem, baud rate(s): ________
ARCNET, fiber star LonTalk, medium: _________________________
Other
Character Sets Supported
Indicating support for multiple character sets does not imply that they can all be supported simultaneously.
ANSI X3.4 IBM
™
/Microsoft™DBCS JIS C 6226 ISO 10646 (ICS-4) ISO 10646 (UCS2)
ISO 8859-1
Special Functionality
Segmented Requests Supported yes no Window Size _____________
Segmented Responses Supported yes no Window Size _____________ Router
Describe the supported routing capabilities.
N/A __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________
Property Range Restrictions:
X
X
X
X
X
X
X
X
X
X
9
ANALOG INPUT
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 0 Yes No Present_Value Real Yes No Status_Flags Bit String Yes No Event_State Enumberated Yes No Out_Of_Service Boolean 0,1 Yes No Units Enumerated 0 - 65535 Yes No High_Limit Real No No Low_Limit Real No No
ANALOG OUTPUT
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 1 Yes No Present_Value Real Yes Yes Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No Units Enumerated 0 - 141 Yes No Priority_Array Array of Reals 16 No No Relinquish_Defaualt Real No No
ANALOG VALUE
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 2 Yes No Present_Value Real Yes Yes Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No Units Enumerated 0 - 141 Yes No
10
BINARY INPUT
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 3 Yes No Present_Value Real 0,1 Yes No Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No Polarity Enumerated 0 Yes No
BINARY OUTPUT
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 4 Yes No Present_Value Real 0,1 Yes Yes Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No Polarity Enumerated 0,1 Yes No Priority_Array Array of Enumerated 16 Yes No Relinquish_Default Enumerated Yes No
BINARY VALUE
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 5 Yes No Present_Value Real 0,1 Yes Yes Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No
11
BACnet Communication Objects List
Object Identifier Object Name Object Type Present Value/Range UNITS Used
Binary Input, 1 P1 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K.
Binary Input, 2 P1 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 3 P1 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 4 P1 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 5 P2 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 6 P2 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 7 P2 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 8 P2 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 9 P3 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 10 P3 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 11 P3 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 12 P3 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 13 P4 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 14 P4 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 15 P4 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 16 P4 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 17 P5 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 18 P5 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 19 P5 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 20 P5 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 21 P6 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 22 P6 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 23 P6 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 24 P6 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 25 System Reset Req BINARY_INPUT 1 = Yes 0 = No Binary Input, 26 P1 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 27 P1 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 28 P1 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 29 P2 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 30 P2 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 31 P2 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 32 P3 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 33 P3 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 34 P3 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 35 P4 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 36 P4 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 37 P4 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 38 P5 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 39 P5 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 40 P5 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 41 P6 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 42 P6 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 43 P6 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 44 Pump #1 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 45 Pump #2 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 46 Pump #3 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 47 Pump #4 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 48 Pump #5 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 49 Pump #6 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 50 System Start/Stop BINARY_INPUT 1 = Start 0 = Stop Binary Input, 51 AI #1 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 52 AI #2 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 53 AI #3 Failure BINARY_INPUT 1 = Failure 0 = O.K.
12
BACnet Communication Objects List (continued)
Object Identifier Object Name Object Type Present Value/Range UNITS Used
Binary Input, 54 AI #4 Failure BINARY_INPUT 1 = Failure 0 = O.K.
Binary Input, 55 AI #5 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 56 AI #6 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 57 AI #7 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 58 AI #8 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 59 AI #9 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 60 AI #10 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 61 AI #11 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 62 AI #12 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 63 AI #13 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 64 AI #14 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 65 AI #15 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 66 AI #16 Failure BINARY_INPUT 1 = Failure 0 = O.K.
Binary Output, 1 Pump Sequence Alternation BINARY_OUTPUT 1 = Yes 0 = No Binary Output, 2 System Reset Request BINARY_OUTPUT 1 = Yes 0 = No Binary Output, 3 System Start / Stop BINARY_OUTPUT 1 = Start 0 = Stop
Analog Value, 1 Process Variable #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 2 Process Variable #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 3 Process Variable #3 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 4 Process Variable #4 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 5 Process Variable #5 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 6 Process Variable #6 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 7 Process Variable #7 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 8 Process Variable #8 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 9 Process Variable #9 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 10 Process Variable #10 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 11 Process Variable #11 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 12 Process Variable #12 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 13 Process Variable #13 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 14 Process Variable #14 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 15 Process Variable #15 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 16 Process Variable #16 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 17 Flow Rate #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 18 Flow Rate #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 19 System KW ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 20 KW #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 21 KW #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 22 KW #3 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 23 KW #4 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 24 KW #5 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 25 KW #6 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 26 Sys Diff Pressure ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 27 Temp Sensor #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 28 Temp Sensor #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 29 Setpoint #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 30 Setpoint #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 31 Setpoint #3 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 32 Setpoint #4 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 33 Setpoint #5 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu)
13
BACnet Communication Objects List (continued)
Object Identifier Object Name Object Type Present Value/Range UNITS Used
Analog Value, 34 Setpoint #6 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu)
Analog Value, 35 Setpoint #7 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 36 Setpoint #8 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 37 Setpoint #9 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 38 Setpoint #10 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 39 Setpoint #11 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 40 Setpoint #12 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 41 Setpoint #13 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 42 Setpoint #14 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 43 Setpoint #15 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 44 Setpoint #16 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 45 Speed % ANALOG_VALUE 0 to 100 Analog Value, 46 Lead Pump Number ANALOG_VALUE 1 to Pump # (in Technologic User Setup Menu) Analog Value, 47 Active Zone Number ANALOG_VALUE 1 to Zone # (in Technologic User Setup Menu) Analog Value, 48 Operation Mode ANALOG_VALUE 0=Manual, 1=Auto, 2=Auto Bypass,
3=Manual Bypass
14
No
No
No
Correct the Wire
Connections.
Correct the MAC address.
The polling device must set the
device instance number = 100 on
the slave unit.
Check MAC address setting.
Ensure the polling device
knows that device instance
number is set to 100 for the
Technologic 5500 control
panel.
Yes
Yes
Yes
Yes
Yes
BACnet drivers are working
Is B&G Write Counts Active?
(Are write values non-zero and
constanly changing?)
Is B&G Read Counts Active?
(Are read values non-zero and
constanly changing?)
View the “COMMUNICATION” test screen
Is Devise Instance Number set to 100?
(B&G selceted identifiying number)
Is MAC address setting correct?
Range 1-255
Is RS485 Connection Correct?
Data <-> +; N_data <-> -
Start Troubleshooting
BACnet MSTP TROUBLESHOOTING FLOW CHART
Contact Building Control
Manufacturer for the correct
BACnet MS/TP slave unit
requirements
No
Is
B&G Read Count
Active?
Cycle the control
Panel's Power
No
No
Yes
15
Section 3
JOHNSON CONTROLS N2 COMMUNICATION POINTS LIST
NPT NPA Point Description Range/Value Units
BI 1 Pump #1 Overload Failure 1 = Failure 0 = O.K.
BI 2 Pump #1 Failure 1 = Failure 0 = O.K. BI 3 Pump #1 AFD Failure 1 = Failure 0 = O.K. BI 4 Pump #1 Off Alarm 1 = Alarm 0 = O.K. BI 5 Pump #2 Overload Failure 1 = Failure 0 = O.K. BI 6 Pump #2 Failure 1 = Failure 0 = O.K. BI 7 Pump #2 AFD Failure 1 = Failure 0 = O.K. BI 8 Pump #2 Off Alarm 1 = Alarm 0 = O.K. BI 9 Pump #3 Overload Failure 1 = Failure 0 = O.K. BI 10 Pump #3 Failure 1 = Failure 0 = O.K. BI 11 Pump #3 AFD Failure 1 = Failure 0 = O.K. BI 12 Pump #3 Off Alarm 1 = Alarm 0 = O.K. BI 13 Pump #4 Overload Failure 1 = Failure 0 = O.K. BI 14 Pump #4 Failure 1 = Failure 0 = O.K. BI 15 Pump #4 AFD Failure 1 = Failure 0 = O.K. BI 16 Pump #4 Off Alarm 1 = Alarm 0 = O.K. BI 17 Pump #5 Overload Failure 1 = Failure 0 = O.K. BI 18 Pump #5 Failure 1 = Failure 0 = O.K. BI 19 Pump #5 AFD Failure 1 = Failure 0 = O.K. BI 20 Pump #5 Off Alarm 1 = Alarm 0 = O.K. BI 21 Pump #6 Overload Failure 1 = Failure 0 = O.K. BI 22 Pump #6 Failure 1 = Failure 0 = O.K. BI 23 Pump #6 AFD Failure 1 = Failure 0 = O.K. BI 24 Pump #6 Off Alarm 1 = Alarm 0 = O.K. BI 25 System Reset Required 1 = Yes 0 = No BI 26 Pump #1 Enabled 1 = Enabled 0 = Disabled BI 27 Pump #1 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM BI 28 Pump #1 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass BI 29 Pump #2 Enabled 1 = Enabled 0 = Disabled BI 30 Pump #2 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM BI 31 Pump #2 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass BI 32 Pump #3 Enabled 1 = Enabled 0 = Disabled BI 33 Pump #3 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM BI 34 Pump #3 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass BI 35 Pump #4 Enabled 1 = Enabled 0 = Disabled BI 36 Pump #4 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM BI 37 Pump #4 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass BI 38 Pump #5 Enabled 1 = Enabled 0 = Disabled BI 39 Pump #5 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM BI 40 Pump #5 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass BI 41 Pump #6 Enabled 1 = Enabled 0 = Disabled BI 42 Pump #6 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM BI 43 Pump #6 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass BI 44 Pump #1 On/Off 1 = On 0 = Off BI 45 Pump #2 On/Off 1 = On 0 = Off BI 46 Pump #3 On/Off 1 = On 0 = Off BI 47 Pump #4 On/Off 1 = On 0 = Off BI 48 Pump #5 On/Off 1 = On 0 = Off BI 49 Pump #6 On/Off 1 = On 0 = Off BI 50 System Start/Stop 1 = Start 0 = Stop BI 51 Analog Input #1 Failure 1 = Failure 0 = O.K. BI 52 Analog Input #2 Failure 1 = Failure 0 = O.K. BI 53 Analog Input #3 Failure 1 = Failure 0 = O.K. BI 54 Analog Input #4 Failure 1 = Failure 0 = O.K. BI 55 Analog Input #5 Failure 1 = Failure 0 = O.K. BI 56 Analog Input #6 Failure 1 = Failure 0 = O.K. BI 57 Analog Input #7 Failure 1 = Failure 0 = O.K. BI 58 Analog Input #8 Failure 1 = Failure 0 = O.K. BI 59 Analog Input #9 Failure 1 = Failure 0 = O.K.
16
JOHNSON CONTROLS N2 COMMUNICATION POINTS LIST
NPT NPA Point Description Range/Value Units
BI 60 Analog Input #10 Failure 1 = Failure 0 = O.K.
BI 61 Analog Input #11 Failure 1 = Failure 0 = O.K. BI 62 Analog Input #12 Failure 1 = Failure 0 = O.K. BI 63 Analog Input #13 Failure 1 = Failure 0 = O.K. BI 64 Analog Input #14 Failure 1 = Failure 0 = O.K. BI 65 Analog Input #15 Failure 1 = Failure 0 = O.K. BI 66 Analog Input #16 Failure 1 = Failure 0 = O.K.
BO 1 Pump Sequence Alternation 1 = Yes 0 = No BO 2 System Reset Request 1 = Yes 0 = No BO 3 System Start / Stop 1 = Start 0 = Stop
ADI 1 Process Variable #1 0 to Span (in Technologic User Setup Menu) ADI 2 Process Variable #2 0 to Span (in Technologic User Setup Menu) ADI 3 Process Variable #3 0 to Span (in Technologic User Setup Menu) ADI 4 Process Variable #4 0 to Span (in Technologic User Setup Menu) ADI 5 Process Variable #5 0 to Span (in Technologic User Setup Menu) ADI 6 Process Variable #6 0 to Span (in Technologic User Setup Menu) ADI 7 Process Variable #7 0 to Span (in Technologic User Setup Menu) ADI 8 Process Variable #8 0 to Span (in Technologic User Setup Menu) ADI 9 Process Variable #9 0 to Span (in Technologic User Setup Menu) ADI 10 Process Variable #10 0 to Span (in Technologic User Setup Menu) ADI 11 Process Variable #11 0 to Span (in Technologic User Setup Menu) ADI 12 Process Variable #12 0 to Span (in Technologic User Setup Menu) ADI 13 Process Variable #13 0 to Span (in Technologic User Setup Menu) ADI 14 Process Variable #14 0 to Span (in Technologic User Setup Menu) ADI 15 Process Variable #15 0 to Span (in Technologic User Setup Menu) ADI 16 Process Variable #16 0 to Span (in Technologic User Setup Menu) ADI 17 GPM #1 0 to Span (in Technologic User Setup Menu) GPM ADI 18 GPM #2 0 to Span (in Technologic User Setup Menu) GPM ADI 19 System KW 0 to Span (in Technologic User Setup Menu) KW ADI 20 KW #1 0 to Span (in Technologic User Setup Menu) KW ADI 21 KW #2 0 to Span (in Technologic User Setup Menu) KW ADI 22 KW #3 0 to Span (in Technologic User Setup Menu) KW ADI 23 KW #4 0 to Span (in Technologic User Setup Menu) KW ADI 24 KW #5 0 to Span (in Technologic User Setup Menu) KW ADI 25 KW #6 0 to Span (in Technologic User Setup Menu) KW ADI 26 System Differential Pressure 0 to Span (in Technologic User Setup Menu) PSI ADI 27 Temperature Sensor #1 0 to Span (in Technologic User Setup Menu) F° ADI 28 Temperature Sensor #2 0 to Span (in Technologic User Setup Menu) F° ADI 29 Setpoint #1 0 to Span (in Technologic User Setup Menu) ADI 30 Setpoint #2 0 to Span (in Technologic User Setup Menu) ADI 31 Setpoint #3 0 to Span (in Technologic User Setup Menu) ADI 32 Setpoint #4 0 to Span (in Technologic User Setup Menu) ADI 33 Setpoint #5 0 to Span (in Technologic User Setup Menu) ADI 34 Setpoint #6 0 to Span (in Technologic User Setup Menu) ADI 35 Setpoint #7 0 to Span (in Technologic User Setup Menu) ADI 36 Setpoint #8 0 to Span (in Technologic User Setup Menu) ADI 37 Setpoint #9 0 to Span (in Technologic User Setup Menu) ADI 38 Setpoint #10 0 to Span (in Technologic User Setup Menu) ADI 39 Setpoint #11 0 to Span (in Technologic User Setup Menu) ADI 40 Setpoint #12 0 to Span (in Technologic User Setup Menu) ADI 41 Setpoint #13 0 to Span (in Technologic User Setup Menu) ADI 42 Setpoint #14 0 to Span (in Technologic User Setup Menu) ADI 43 Setpoint #15 0 to Span (in Technologic User Setup Menu) ADI 44 Setpoint #16 0 to Span (in Technologic User Setup Menu) ADI 45 Speed % 0 to 100 % ADI 46 Lead Pump Number 1 to Pump # (in Technologic User Setup Menu) ADI 47 Active Zone Number 1 to Zone # (in Technologic User Setup Menu) ADI 48 System Operation Mode 0=Manual,1=Auto, 2=Auto Bypass, 3=Manual Bypass
17
No
No
No
Correct the wire
connections
Change the node number
as defined by the JC
technician
The JC device requires the
JC DLL file for the Technologic
controller to allow the JC
device to see the Technologic
data points.
Change the node number
as defined by the JC
technician
Yes
Yes
Yes
Yes
Yes
Johnson Controls N2 drivers are working
Is B&G Write count active?
(Are write values non-zero and
constantly changing?)
Is B&G Read count active?
(Are read values non-zero and
constantly changing?)
View the “COMMUNICATION” test screen
Is the device
type setting correct in the JC
master setup?
Is the node
number setting correct?
Range 1 - 255
Is RS485 Connection Correct?
Data <-> +; N_data <-> -
Start Troubleshooting
JOHNSON CONTROLS N2 TROUBLESHOOTING FLOW CHART
Contact Building Control
Manufacturer for the correct
JC N2 communication
requirements
No
Is
B&G Read Count
active?
Cycle the Control
Panel’s Power
No
No
Yes
18
Section 4
MODBUS Communication Points List
Function Modbus
Code Points # Point Description Range/Value Address Units
02 1 Pump #1 Overload Failure 1 = Failure 0 = O.K. 10001
02 2 Pump #1 Failure 1 = Failure 0 = O.K. 10001 02 3 Pump #1 AFD Failure 1 = Failure 0 = O.K. 10003 02 4 Pump #1 Off Alarm 1 = Alarm 0 = O.K. 10004 02 5 Pump #2 Overload Failure 1 = Failure 0 = O.K. 10005 02 6 Pump #2 Failure 1 = Failure 0 = O.K. 10006 02 7 Pump #2 AFD Failure 1 = Failure 0 = O.K. 10007 02 8 Pump #2 Off Alarm 1 = Alarm 0 = O.K. 10008 02 9 Pump #3 Overload Failure 1 = Failure 0 = O.K. 10009 02 10 Pump #3 Failure 1 = Failure 0 = O.K. 10010 02 11 Pump #3 AFD Failure 1 = Failure 0 = O.K. 10011 02 12 Pump #3 Off Alarm 1 = Alarm 0 = O.K. 10012 02 13 Pump #4 Overload Failure 1 = Failure 0 = O.K. 10013 02 14 Pump #4 Failure 1 = Failure 0 = O.K. 10014 02 15 Pump #4 AFD Failure 1 = Failure 0 = O.K. 10015 02 16 Pump #4 Off Alarm 1 = Alarm 0 = O.K. 10016 02 17 Pump #5 Overload Failure 1 = Failure 0 = O.K. 10017 02 18 Pump #5 Failure 1 = Failure 0 = O.K. 10018 02 19 Pump #5 AFD Failure 1 = Failure 0 = O.K. 10019 02 20 Pump #5 Off Alarm 1 = Alarm 0 = O.K. 10020 02 21 Pump #6 Overload Failure 1 = Failure 0 = O.K. 10021 02 22 Pump #6 Failure 1 = Failure 0 = O.K. 10022 02 23 Pump #6 AFD Failure 1 = Failure 0 = O.K. 10023 02 24 Pump #6 Off Alarm 1 = Alarm 0 = O.K. 10024 02 25 System Reset Required 1 = Yes 0 = No 10025 02 26 Pump #1 Enabled 1 = Enabled 0 = Disabled 10026 02 27 Pump #1 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM 10027 02 28 Pump #1 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass 10028 02 29 Pump #2 Enabled 1 = Enabled 0 = Disabled 10029 02 30 Pump #2 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM 10030 02 31 Pump #2 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass 10031 02 32 Pump #3 Enabled 1 = Enabled 0 = Disabled 10032 02 33 Pump #3 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM 10033 02 34 Pump #3 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass 10034 02 35 Pump #4 Enabled 1 = Enabled 0 = Disabled 10035 02 36 Pump #4 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM 10036 02 37 Pump #4 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass 10037 02 38 Pump #5 Enabled 1 = Enabled 0 = Disabled 10038 02 39 Pump #5 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM 10039 02 40 Pump #5 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass 10040 02 41 Pump #6 Enabled 1 = Enabled 0 = Disabled 10041 02 42 Pump #6 Running In Variable Speed Mode 1 = In VSM 0 = Not In VSM 10042 02 43 Pump #6 Running In Bypass Mode 1 = In Bypass 0 = Not In Bypass 10043 02 44 Pump #1 On/Off 1 = On 0 = Off 10044 02 45 Pump #2 On/Off 1 = On 0 = Off 10045 02 46 Pump #3 On/Off 1 = On 0 = Off 10046 02 47 Pump #4 On/Off 1 = On 0 = Off 10047 02 48 Pump #5 On/Off 1 = On 0 = Off 10048 02 49 Pump #6 On/Off 1 = On 0 = Off 10049 02 50 System Start/Stop 1 = Start 0 = Stop 10050 02 51 Analog Input #1 Failure 1 = Failure 0 = O.K. 10051 02 52 Analog Input #2 Failure 1 = Failure 0 = O.K. 10052 02 53 Analog Input #3 Failure 1 = Failure 0 = O.K. 10053 02 54 Analog Input #4 Failure 1 = Failure 0 = O.K. 10054 02 55 Analog Input #5 Failure 1 = Failure 0 = O.K. 10055 02 56 Analog Input #6 Failure 1 = Failure 0 = O.K. 10056 02 57 Analog Input #7 Failure 1 = Failure 0 = O.K. 10057 02 58 Analog Input #8 Failure 1 = Failure 0 = O.K. 10058 02 59 Analog Input #9 Failure 1 = Failure 0 = O.K. 10059
19
MODBUS Communication Points List (continued)
Function Modbus
Code Points # Point Description Range/Value Address Units
02 60 Analog Input #10 Failure 1 = Failure 0 = O.K. 10060
02 61 Analog Input #11 Failure 1 = Failure 0 = O.K. 10061 02 62 Analog Input #12 Failure 1 = Failure 0 = O.K. 10062 02 63 Analog Input #13 Failure 1 = Failure 0 = O.K. 10063 02 64 Analog Input #14 Failure 1 = Failure 0 = O.K. 10064 02 65 Analog Input #15 Failure 1 = Failure 0 = O.K. 10065 02 66 Analog Input #16 Failure 1 = Failure 0 = O.K. 10066
05 1 Pump Sequence Alternation 1 = Yes 0 = No 00001 05 2 System Reset Request 1 = Yes 0 = No 00002 05 3 System Start / Stop 1 = Start 0 = Stop 00003
04, 06 1 Process Variable #1 0 to Span (in Technologic User Setup Menu) 30001, 40001 04, 06 2 Process Variable #2 0 to Span (in Technologic User Setup Menu) 30002, 40002 04, 06 3 Process Variable #3 0 to Span (in Technologic User Setup Menu) 30003, 40003 04, 06 4 Process Variable #4 0 to Span (in Technologic User Setup Menu) 30004, 40004 04, 06 5 Process Variable #5 0 to Span (in Technologic User Setup Menu) 30005, 40005 04, 06 6 Process Variable #6 0 to Span (in Technologic User Setup Menu) 30006, 40006 04, 06 7 Process Variable #7 0 to Span (in Technologic User Setup Menu) 30007, 40007 04, 06 8 Process Variable #8 0 to Span (in Technologic User Setup Menu) 30008, 40008 04, 06 9 Process Variable #9 0 to Span (in Technologic User Setup Menu) 30009, 40009 04, 06 10 Process Variable #10 0 to Span (in Technologic User Setup Menu) 30010, 40010 04, 06 11 Process Variable #11 0 to Span (in Technologic User Setup Menu) 30011, 40011 04, 06 12 Process Variable #12 0 to Span (in Technologic User Setup Menu) 30012, 40012 04, 06 13 Process Variable #13 0 to Span (in Technologic User Setup Menu) 30013, 40013 04, 06 14 Process Variable #14 0 to Span (in Technologic User Setup Menu) 30014, 40014 04, 06 15 Process Variable #15 0 to Span (in Technologic User Setup Menu) 30015, 40015 04, 06 16 Process Variable #16 0 to Span (in Technologic User Setup Menu) 30016, 40016
04 17 GPM #1 0 to Span (in Technologic User Setup Menu) 30017 GPM 04 18 GPM #2 0 to Span (in Technologic User Setup Menu) 30018 GPM 04 19 System KW 0 to Span (in Technologic User Setup Menu) 30019 KW 04 20 KW #1 0 to Span (in Technologic User Setup Menu) 30020 KW 04 21 KW #2 0 to Span (in Technologic User Setup Menu) 30021 KW 04 22 KW #3 0 to Span (in Technologic User Setup Menu) 30022 KW 04 23 KW #4 0 to Span (in Technologic User Setup Menu) 30023 KW 04 24 KW #5 0 to Span (in Technologic User Setup Menu) 30024 KW 04 25 KW #6 0 to Span (in Technologic User Setup Menu) 30025 KW 04 26 System Differential Pressure 0 to Span (in Technologic User Setup Menu) 30026 PSI 04 27 Temperature Sensor #1 0 to Span (in Technologic User Setup Menu) 30027 F°
04 28 Temperature Sensor #2 0 to Span (in Technologic User Setup Menu) 30028 F° 04, 06 29 Setpoint #1 0 to Span (in Technologic User Setup Menu) 30029, 40029 04, 06 30 Setpoint #2 0 to Span (in Technologic User Setup Menu) 30030, 40030 04, 06 31 Setpoint #3 0 to Span (in Technologic User Setup Menu) 30031, 40031 04, 06 32 Setpoint #4 0 to Span (in Technologic User Setup Menu) 30032, 40032 04, 06 33 Setpoint #5 0 to Span (in Technologic User Setup Menu) 30033, 40033 04, 06 34 Setpoint #6 0 to Span (in Technologic User Setup Menu) 30034, 40034 04, 06 35 Setpoint #7 0 to Span (in Technologic User Setup Menu) 30035, 40035 04, 06 36 Setpoint #8 0 to Span (in Technologic User Setup Menu) 30036, 40036 04, 06 37 Setpoint #9 0 to Span (in Technologic User Setup Menu) 30037, 40037 04, 06 38 Setpoint #10 0 to Span (in Technologic User Setup Menu) 30038, 40038 04, 06 39 Setpoint #11 0 to Span (in Technologic User Setup Menu) 30039, 40039 04, 06 40 Setpoint #12 0 to Span (in Technologic User Setup Menu) 30040, 40040 04, 06 41 Setpoint #13 0 to Span (in Technologic User Setup Menu) 30041, 40041 04, 06 42 Setpoint #14 0 to Span (in Technologic User Setup Menu) 30042, 40042 04, 06 43 Setpoint #15 0 to Span (in Technologic User Setup Menu) 30043, 40043 04, 06 44 Setpoint #16 0 to Span (in Technologic User Setup Menu) 30044, 40044
04 45 Speed % 0 to 100 30045 %
04 46 Lead Pump Number 1 to Pump # (in Technologic User Setup Menu) 30046
04 47 Active Zone Number 1 to Zone # (in Technologic User Setup Menu) 30047
04 48 System Operation Mode 0=Manual, 1=Auto, 2=Auto Bypass, 3=Manual Bypass 30048
20
No
No
Correct the wire
connections
Change to correct node
number
Yes
Yes
View “COMMUNICATION” test screen
Is Node number setting
correct?
Range 1 -253
Is RS485 Connection Correct?
Data <-> +; N_data <-> -
Start Troubleshooting
MODBUS TROUBLESHOOTING FLOW CHART
No
Contact Building Control Manufacturer for the correct Modbus Slave requirements
Are the B&G
Read/Write counters active
(non-zero)?
Cycle the Control
Panel’s Power
Check node
number
setting.
No
Are the B&G
Read/Write counters active
(non-zero)?
Yes
Modbus drivers are
working
Yes
21
Section 5
BACnet IP Protocol Implementation Conformance Statement
Vendor Name: Bell & Gossett
Vendor ID: 84 Product Name: Technologic 5500 Pump Controller
Product Description:
Technologic 5500 Pump Controller is a variable speed pumping system designed for HVAC, industrial process and domestic water booster systems. It operates either as a stand-alone controller or as part of a building-wide integrated system. The BACnet communication interface will provide communication between Technologic 5500 pump controller and BACnet system operating at Class 3, residing on Ethernet media.
BACnet Conformance Class Supported
Class 1 Class 4
Class 2 Class 5 Class 3 Class 6
BACnet Functional Groups Supported
Clock □ Files □ HHWS □ Reinitialize □ PCWS □ Virtual Operator Interface □ Event Initiation □ Virtual Terminal □ Event Response □ Device Communications □ COV Event Initiation □ Time Master □ COV Event Response □
BACnet Standard Application Services Supported
Application Initiate Executes
Service Requests Requests
AcknowledgeAlaram □ □ ConfirmedCOVNotification □ □ Confirmed EventNotification □ □ GetAlarmSummary □ □ GetEnrollmentSummary □ □ SubscribeCOV □ □ UnconfirmedCOVNotification □ □ UnconfirmedEventNotification □ □
X
22
BACnet Standard Application Services Supported - cont.
Application Initiate Executes
Service Requests Requests
AtomicReadFile □ □ AtomicWriteFile □ □
AddListElement □ □ RemoveListElement □ □ CreateObject □ □ DeleteObject □ □ ReadProperty □ ReadPropertyConditional □ □ ReadPropertyMultiple □ WriteProperty □ WritePropertyMultiple □ DeviceCommunicationControl □ □ ConfirmedPrivateTransfer □ □ UnconfirmedPrivateTransfer □ □ ReinitializeDevice □ □ ConfirmedTextMessage □ □ UnconfirmedTextMessage □ □ TimeSynchronization □ Who-Has □ I-Have
Who-Is
□
I-Am
VT-Open
□ □
VT-Close □ □ VT-Data □ □
Authenticate □ □ Request Key □ □
X
X
X
X
X
X
X
X
XX
X
Standard Object Types Supported
Object Type Supported
Dynamically Dynamically
Optional
Writable
Creatable Deleteable
Properties
Properties
Supported
Analog Input □ □ None ____________
Analog Output
□ □ None ____________
Analog Value
□ □ None Present Value
Binary Input
□ □ None ____________
Binary Output
□ □ None ____________
Binary Value
□ □ None Present Value
Calendar
□ □□ _________ ____________
Command
□ □□ _________ ____________
Device Yes N/A N/A _________ ____________ Event Enrollment
□ □□ _________ ____________
File
□ □□ _________ ____________
Group
□ □□ _________ ____________
Loop
□ □□ _________ ____________
Multi-state Input
□ □□ _________ ____________
Multi-state Output
□ □□ _________ ____________
Notification Class
□ □□ _________ ____________
Program
□ □□ _________ ____________
Schedule
□ □□ _________ ____________
Data Link Layer Option
□ ISO 8802-3, 10BASE5 □ ARCNET, coax star □ MS/TP master, baud rate(s): _____________________ □ ISO 8802-3, 10BASE2 □ ARCNET, coax bus □ MS/TP slave, baud rate(s): ______________________
ISO 8802-3, 10BASET
□ ARCNET, twisted pair star □ Point-To-Point, EIA 232, baud rate(s): ____________
□ ISO 802-3, Fiber □ ARCNET, twisted pair bus □ Point-To-Point, modem, baud rate(s): ____________
□ ARCNET, fiber star □ LonTalk, medium: ______________________________
□ Other
Character Sets Supported
Indicating support for multiple character sets does not imply that they can all be supported simultaneously.
ANSI X3.4
□ IBM‰/Microsoft‰ DBCS □ JIS C 6226 □ ISO 10646 (ICS-4) □ ISO 10646 (UCS2)
□ ISO 8859-1
Special Functionality
Segmented Requests Supported □ yes no Window Size _____________
Segmented Responses Supported
□ yes no Window Size _____________
Router
□
Describe the supported routing capabilities. N/A
__________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________
Property Range Restrictions:
X
X
X
X
X
X
X
X
X
X
23
24
ANALOG INPUT
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 0 Yes No Present_Value Real Yes No Status_Flags Bit String Yes No Event_State Enumberated Yes No Out_Of_Service Boolean 0,1 Yes No Units Enumerated 0 - 65535 Yes No High_Limit Real No No Low_Limit Real No No
ANALOG OUTPUT
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 1 Yes No Present_Value Real Yes Yes Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No Units Enumerated 0 - 141 Yes No Priority_Array Array of Reals 16 No No Relinquish_Defaualt Real No No
ANALOG VALUE
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 2 Yes No Present_Value Real Yes Yes Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No Units Enumerated 0 - 141 Yes No
25
BINARY INPUT
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 3 Yes No Present_Value Real 0,1 Yes No Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No Polarity Enumerated 0 Yes No
BINARY OUTPUT
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 4 Yes No Present_Value Real 0,1 Yes Yes Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No Polarity Enumerated 0,1 Yes No Priority_Array Array of Enumerated 16 Yes No Relinquish_Default Enumerated Yes No
BINARY VALUE
Technologic 5500
BACnet Property Return Data Type Range Required Writable
Object_Identifier
Octet String Octet(4) Yes No
Object_Name Character String Char(16) Yes No Object_Type Enumerated 5 Yes No Present_Value Real 0,1 Yes Yes Status_Flags Bit String Yes No Event_State Enumberated 0 Yes No Out_Of_Service Boolean 0,1 Yes No
26
Technologic 5500
BACnet Communication Objects List
Object Identifier Object Name Object Type Present Value/Range UNITS Used
Binary Input, 1 P1 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K.
Binary Input, 2 P1 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 3 P1 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 4 P1 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 5 P2 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 6 P2 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 7 P2 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 8 P2 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 9 P3 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 10 P3 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 11 P3 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 12 P3 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 13 P4 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 14 P4 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 15 P4 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 16 P4 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 17 P5 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 18 P5 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 19 P5 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 20 P5 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 21 P6 Overload Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 22 P6 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 23 P6 AFD Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 24 P6 Off BINARY_INPUT 1 = Alarm 0 = O.K. Binary Input, 25 System Reset Req BINARY_INPUT 1 = Yes 0 = No Binary Input, 26 P1 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 27 P1 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 28 P1 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 29 P2 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 30 P2 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 31 P2 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 32 P3 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 33 P3 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 34 P3 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 35 P4 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 36 P4 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 37 P4 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 38 P5 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 39 P5 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 40 P5 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 41 P6 Enabled BINARY_INPUT 1 = Enabled 0 = Disabled Binary Input, 42 P6 in Variable Speed BINARY_INPUT 1 = In VSM 0 = Not In VSM Binary Input, 43 P6 In Bypass Mode BINARY_INPUT 1 = In Bypass 0 = Not In Bypass Binary Input, 44 Pump #1 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 45 Pump #2 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 46 Pump #3 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 47 Pump #4 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 48 Pump #5 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 49 Pump #6 On/Off BINARY_INPUT 1 = On 0 = Off Binary Input, 50 System Start/Stop BINARY_INPUT 1 = Start 0 = Stop Binary Input, 51 AI #1 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 52 AI #2 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 53 AI #3 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 54 AI #4 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 55 AI #5 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 56 AI #6 Failure BINARY_INPUT 1 = Failure 0 = O.K.
27
Technologic 5500
BACnet Communication Objects List (continued)
Object Identifier Object Name Object Type Present Value/Range UNITS Used
Binary Input, 57 AI #7 Failure BINARY_INPUT 1 = Failure 0 = O.K.
Binary Input, 58 AI #8 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 59 AI #9 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 60 AI #10 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 61 AI #11 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 62 AI #12 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 63 AI #13 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 64 AI #14 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 65 AI #15 Failure BINARY_INPUT 1 = Failure 0 = O.K. Binary Input, 66 AI #16 Failure BINARY_INPUT 1 = Failure 0 = O.K.
Binary Output, 1 Pump Sequence BINARY_OUTPUT 1 = Yes 0 = No
Alternation
Binary Output, 2 System Reset Request BINARY_OUTPUT 1 = Yes 0 = No Binary Output, 3 System Start / Stop BINARY_OUTPUT 1 = Start 0 = Stop
Analog Value, 1 Process Variable #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 2 Process Variable #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 3 Process Variable #3 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 4 Process Variable #4 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 5 Process Variable #5 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 6 Process Variable #6 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 7 Process Variable #7 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 8 Process Variable #8 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 9 Process Variable #9 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 10 Process Variable #10 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 11 Process Variable #11 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 12 Process Variable #12 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 13 Process Variable #13 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 14 Process Variable #14 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 15 Process Variable #15 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 16 Process Variable #16 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 17 Flow Rate #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 18 Flow Rate #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 19 System KW ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 20 KW #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 21 KW #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 22 KW #3 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 23 KW #4 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 24 KW #5 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 25 KW #6 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 26 Sys Diff Pressure ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 27 Temp Sensor #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 28 Temp Sensor #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 29 Setpoint #1 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 30 Setpoint #2 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 31 Setpoint #3 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 32 Setpoint #4 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 33 Setpoint #5 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 34 Setpoint #6 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 35 Setpoint #7 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 36 Setpoint #8 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 37 Setpoint #9 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu)
28
Analog Value, 38 Setpoint #10 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 39 Setpoint #11 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu)
Object Identifier Object Name Object Type Present Value/Range UNIT Used
Analog Value, 40 Setpoint #12 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu)
Analog Value, 41 Setpoint #13 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 42 Setpoint #14 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 43 Setpoint #15 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 44 Setpoint #16 ANALOG_VALUE 0 to Span (in Technologic User Setup Menu) Analog Value, 45 Speed % ANALOG_VALUE 0 to 100 Analog Value, 46 Lead Pump Number ANALOG_VALUE 1 to Pump # (in Technologic User Setup Menu) Analog Value, 47 Active Zone Number ANALOG_VALUE 1 to Zone # (in Technologic User Setup Menu) Analog Value, 48 Operation Mode ANALOG_VALUE 0=Manual, 1=Auto, 2=Auto Bypass,
3=Manual Bypass.
Technologic 5500
BACnet Communication Objects List (continued)
29
No
No
No
Connect Ethernet cable.
Correct IP address in Tech
Controller.
Correct subnet address in
Tech Controller.
Call Factory for help.
Yes
Yes
Yes
Yes
Yes
BACnet/IP Drive is working
Are B&G Read Write Counts Active?
Are B&G Read Write Counts Active?
View the “COMMUNICATION” test screen
Is Subnet address set correctly
in the Tech Controller?
###.###.###.###
Is IP address set correctly
in the Tech Controller?
###.###.###.###
Is Ethernet cable connected to
Technologic Controller?
Start Troubleshooting
TECHNOLOGIC 5500 BACnet/IP TROUBLESHOOTING FLOW CHART
Check the Ethernet cable
connection & BACnet program
type selection.
No
Does Controller
response the "Ping"
command?
Use "Ping" command to check the Ethernet
connection.
No
No
Yes
RACK O
SERIAL COMMUNICATION
OPTIONAL I/O
OPTIONAL I/O
DIGITAL INPUT
ANALOG INPUT
ANALOG OUTPUT
RACK 1
RS COMMUNICATION DETAIL
DATA
n_DATA
IF321 SERIAL COM
1
2 3 4 5
6 7 8 9
SLOT 2
SLOT 1
SLOT 0
RACK 2
TB1
55
56
G
ETHERNET
RJ-45 CONNECTOR
DRAWING, OPERATOR INTERFACE AND CPU
Xylem
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We’re 12,500 people unified in a common purpose: creating innovative solutions to meet our world’s water needs. Developing new technologies that will improve the way water is used, conserved, and re-used in the future is central to our work. We move, treat, analyze, and return water to the environment, and we help people use water efficiently, in their homes, buildings, factories and farms. In more than 150 countries, we have strong, long-standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise, backed by a legacy of innovation.
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Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. © 2012 Xylem Inc. S13654B August 2012
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