Bell & Gossett S13213A User Manual

INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.

MiniBooster Pumping Package

Installation, Operation and Service Instructions

INSTRUCTION MANUAL

S13213A

Bell & Gossett

Bell & Gossett

DESCRIPTION

Single or dual pump pressure booster for boosting system
pressure by as much as 55 PSI. The pump is automatically
controlled to run on demand to save energy.

SAFETY
INSTRUCTIONS

This safety alert symbol will be used in this manual and on the
MiniBooster Safety Instruction decal to draw attention to safety
related instructions. When used, the safety alert symbol means

ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED! FAILURE TO FOLLOW THE INSTRUCTION
MAY RESULT IN A SAFETY HAZARD!

2

TABLE OF CONTENTS

MiniBooster

Page

SECTION 1 - General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

- Purpose of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

- Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

- Storage & Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

- Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SECTION 2 - Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION 3 - Putting the Unit into Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

- Adjustments & Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SECTION 4 Final Check Lists

- Start Up Check List - Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

- Start Up CheckList - Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SECTION 5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

APPENDIX 1 Programmable Pump Sequence Control Module for Duplex Units . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

FIELD PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

NOTE: The information contained in this manual is intended to assist operating personnel by providing information

on the characteristics of the purchased equipment.

It does not relieve the user of the responsibility to adhere to local codes and ordinances and the use of
accepted practices in the installation, operation and maintenance of this equipment.

Further information pertaining to the installation, operation, and maintenance of your MiniBooster Pumping
System can be found in the Installation Operation and Maintanence manuals for the associated equipment
provided:

A. Bell & Gossett 3530 Pump (IOM Part #P81845)

B. Tank (Model Specific)

3

1.0 GENERAL DESCRIPTION

1.1 The MiniBooster pumping packages will increase the
domestic water pressure at the fixtures from 20 to 55
PSI above that of the city water pressure.

1.2 Depending upon the pumping capacity required, a
Simplex (one pump) type or a Duplex (two pump)
type is used. In both types, a pressure switch starts
and stops the pump(s).

1.3 PURPOSE OF MANUAL

1.4 This manual is furnished to acquaint you with some
of the practical ways to install, operate, and maintain
this unit. Read it completely before doing any work
on your unit and keep it handy for future reference.

1.5 Equipment cannot operate well without proper care.
To keep this unit at top efficiency, follow the recom­mended installation and servicing procedure outlined
in this manual.

1.6 SAFETY INSTRUCTION

1.7 This safety alert symbol will be used in this manual to
draw attention to safety related instructions. When
used the safety alert symbol means ATTENTION
BECOME ALERT! YOUR SAFETY IS INVOLVED!
FAILURE TO FOLLOW THIS INSTRUCTION MAY
RESULT IN A SAFETY HAZARD.

1.8 ADDITIONAL SAFETY REQUIREMENTS

1.9 Always use accurate test meters when checking elec­trical components. Always work with another person
in case of emergency.

1.10 STORAGE

1.11 For long periods of storage, the unit should be cov­ered to prevent corrosion and contamination from
dirt. It should be STORED in a clean, dry location
between 0 and 170°F. The relative humidity should
not exceed 85%. The unit should be checked period­ically to ensure that no condensation has formed.
After storage, again check that it is dry before apply­ing power.

1.12 HANDLING

1.13 Care should be taken to prevent damage due to
dropping or jolting when moving the MiniBooster.
Transportation damage should be brought to the
carrier's attention immediately upon receipt.

1.14 TEMPERATURE AND VENTILATION

1.15 All electrical equipment is susceptible to failure if
operated in ambient temperatures outside of its rat­ing. The OPERATING temperature range for this unit
is 32 to 105°F. The relative humidity should not
exceed 95% non-condensing. The unit should not be
operated outside these extremes.

1.16 ELECTRICAL CONNECTIONS - A.C. POWER &

SIGNALS INPUT VOLTAGE

1.17 The input voltage tolerance is +10/-10% of name­plate voltage.

1.18 GROUND CONNECTIONS

1.19 A grounding terminal is provided for a dedicated
ground wire connection. All provisions of the National
Electrical Code and local codes must be followed.

1.20 POWER WIRING

1.21 Power wire types and sizes must be selected based
upon conformance with the National Electrical Code
and all local codes and restrictions. In addition, only
copper (Cu) wire rated for at least 75°C may be used
for the power connections. Refer to the input current
as listed on the motor nameplate when sizing wire.

1.22 FIELD CONNECTION DIAGRAMS

1.23 Refer to the 3530 pump Installation, Operation, and
Maintenance manual for specific details unique to the
pump.

1.24 The following field connection diagrams should be
reviewed prior to unit installation and operation.

Drawing # Description Page

1MBD02 Piping: Simplex 8

1MBD03 Piping: Duplex 9

1SWD01 or
1SWD02 Wiring, Simplex (shipped w/ unit)

1SWD03 Wiring, Duplex (shipped w/ unit)

1380 _ _ Unit specific Drawing (shipped w/ unit)

WARNING: ELECTRICAL SHOCK HAZARD. IN-

SPECT ALL ELECTRICAL CONNECTIONS PRIOR TO
POWERING THE UNIT. WIRING CONNECTIONS MUST
BE MADE BY A QUALIFIED ELECTRICIAN IN ACCOR­DANCE WITH ALL APPLICABLE CODES, ORDINANCES,
AND GOOD PRACTICES.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.

WARNING: CONDUIT GROUNDS ARE NOT ADE-

QUATE. A SEPARATE GROUND WIRE MUST BE
ATTACHED TO THE GROUND LUG PROVIDED IN THE
ENCLOSURE TO AVOID POTENTIAL SAFETY HAZARDS.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.

WARNING: PREVENT ELECTRICAL SHOCKS. DIS-

CONNECT THE POWER SUPPLY BEFORE BEGIN-

NING INSTALLATION.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN SERIOUS PERSONAL INJURY, DEATH,
AND/OR PROPERTY DAMAGE.