Bell & Gossett P15758C User Manual

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INSTRUCTION MANUAL
P15758
REVISION C
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234
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BEARING MAINTENANCE
Bearing lubrication schedule
First lubrication,
Type of bearing
Grease-lubricated
bearings
Regrease the grease-lubricated bearings
It is important to lubricate pumps and motors that require regreasing with the proper grease. See the motor service instructions and nameplate for motor regreasing information. Pumps are to be regreased using the grease types listed below or approved equal. Always keep pump and motor properly lubricated.
assembled pumps
and replacement
bearing frames
Not applicable,
lubricated before shipment
Hand pack bearings before pressing on the shaft. After bearing frame assembly, follow relube instructions to lube bearings.
First lubrication,
replacement bearings
The bearing temperature usually rises after you regrease
due to excess supply of grease. Temperatures return to
normal in about two to four operating hours as the pump
runs and purges the excess grease from the bearings. Maximum normal bearing housing temperature for polyurea-based grease is 225°F (107°F) and for lithium­based grease 180°F (82°C).
Lubrication interval, pump,
polyurea-based grease,
operating hours
• 3600 hours, 2 pole
• 7200 hours, 4 pole
• 50% for severe conditions:
dirty, wet and/or above
100°F (38°C) ambient
• 50% for bearing frame temperature above 180°F (82°C)
• 75% for lithium-based grease
NOTICE:
Make sure the grease container, the greasing device,
and the ttings are clean. Failure to do so can result
in impurities entering the bearing housing when you regrease the bearings.
1. With fully enclosed coupling guards, regrease pump while pump is running.
a. With old style open ended guards, stop pump,
re-grease, and hand turn shaft before re-starting.
2. Wipe dirt from the grease ttings before greasing.
3. Fill both of the grease cavities through the ttings
with the recommended grease. Stop when grease leaks out at shaft.
4. If needed, stop pump and wipe o excess grease.
5. Restart pump.
Specications – Grease Types
Polyurea-based greases Lithium-based greases, NLGI 2
Pumps built on or after Dec 1, 2014 use Polyurea-based greases. See date code label and lubrication label on pump or bearing frame indicating polyurea-base grease
Lubricating grease requirements
NOTICE:
• Never mix grease of dierent consistencies (NLGI 1 or 3 with NLGI 2) or with dierent thickeners. For example, never mix lithium-based grease with a
polyurea-based grease. This can result in decreased performance.
• Remove the bearings and old grease if you need to change the grease type or consistency. Failure to do
so can result in equipment damage or decreased performance.
Pumps built before Dec 1, 2014 were built with Lithium- based greases, NLGI 2, and do not have lubrication label on pump or bearing frame indicating pump grease type
ExxonMobil Polyrex™ EM Shell Gadus® S2 V100 2 (was Alvania® RL 2)
Chevron SRI NLGI 2 Chevron Multifak® EP 2
Shell Gadus® S5 T100 2 ExxonMobil Unirex™ N2
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Xylem Inc.
8200 N. Austin Avenue Morton Grove, Illinois 60053 Phone: (847) 966-3700 Fax: (847) 965-8379 www.bellgossett.com
Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. © 2014 Xylem Inc. P15758C October 2014
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