Bell & Gossett HT 320B User Manual

BELL & GOSSETT
SERVICE MANUAL
HT-320B-SM
TYPE “OF” WITH CAST IRON BONNET HEADS
TYPE “OF” WITH STEEL CHANNEL HEADS
TYPE “OE” WITH STEEL BONNET HEADS
Installation, Operation and Maintenance Manual for
Models “OF” & “OE” Straight Tube, Fixed Tubesheet Heat Exchangers
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
SAFETY INSTRUCTION
This safety alert symbol will be used in this manual to draw attention to safety related instructions. When used, the safety alert symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE IN­STRUCTIONS MAY RESULT IN A SAFETY HAZARD.
© COPYRIGHT 1984, 1995
Bell & Gossett
Morton Grove, IL, U.S.A.
INSTALLATION
1. Provide sufficient clearance at each end of the heat exchanger to permit rodding the tubes.
2. Provide valves and by-passes in the piping systems so that both the shell and tube sides may be by-passed to permit inspection or repair.
3. Provide thermometer well and pressure gauge connections in all piping to and from the unit and locate as near the unit as possible.
4. Provide convenient means for frequently cleaning the unit as suggested under “Maintenance.”
5. Provide necessary air vent cocks for units so they can be purged to prevent or relieve vapor or gas binding of either the tube or the shell sides.
6. Foundations must be adequate so that exchangers will not settle and cause piping strains. Foundation bolts should be set to allow for setting inaccuracies. In concrete footings, pipe sleeves at least one size larger than bolt diameter slipped over the bolt and cast in place are best for this purpose, as they allow the bolt center to be adjusted after the foundation has set.
7. Loosen foundation bolts at one end of unit to allow free expansion of shells. Oval holes in foundation brackets are provided for this purpose.
8. Set exchangers level and square so that pipe connections may be made without forcing.
9. Inspect all openings in exchanger for foreign material. Re­move all thread protectors and shipping pads just before installing. Do not expose units to the elements with pads or other covers removed from openings since rain water may enter the unit and cause severe damage due to freezing.
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10. Be sure the entire system is clean before starting operation to prevent plugging of tubes with sand or refuse. The use of strainers in settling tanks in pipe lines leading to the unit is recommended.
11. Drain connections should not be piped to a common closed manifold.
12. Steam hammer can cause serious damage to the tubes of any heat exchanger. A careful consideration of the following points before an installation is made can prevent costly repairs which may be caused by steam hammer.
a. A vacuum breaker and/or vent, should be used in accor-
dance with the type of steam system installed.
b. The proper trap for the steam system installed should be
used.
c. The trap and the condensate return line to the trap should
be properly sized for the total capacity of the convertor.
d. The trap should be sized for the pressure at the trap, not
the inlet pressure to the steam controller.
e. The trap must drain into an unpressurized condensate
return system. Condensate return lines must not be run at an elevation above the bottom of the heat exchanger. To do so may result in a buildup of the condensate level in the heat exchanger, which could cause water hammer and damaged tubes.
CAUTION: During times of shutdown, volumetric
expansion can occur. We recommend the installation of a properly sized relief valve on both sides of the heat exchanger.
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