Bell & Gossett HT 202A User Manual

BELL & GOSSETT

SERVICE MANUAL

HT-202A-SM

Installation, Operation and
Maintenance Manual for

Models CHX & CHXS
Fixed Tube Sheet Heat Exchangers

INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.

SAFETY
INSTRUCTION

This safety alert symbol will be used in this manual to draw
attention to safety related instructions. When used, the safety
alert symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE IN­STRUCTIONS MAY RESULT IN A SAFETY HAZARD.

© COPYRIGHT 1989, 1995

Bell & Gossett

Morton Grove, IL, U.S.A.

INSTALLATION

11. Before installing this equipment, environment and service

conditions should be checked for compatibility with materials
of construction. Contact your nearest Bell & Gossett
Representative if you are not sure what the actual materials of
construction are.

12. Provide valves and by-passes in the piping system so that

both the shell and tube sides may be by-passed to permit
inspection or repair.

13. Provide thermometer well and pressure gauge connections in

all piping to and from the unit and locate as near the unit as
possible.

14. Provide convenient means for frequently cleaning the unit as

suggested under “Maintenance.”

15. Provide necessary air vent cocks for units so they can be

purged to prevent or relieve vapor or gas binding of either the
tube or the shell sides.

16. Foundations must be adequate so that exchangers will not

settle and cause piping strains. Foundation bolts should be
set to allow for setting inaccuracies. In concrete footings, pipe
sleeves at least one size larger than bolt diameter slipped over
the bolt and cast in place are best for this purpose, as they
allow the bolt center to be adjusted after the foundation has
set.

17. Loosen foundation bolts at one end of unit to allow free

expansion of shells. Oval holes in foundation brackets are
provided for this purpose.

18. Set exchangers level and square so that pipe connections

may be made without forcing.

19. Inspect all openings in exchanger for foreign material. Re-

move all thread protectors and shipping pads just before
installing. Do not expose units to the elements with pads or
other covers removed from openings since rain water may
enter the unit and cause severe damage due to freezing.

10. Be sure the entire system is clean before starting operation to
prevent plugging of tubes with sand or refuse. The use of
strainers in settling tanks in pipe lines leading to the unit is
recommended.

11. Drain connections should not be piped to a common closed
manifold.

12. Location of the operating fluids in the heat exchanger can be
a function of the application. A few tips for the location of the
operating fluids are:

a. As a cooler, the preferred arrangement is with the hot medi-

um through the shell and the cooling medium through the
tubes. When the hot fluid is dirty or fouling, it is better to put
it through the tubes because they are easier to clean. With
single pass units be sure the shell inlet is on the same end
as the tube side outlet. In two pass units, the shell inlet
should be at the inlet-outlet bonnet end. It is customary for
the cooling medium to enter the lower bonnet connection,
although this can be reversed if necessary.

b. As a heater, the hot medium, usually steam or hot water,

must be in the shell. If it is steam, either of the shell con­nections, or both, can be used, dependent on the actual
entering velocities.

c. For the above applications and for temperatures above

150°F, the higher temperature fluid should be circulated
through the shell side of the exchanger and precaution
should

be taken to avoid shock from abrupt changes in

fluid circulation temperatures.

13. Steam hammer can cause serious damage to the tubes of any
heat exchanger. A careful consideration of the following points
before an installation is made can prevent costly repairs which
may be caused by steam hammer.

a. A vacuum breaker and/or vent, should be used in accord-

ance with the type of steam system installed.

b. The proper trap for the steam system installed should be

used.

c. The trap and the condensate return line to the trap should

be properly sized for the total capacity of the convertor.

d. The trap should be sized for the pressure at the trap, not

the inlet pressure to the steam controller.

e. The trap must drain into an unpressurized condensate re-

turn system. Condensate return lines must not be run at an
elevation above the bottom of the heat exchanger. To do so
may result in a buildup of the condensate level in the heat
exchanger, which could cause water hammer and damaged
tubes.

CAUTION:

expansion can occur. We recommend the installation
of a properly sized relief valve on both sides of the heat
exchanger.

During times of shutdown, volumetric

OPERATION

1. When placing a unit in operation, open the vent connections
and start to circulate the cold medium only. Be sure that the
passages in the exchanger are entirely filled with the cold fluid
before closing the vents. The hot medium should then be intro­duced gradually until all passages are filled with liquid, close
vents and slowly bring the unit up to temperature.

2. Start operation gradually. Do not admit hot fluid to the unit
suddenly when empty or cold. Do not shock unit with cold fluid
when unit is hot.

CAUTION:

unit. Failure to do so can cause damage to the heat

exchanger.

Fluids must be gradually introduced to the

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