Bell & Gossett A07180C User Manual

Warning label V56871 installed in this location. If missing, it must be replaced.
INSTRUCTION MANUAL
A07180C
Enhanced Air Separator
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
The Bell & Gossett Model EASB-JR Enhanced Air Separator
automatically removes entrained air bubbles in hydronic systems. As fluid enters the EASB-JR, the velocity is slowed down creat­ing a low pressure area. The air bubbles are then released from fluid and collect on the coalescing medium. As the bubbles coalesce, they will rise to the top of the air separator where they can be released to atmosphere through the built-in automatic air vent. The air separator has a bottom accommodate a B&G diaphragm expansion tank. The compact design and brass body construction make the EASB-JR ideal for residential and commercial hydronic heating systems.
TECHNICAL SPECIFICATIONS
Available Sizes:
3
/4" NPT
1" NPT 1" Sweat
1
1
/4" NPT 11/4" Sweat
1
1
/2" NPT
2" NPT
Materials:
Body . . . . . . . . . . . . . . . . . . . . . . . .Brass
Coalescing Medium . . . . .Stainless Steel
1
/2" NPT connection to
3
/4" Sweat
Model EASB-JR
SAFETY
INSTRUCTIONS
This safety alert symbol will be used in this manual to draw
attention to safety related instructions. When used, the safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THE INSTRUC­TIONS MAY RESULT IN A SAFETY HAZARD.
Chart A
Working Pressure & Temperature Limits
(Solder Type Limits Per ASTM Std. B16.18-1979)
FLOW-CONTROL TYPE OF
STYLE SOLDER PRESSURE PSI TEMPERATURE °F
NPT 150 250
SWEAT
95-5
Tin-Antimony
MAXIMUM LIMITATIONS
150 250
INSTALLATION INSTRUCTIONS
Enhanced Air Separators with Sweat Connections
1. Install the air separator in horizontal piping so that the air
vent is in the top vertical position. The air separator is bi-directional so that water can flow in either direction (see Figure 1).
2. Use a torch with a sharp pointed flame.
3. Clean tube ends and air separator connection thoroughly.
4. Use 95-5 (Tin-Antimony) solder and a good grade of flux.
CAUTION: Heat associated with the use of silver solder
may damage a Air Separator voiding the warranty. Do not use silver solder. Failure to follow these instructions could result in proper damage and/or moderate personal injury.
5. When sweating joints, first wrap the air separator with a cool wet rag, then direct the flame with care to avoid subjecting the EASB-JR to excessive heat.
6. Refer to Chart A for the maximum operating pressure and temperature based on the type of solder used.
7. After sweating the joints, check the connections for leakage.
Enhanced Air Separators with NPT Connections
1. Install the air separator in horizontal piping so that the air
vent is in the top vertical position. The use of Teflon tape sealer or a high quality thread sealant is recommended. The air separator is bi-directional so that water can flow in either direction (see Figure 1).
2. Check connections for leaks.
CAUTION: The use of Teflon®impregnated pipe com-
pound and Teflon tape on pipe threads provides lubricity which can lead to overtightening and breakage. Do not over­tighten. Failure to follow this instruction can result in moder­ate personal injury from hot water and/or property damage.
WARNING: State of California Residents
This product contains a chemical known by the State
of California to cause cancer. This product contains a chemi­cal known by the State of California to cause birth defects or other reproductive harm.
CAUTION: Hot venting can be hazardous. Avoid con-
tact with venting fluid and only manually vent when system temperature is below 100°F (38°C). Failure to follow these instructions could result in property damage and/or personal injury.
Turn the cap on top of the vent counterclockwise one full turn to
allow the EASB-JR to automatically remove the air from the system. This is the normal operating position.
To shut down the automatic air vent, turn the cap tight. Be sure to turn the cap back to the open position (one full turn) for normal operation.
SERVICE INSTRUCTIONS
WARNING: Servicing the Enhanced Air Separator with
unit pressurized or at temperatures above 100°F (37.8°C) can cause personal injury. Make sure pressure is removed from unit and temperature is below 100°F (37.8°C). Failure to follow these instructions could result in serious personal injury or death and property damage.
The Enhanced Air Separator should not require servicing. If the
system fluid contains large amounts of contaminants, the perforated metal strainer may become contaminated with foreign substances. The Enhanced Air Separator cap unscrews from the body for easy cleaning of strainer.
B&G BOOSTER
FLO-CONTROL VALVE
TO SYSTEM
DIAPHRAGM TYPE EXPANSION TANK
SHUT-OFF VALVE
CW FILL
B&G RELIEF VALVE
RETURN
EASB-JR AIR SEPARATOR
B&G PRESSURE REDUCING VALVE
FLOW
BOILER
OPTIONAL SIDE OUTLET BOILER CONNECTION
TYPICAL INSTALLATION – FIGURE 1
OPERATING INSTRUCTIONS
CAUTION: Contaminants and scale from the system
can foul the automatic air vent operation mechanism. Keep vent cap closed tight during the system filling to pre­vent contaminants from running into valve vent mechanism. Failure to follow these instructions could result in property damage and/or moderate personal injury.
Xylem Inc.
8200 N. Austin Avenue Morton Grove, Illinois 60053 Phone: (847) 966-3700 Fax: (847) 965-8379 www.xyleminc.com/brands/bellgossett
Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. © 2012 Xylem Inc. A07180C May 2012
CAUTION: Uncontrolled venting of water can occur
with automatic air vents if foreign material prevents vents from closing. Unwanted flow should be directed to a drain. Failure to follow these instructions could result in prop­erty damage and/or moderate personal injury.
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