Bellfires MEDIUM 3 CF/LF, Corner Bell XL 3 L/R CF, CBXL3 L/R LF, Corner Bell XL 3 L/R LF, CBXL3 L/R CF Installation Instructions & Manual For Maintenance

INSTALLATION INSTRUCTIONS &
MANUAL FOR MAINTENANCE
CORNER BELL
MEDIUM 3 CF/LF
Gas fi res with closed combustion system
This document is an essential part of your gas fi re.
Read it carefully before installation and maintenance of the
Bellfi res wishes you many cosy evenings with your new Bellfi res gas fi re
Serial number:
Production date:
14
Bellfi res
English
Installation instructions
Figure 4: Vertical roof-mounted outlet without bend
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
18
10, 11, 12, 13
1
4
Y
28
16
17
16
24
23
24
23
(100)
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES
Appliance: Concentric fl ue connection Ø100-Ø150 mm or Ø130-Ø200 mm
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m
Width: Width:
B = 30 mm B = 65 mm
Corner Bell Medium 3 L/R
4.0 - 12.0 m
Width: Width:
B = 40 mm B = 80 mm
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Installation instructions
Figure 5: Vertical roof-mounted outlet with bend
(*) : (Y1 + Y2) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
16
23
Y
2
X
10, 11, 12, 13
14, 15
Y
1
4
1
28
23
23
17
24
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*) Distance Y1 + Y2 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
Corner Bell
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m
-
Width:
Medium 3 L/R
B = 40 mm
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Installation instructions
Figure 6: Vertical chimney outlet using an existing lined chimney (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
(100)
1
4
28
32
18
23
25
26
29
7
5
29
30
10, 11, 12, 13
Y
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m
Width: Width:
B = 30 mm B = 65 mm
Corner Bell Medium 3 L/R
4.0 - 12.0 m
Width: Width:
B = 40 mm B = 80 mm
Appliance: Concentric fl ue connection Ø100-Ø150 mm or Ø130-Ø200 mm
FLEXIBLE CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES
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Figure 7: Vertical chimney outlet using a lined chimney with a bend > 45° (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
(*) : (Y1 + Y2+ Y3) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
2
Y
1
10, 11, 12, 13
> 45°
X
Y
3
32 18 30
29
5
7
29 26
25
23
28
4
1
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*) Distance Y1 + Y2 + Y3 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on
appliance is on appliance is
Ø100-Ø150 mm Ø130-Ø200 mm
Corner Bell
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m
-
Width:
Medium 3 L/R B = 40 mm
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Installation instructions
Figure 8: Vertical chimney outlet using an existing unsound lined chimney or when no chimney liners are present (Flexible Ø100 mm / Ø150 mm)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
7
6
8
1832
31
29
30
29
26
29
27
28 29
4
1
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m
Width: Width:
B = 30 mm B = 65 mm
Corner Bell Medium 3 L/R
4.0 - 12.0 m
Width: Width:
B = 40 mm B = 80 mm
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Installation instructions
Figure 9: Vertical chimney outlet using an existing unsound lined chimney or when the chimney is unlined; with a bend >45
o
(Flexible Ø100 mm / Ø150 mm)
(*) : (Y1 + Y2+ Y3) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
3
Y
2
Y
1
X
> 45°
6
8
7
31 29
32 18
30 29
26
29
27
28 29
4
1
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*) Distance Y1 + Y2 + Y3 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
Corner Bell
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m
-
Width:
Medium 3 L/R
B = 40 mm
20
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Installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Wall
Termination Position
(100)
4
28
1
Y
X
19
14
10, 11, 13
0.16 m
Appliance: Concentric fl ue connection
Ø100-Ø150 mm or Ø130-Ø200 mm
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
Figure 10: Horizontal wall termination
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric Concentric (min.-max.) (min.-max.) connection connection on
appliance is on appliance is
Ø100-Ø150 mm Ø130-Ø200 mm
1.0 - 2.0 m 0 - 0.6 m - -
Corner Bell Medium 3 L/R
2.0 - 3.0 m 0 - 1.6 m - -
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Installation instructions
Figure 11: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Wall
Termination Position
100
4
128
1
Y
X
19
14
110, 111, 113
0.16 m
Appliance: Concentric fl ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection on (min.-max.) (min.-max.) appliance is Ø130-Ø200 mm
0.5 - 1.0 m 0 - 0.6 m Width: B = 40 mm Corner Bell Medium 3 L/R
1.0 - 2.0 m 0 - 2.6 m -
Item descriptions:
see 1.6.2
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
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ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Figure 12: Horizontal wall termination
Appliance: Concentric fl ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection on (min.-max.) (min.-max.) appliance is Ø130-Ø200 mm
0.5 - 1.0 m 0 - 1.6 m ­Corner Bell Medium 3 L/R
1.0 - 3.0 m 1.6 - 4.6 m -
Item descriptions:
see 1.6.2
100
4
128
1
Y
X
19
114
110, 111, 113
0.25 m
123
Wall
Termination Position
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
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Installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Figure 13: Horizontal wall termination
Appliance: Concentric fl ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y1 Distance X1 Distance Y2 Distance X2 Concentric connection on (min.-max.) (min.-max.) (min.-max.) (min.-max.) appliance is Ø130-Ø200 mm
0 - 0.5 m 0 - 0.5 m 0.5 - 1.0 m 0 - 0.6 m -
Corner Bell 0.5 - 1.0 m 0 - 0.5 m 0 - 0.5 m 0 - 0.6 m -
Medium 3
L/R 1.0 - 3.0 m 0 - 1.0 m 0.5 - 2.0 m 0 - 0.6 m -
1.0 - 3.0 m 0 - 3.0 m 1.0 - 3.0 m 0 - 0.6 m -
Item descriptions:
see 1.6.2
110, 111, 113
128
4
1
114
14
114
110, 113
110, 111, 113
100
19
0.16 m
Y
2
X
2
Y
1
X
1
Wall
Termination Position
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
24
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Installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Figure 14: Horizontal wall termination
Item descriptions:
see 1.6.2
4
128
1
Y
X
119
114
110, 111, 113
0.25 m
123
Wall
Termination Position
Appliance: Concentric fl ue connection
Ø130-Ø200 mm
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø130 mm - Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection on (min.-max.) (min.-max.) appliance is Ø130-Ø200 mm
0 - 0.5 m 0 - 0.6 m -
Corner Bell Medium 3 L/R
0.5 - 3.0 m 0 - 3.6 m -
1.0 - 3.0 m 3.6 - 8.6 m -
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Installation instructions
Figure 15: A clearence of at least 1 cm must be maintained between the bottom of the appliance and the fl oor.
1.6.3 Gas connection
Operation (gas regulator block (and receiver)) outside the appliance
(in the operating
unit): The gas connection is situated where the operating unit is built in near to the appliance.
Use only gas piping with a minimum diameter of 1/2” and a shut-off valve.
1.6.4 Operating unit
If the appliance is fi tted with an operating unit comprising gas control block and receiver, this will be located, once it has been built in, at a maximum of 50 cm from the left or right hand side of the appliance.
1.6.5 Convection package connections
When fi tting a convection package (= convection casing and convection set (1x or 2x)), consideration should be given to the openings at approximately 1 meter above the appliance for the warm air exiting grids.
1.7 POSITIONING THE APPLIANCE
Important: The fi replace is constructed on a suffi ciently solid fl oor that can bear the weight of the appliance.
Ensure a free space of at least 1 cm between the bottom of the appliance and the fl oor.
Ensure that the temperature of the fl oor under and in front of the appliance can never rise above 85°C! Make use of a temperature protection plate (of nonfl ammable material) on the fl oor if necessary. Take care with a fl oor made of a fl ammable material.
Min.1 cm
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Never position the appliance directly against the rear wall, but always place an nonfl ammable insulation plate, at least 12 mm thick, between the appliance and the rear wall, with free space on either side of 2 cm. (Total ± 5 cm.) The rear wall must be made of nonfl ammable material.
Never use combustible materials during the installation.
Ventilate the fi replace, by allowing vents above and below the fi replace.
During installation of the gas fi re, a clearance of 3 mm should be maintained on all sides of the appliance to allow for expansion of the appliance during operation.
Do not insulate the appliance! Only the top and sides may be fi tted with a strip of white, loose insulation wool (heat-resistant to 1000°C), width 15 cm max. to protect the wall.
Do not use fi breglass or Rockwool, or any other sort of insulating material. These emit a pungent odour. This is considered extremely unpleasant. They may also cause discolouring of the column.
Flammable materials, such as curtains, should not be placed in the vicinity of the gas fi re. Minimum safe distance: 100 cm.
If desired, fi t a convection package to the appliance.
(See chapter 1.1)
The appliance can be easily installed Corner Bell Medium 3 R with options: using a set of carrying brackets • 10 cm frame (4 sided) and mantle iron (accessory). After installing: • convection package
remove carrying brackets!
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Installation instructions
Figure 16: Appliance installed in ventilated chimney breast Horizontal outlet of the fl ue gas exhaust /combustion air supply via the wall. Fitted with the options / accessories:
• convection package (= convection casing and 1x convection set)
• 1x extra convection set
1
Inlet opening (appliance) convection air 2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) natural convection air 5
Outlet opening (appliance) convection air / connection convection set (2x or 4x) 6
Outlet opening (grill convection set) (chimney breast) convection air (2x or 4x) 7 ­ 8 Concentric fl ue connection appliance; Ø130-200 mm for a horizontal wall outlet 9 Horizontal wall outlet 10 Built in operating unit with gas regulator block and receiver
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Installation instructions
Figure 17: Appliance installed in ventilated chimney breast Vertical outlet of the fl ue gas exhaust / combustion air supply via the roof.
Fitted without convection package
1 Inlet opening (appliance) convection air 2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) convection air (2x) 5 Concentric fl ue connection appliance; Ø100-150 mm for a vertical roof outlet 6 Concentric fl ue system; Ø100-150 mm for a vertical roof outlet 7 Built in operating unit with gas regulator block and receiver
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Installation instructions
When fi tting the appliance, it can be levelled with the adjustable feet
. These adjustable feet can be reached via the openings (4x), after removing the protective covers, in the corners of the fl oor of the combustion chamber. The fl oor of the combustion chamber can be reached after the window and the grill around the burner have been removed (see chapter 4). Using an Allenkey (no. 5), the appliance can be adjusted to the required height.
- Adjustable feet seen from the bottom - Adjust height with Allenkey no. 5.
of the appliance.
Press the
4 protecting covers back into the fl oor.
- Position 4 protecting covers. - Protecting cover.
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Installation instructions
Position the gas supply pipe such that it can be easily mounted after installation.
Because the control system is outside the appliance, the gas pipe must lead to where the operating unit (built in), the gas regulator block (and the receiver) assembly are
fi tted.
Move the appliance until it is ± 5 cm from the rear wall and ensure it is level. Place the nonfl ammable insulation plate (min. 12 mm) between the appliance and rear wall. The appliance may not be installed against a fl ammable rear wall.
Attach the appliance to the rear wall with 2 wedge bolts. Use the adjustable mounting brackets at the side of the appliance for this.
- 2x Mounting bracket.
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Installation instructions
Figure 18: Operating unit
Frame with
door (white)
Operating unit
1.7.1 Gas connection operating unit
Important: During gas connection, take care not to twist the gas regulator block. Make sure that both the gas regulator block and the supply pipes are not subjected to stresses.
The appliance is supplied with a built-in operating unit.
Remove the decorative edging and door of the operating unit. Fit the separate operating unit, where the gas regulator block and receiver will be placed, on max. 50 cm from the appliance.
The burner, gas regulator block and receiver have been fully factory assembled.
Disconnect the bracket with the gas regulator block and receiver from the appliance. Carefully move the bracket with the gas regulator block, receiver, pipes and cables to the operating unit. Mount the bracket at the bottom of the operating unit.
Important: Take care that no pipes get damaged and no compression fi ttings come loose when moving the gas regulator block. Prevent twisting the fl exible pipes! Check all compression fi ttings for leaks afterwards!
Mount the receiver in the top of the operating unit. Check afterwards that all electric connections are properly connected.
General: Route all piping and cables from the operating unit to the appliance through an easily accessible hollow cavity. During subsequent installation of the operating unit, protect the gas regulator block and piping against encasement by cement etc.
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Installation instructions
Gas pipe
“rear burner”
Ø8 mm Flex.
Gas valve
“rear burner”
Gas pipe
“front burner”
Ø8 mm Flex.
Gas supply
connection
Gas regulator block
Thermocouple
Pilot light
pipe
Ø4 mm Flex.
Thermocouple
interrupter
Figure 19: Gas regulator block and gas valve: Gas and thermocouple connections
Important : Cement and chalk can damage the piping and can, in turn, lead to gas leaks.
Disassembly and assembly of pipes and cables:
If necessary for mounting, all pipe compression fi ttings and cable connectors can be temporarily disassembled. After mounting, carefully reassemble all pipes and cables. Check afterwards all compression fi ttings for leaks and that all electric connections are properly connected.
Important : Screw the thermocouple connection (and thermocouple interrupter) manually into the gas regulator block. Afterwards, carefully fasten a half turn with a spanner.
Note : Check that the fl exible burner pipes are correctly connected!
The gas connection of the gas valve “rear burner” must be connected to the “rear burner”! See Chapter 5. Switching over the fl exible burner pipes during assembly can lead to an explosive ignition. Prevent this at all costs!
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Installation instructions
Figure 20: Gas regulator block - Front
Inlet
Pressure Tap
Outlet
Pressure Tap
Gas supply connection
Gas connection for to the “front burner”
Gas connection for gas valve to the “rear burner”
Thermocouple interrupter connection
Adjustment Screw Minimum Burner pressure
Pilot light connection
Figure 21: Gas regulator block - Rear
Pilot Gas Adjustment Screw (Pierce the housing with a small screwdriver)
Adjustment Screw Maximum Burner pressure
Motor-knob
Microswitch8 Wire connecting
cable receiver
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Figure 22: Receiver - Top
Figure 23: Receiver - AUX connection - RESET button
Thermocouple
voltage / current
OUT - connection (yellow)
Piezo cable connection
RESET button
AUX: Electrical connection for gas valve “rear burner”
TCSW
Thermocouple voltage / current IN - connection (red)
6 VDC Adapter connection (option)
Connection 8 wire cable gas regulator block
Connection for external operating (option)
RESET button
AUX: Electrical connection for gas valve “rear burner”
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Installation instructions
1.7.5.1 Ceramic log set + chips of wood + embers + vermiculite granules
1 Place the ceramic mat on the burner in such a way that the holes in the mat are in
line with the burner openings.
2 Remove the embers carefully from their packaging and spread them evenly over the
burner mat and the grate around the burner.
3 Distribute the vermiculite granules (50 gram) evenly over the burner.
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Installation instructions
Note ! : Small embers and their residue should not be scattered on
the burner. This can cause a blockage on the burner orifi ces.
• Embers and vermiculite granules must not be placed next to the pilot light burner.
• Important: make sure that all burner openings remain free !!
Burner orifi ces, which are not open, could lead to a dangerous
situation.
4 Place the logs on the burner:
Appliance
Natural gas-burner Propane / Butane-burner
see fi gure: see fi gure:
Corner Bell Medium 3 L/R CF/LF 24 25
Keep the burner orifi ces unblocked !!!
5 Place the chips of wood around the burner.
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Installation instructions
Logs:
Log no u Log no v
Log no w Log no x
Log no y Log no z
Log no { Log no |
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Installation instructions
Figure 24: Log set Corner Bell Medium 3 L/R CF/LF Position natural gas burner
Figure 25: Log set Corner Bell Medium 3 L/R CF/LF Position propane/butane burner
Keep the burner orifi ces unblocked!
Embers must not be placed next to the pilot light burner
Embers must not be placed next to the pilot light burner
Keep the burner orifi ces unblocked!
u
w
x
y
z
{
v
u
w
x
y
z
{
v
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Installation instructions
1.7.5.2 Marble pebbles
1 Place the ceramic mat on the burner in such a way that the holes in the mat are in
line with the burner openings.
2 Spread the pebbles over the whole burner bed (burner and grid around the burner).
Make sure that the pilot light remains free.
Corner Bell Medium 3 L/R CF/LF : see fi gure 27
Figure 26: Marble pebbles-set natural gas and propane/butane-burner
IMPORTANT: Open area, in order to ensure free
accessibility of the pilot fl ame to the burner
Keep the burner orifi ces unblocked
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Installation instructions
Keep the burner orifi ces unblocked!
Figure 27: Marble pebbles Corner Bell Medium 3 L/R CF/LF Position natural gas and propane/butane burner
Keep the burner orifi ces unblocked!
Important: • Do not place any marble pebbles in front of the pilot light. Make sure that the pilot light can burn freely over the main burner.
Keep the burner orifi ces unblocked.
Only this way a proper ignition of the main burner is ensured.
Once the logs / marble pebbles have been positioned, replace the glass in the appliance, following the instructions in chapter 4: DISMANTLING / ASSEMBLING OF THE GLASS.
1.7.6 Mounting fl ue gas restriction plate
Depending on the length and shape of the concentric fl ue system and the chimney
construction, you should, if indicated, fi t a restriction plate with a certain width (B) into the ceiling of the combustion chamber. To do this, see the set-up options as listed in fi gure 4 through 14.
Marble pebbles must not be placed next to the pilot light burner
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Installation instructions
Important: Ensure that the correct fl ue gas restriction plate is mounted. Use of the correct fl ue gas restriction plate will provide optimum effi ciency, fl ame effect and combustion. Mounting an incorrect fl ue gas restriction plate can result in damage to the gas fi re.
Figure 28: Positioning restriction plate
Screw fastening (2x)
Assembly restriction plate
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Installation instructions


%

[
The following restriction plates are supplied:
Concentric fl ue connection appliance
[Ø130 - 200 mm]
[Ø100 - 150 mm]
Restriction plate: Horizontal wall outlet Roof-mounted outlet
Width: - B = 30 mm Width: B = 40 mm B = 40 mm Width: B = 50 mm B = 50 mm Width: B = 65 mm B = 65 mm Width: B = 80 mm -
1.7.7 Check overpressure hatches
There are two overpressure hatches in the roof of the combustion chamber (front).
Check that the hatches are loose, by lifting a little and carefully letting them come down again. Check if the packing under the hatches is sealed.
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Installation instructions
1.7.8 Checking the appliance following installation
After installation, visually check the gas fl ame. When the fi re is ignited, the fl ames should be short and blue/yellow in colour. These fl ames should gradually increase in height and become more yellow. When all fl ames are yellow, the gas fi re has reached the correct temperature.
THE GAS FIRE IS NOW READY FOR USE
Check functioning of overpressure hatch. Check packing of overpressure hatch. If necessary, the packing can be replaced by lifting the hatch, tilting it and removing via the opening.
Left overpressure hatch is in the correct Right overpressure hatch is in the correct position. position.
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Installation instructions
2 MAINTENANCE
2.1 ANNUAL MAINTENANCE
It is essential that the appliance, the complete concentric fl ue system (where possible) and the outlet are cleaned and inspected annually by a recognised fi tter/gas specialist. The safe operation of the appliance will thus remain guaranteed.
Maintenance consists of the following:
• Remove fi rst the embers, vermiculite granules, logs set or pebbles from the main burner and carefully clean these with a soft brush.
• Clean and inspect (visually) the main burner, pilot light, combustion chamber, fl ue system and combustion air intake. Dust can be removed using a vacuum cleaner.
• Clean the glass on the inside of the appliance with glass spray or ceramic hob cleaner. This also applies to the black mirror rear wall and side panels, if the appliance is fi tted with these.
• After cleaning;
Carefully replace the embers, vermiculite granules, logs set or pebbles on and
around the main burner according to the installation directions in this instruction booklet.
Do not place any embers, vermiculite granules, logs or pebbles against the
pilot light burner. Make sure that the pilot fl ame can burn at all times freely over the main burner. Only in this way is proper ignition of the main burner ensured.
Ignoring these directions could lead to a dangerous situation.
• Check the gas supply, fl ue system, and combustion air supply route for leaks.
• Check the correct operation of the gas regulator block, thermocouple circuit and the ignition of the main burner.
• Check the gas inlet-pressure (both when the appliance is off and when it burns at maximum) and the burner pressure.
• Check if the overpressure hatches are correctly positioned and check if the
packing seals properly under the hatches.
• Check the complete concentric fl ue system including the outlet construction.
A camera can be used to inspect the whole length of the fl ue gas outlet and the
combustion air intake. Also check that all connections are secure.
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Installation instructions
3 FAULTS
3.1 POSSIBLE REASONS
Possible reasons for the gas fi re going out are:
• The concentric fl ue system is not installed according to one of the methods detailed
in Paragraph 1.6.
• An incorrect “fl ue gas restriction plate” is fi tted.
• The pilot light extinguishes if fumes are not exhausted or are insuffi ciently
exhausted.
• The pilot light is either dirty or defective.
• Insuffi cient gas pressure.
• (Internal) leak of the concentric fl ue system.
• Thermocouple voltage is too low. This is usually caused by insuffi cient heating of the
thermocouple by the pilot light.
• Dirty electrical contacts in the thermo-electrical system; for example, the
thermocouple connection.
• Batteries in receiver or remote control are fl at.
3.2 SAFETY MEASURES IN THE APPLIANCE
3.2.1 Thermo-electric pilot light shut off
The appliance is protected by means of a thermo-electric pilot light shut off in the event of a gas escape from the main burner.
3.2.2 Over pressure safety system
The appliance is fi tted with a patented safety system, whereby the door will extract any over-pressure that arises in a controlled way. In this, a spring system briefl y causes the door to hinge forward a few centimetres. A loud noise can occur. A safety strip limits the maximum degree to which the door can be tilted.
If an over-pressure situation occurs, the appliance should be thoroughly checked by the installer.
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Installation instructions
4 DISMANTLING / ASSEMBLING OF THE GLASS
4.1 CORNER BELL MEDIUM 3 L/R HIDDEN DOOR (10 cm frame (4 sided))
Dismantling of the glass: Place paperboard on the chimney breast, under the appliance.
This helps prevent damage.
• Corner Bell Medium 3 - Right. • Pull the side panel forwards on the long
side, alongside the glass.
• Remove the side panel on the long side. • Pull the side panel forwards on the short
side, alongside the glass.
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• Remove the side panel on the short side.
• Remove the bottom panel . • Remove the bottom panel.
• Unscrew the strip at the front under the • Using a screwdriver, slide the strip a glass. Screws only need a couple of little to the left.
turns!
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• Remove the strip at the front. • Unscrew the long strip at the top a little
and leave the strip in place.
• Pull the glass carefully forwards at the bottom, and slide it a little to one side.
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• Lift the glass carefully and pull it • Remove the glass by slanting it forward forwards a little at the bottom. a little at the bottom and taking it out.
• The glass at the sides can be removed in the same way as the front glass.
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Assembling of the glass:
The assembly of the glass takes place in reverse order.
Important:
• The glass panes fi t together well. There must be no gaps between the glass panes,
or there will be a danger of fl ue leakage.
• The glass panes must fi t properly all round the edges of the combustion chamber.
• Check if the fastening strips have been properly mounted all round.
• Check if the compression spring has been replaced in the correct position.
• Make sure that the compression spring • Side glass compression spring.
stays in the correct position.
All fastening strips on the top
side remain in position!
Compression spring position
Side glass compression spring
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5 DIAGRAM ELECTRICITY AND GAS
Gas supply connection
Thermocouple
Ignition(piezo)cable
2 Wire cable
Motor­knob
Gas pipe “Rear burner”
GAS
REGULATOR
BLOCK
“red”
“black”
AUX
“red”
“yellow”
Pilot light
“Front burner”
“Rear burner”
Pilot light gas pipe
Thermocouple interruptor
8 Wire connecting cable
Gas pipe “Front burner”
Gas valve
“Rear burner”
AC power adapter 230 VAC (option)
Button “RESET”
Receiver (with battery compartment for 4 AA-batteries)
Connection cable (option) for external operating (i.a. Domotica systems)
Thermo-electrical cable TC
Thermo-electrical cable SW
Double burner: : Perforation pattern “Centre Fire” double burner.
+ : Perforation pattern “Line Fire” double burner.
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6 DIMENSIONS
6.1 CORNER BELL MEDIUM 3 L
6.1.1 CORNER BELL MEDIUM 3 L - Hidden Door Fitted with the options: Convection casing
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6.1.2 CORNER BELL MEDIUM 3 L - Hidden Door + 10 cm Frame
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6.2 CORNER BELL MEDIUM 3 R
6.2.1 CORNER BELL MEDIUM 3 R - Hidden Door Fitted with the options: Convection casing
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6.2.2 CORNER BELL MEDIUM 3 R - Hidden Door + 10 cm Frame
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OPERATING UNIT
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7 TECHNICAL DETAILS/REGULATIONS
National installation regulations:
Gas safety installation and use regulations 1998 plus all relevant
safety and building regulations concerning fi re installation
Document J: Combustion appliances and fuel storage systems
Model : CORNER BELL MEDIUM 3 L/R CF (Centre Fire)
Gas : NATURAL GAS : BUTANE / PROPANE
Country :
GB; G
reat Britain
/IE;
Ireland :
GB; G
reat Britain
/IE;
Ireland
Product identifi cation no : 0063CM3684 : 0063CM3684 Type of appliance under CE-norm : C11 / C31 / C
31S
: C11 / C31 / C
31S
Category of appliance : I2H natural gas G20 : I
3B/P
butane/propane G30/G31
Nominal heat input : 11.5 kW : Butane (G30) : 11.0 kW (Gross calorifi c value) Propane (G31) : 9.2 kW
Nominal heat output : 8.8 kW : 7.1 - 8.5 kW Effi ciency class : 1 (85%) : 1 (85%) NOx-class : 5 : 5
Gas rate (max.) : 1.11 m
3
s
/hr. : Butane (G30) : 880 gr/hr.
Propane (G31) : 700 gr/hr.
Supply pressure : 20.0 mbar : Butane (G30) : 37.0 mbar Propane (G31) : 37.0 mbar
Burner pressure (max.) Hot : 15.5 mbar(*) : 29.0 mbar(*)
Burner pressure (max.) Cold : 14.8 mbar(**) : 29.0 mbar(**)
Burner pressure (min.) : 2.0 mbar(***) : 2.0 mbar(***)
Primary air inlet burner Rear : 1x Ø12.0 mm : 1x Ø20.0
+corner
mm +
2x Ø5.0 mm
Primary air inlet burner Front : 1x Ø12.0 mm : 1x Ø20,0
+corner
mm +
2x Ø5.0 mm
Gas regulator block (remote control) : Mertik GV 60 : Mertik GV 60 Main burner : Centre Fire 827x130 mm : Centre Fire 827x130 mm Main burner injector Rear : no 190 (= 1x Ø1.90 mm) : no 110 (= 1x Ø1.10 mm) Main burner injector Front : no 190 (= 1x Ø1.90 mm) : no 125 (= 1x Ø1.25 mm) Pilot light burner : SIT 0.145.019 : SIT 0.145.019 Pilot light burner injector : no 36 (SIT 0.977.091) : no 23 (SIT 0.977.150) Gas connection : 3/8” G / Ø12 mm : 3/8” G / Ø12 mm Concentric fl ue system connection : Ø100 mm - Ø150 mm or : Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm Ø130 mm - Ø200 mm
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Model : CORNER BELL Medium 3 L/R CF (Centre Fire)
Gas : NATURAL GAS : BUTANE / PROPANE
Country :
GB; G
reat Britain
/IE;
Ireland :
GB; G
reat Britain
/IE;
Ireland
Batteries remote control
- Receiver : 4x 1.5V AA : 4x 1.5V AA
- Hand-transmitter : 1x 9V block : 1x 9V block
Weight:
- Basis model: Hidden Door : 96 kg : 96 kg
- Model: Hidden Door with 10 cm : 110 kg : 110 kg frame and mantle iron
- Option: Convection package : 14 kg : 14 kg
(*) : Both burners at maximum. Appliance is on temperature. (**) : Both burners at maximum. Appliance is cold. (***) : Both burners at minimum.
Flue gas exhaust and combustion air supply: Roof-mounted outlet : Concentric fl ue system Ø100 mm - Ø150 mm. Rigid and/or fl exible.
Horizontal wall outlet : Concentric fl ue system Ø130 mm - Ø200 mm. Rigid. With wall outlet, depending on the fl ue confi guration; Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm.
Heat changing surface: Entire front of the appliance.
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Model : CORNER BELL MEDIUM 3 L/R LF (Line Fire)
Gas : NATURAL GAS : BUTANE / PROPANE
Country :
GB; G
reat Britain
/IE;
Ireland :
GB; G
reat Britain
/IE;
Ireland
Product identifi cation no : 0063CM3684 : 0063CM3684 Type of appliance under CE-norm : C11 / C31 / C
31S
: C11 / C31 / C
31S
Category of appliance : I2H natural gas G20 : I
3B/P
butane/propane G30/G31
Nominal heat input : 12.0 kW : Butane (G30) : 12.5 kW (Gross calorifi c value) Propane (G31) : 10.8 kW
Nominal heat output : 9.2 kW : 8.3 - 9.6 kW Effi ciency class : 1 (85%) : 1 (85%) NOx-class : 5 : 5
Gas rate (max.) : 1.15 m
3
s
/hr. : Butane (G30) : 950 gr/hr.
Propane (G31) : 780 gr/hr.
Supply pressure : 20.0 mbar : Butane (G30) : 37.0 mbar Propane (G31) : 37.0 mbar
Burner pressure (max.) Hot : 12.5 mbar(*) : 29.0 mbar(*)
Burner pressure (max.) Cold : 11.8 mbar(**) : 29.0 mbar(**)
Burner pressure (min.) : 1.7 mbar(***) : 2.0 mbar(***)
Primary air inlet burner Rear : 1x Ø10.0 mm : 1x Ø20.0
+corner
mm +
2x Ø5.0 mm
Primary air inlet burner Front : 1x Ø10.0 mm : 1x Ø20,0
+corner
mm +
2x Ø5.0 mm
Gas regulator block (remote control) : Mertik GV 60 : Mertik GV 60 Main burner : Line Fire 827x130 mm : Line Fire 827x130 mm Main burner injector Rear : no 190 (= 1x Ø1.90 mm) : nr. 115 (= 1x Ø1.15 mm) Main burner injector Front : no 230 (= 1x Ø2.30 mm) : nr. 135 (= 1x Ø1.35 mm) Pilot light burner : SIT 0.145.019 : SIT 0.145.019 Pilot light burner injector : no 36 (SIT 0.977.091) : no 23 (SIT 0.977.150) Gas connection : 3/8” G / Ø12 mm : 3/8” G / Ø12 mm Concentric fl ue system connection : Ø100 mm - Ø150 mm or : Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm Ø130 mm - Ø200 mm
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Model : CORNER BELL Medium 3 L/R LF (Line Fire)
Gas : NATURAL GAS : BUTANE / PROPANE
Country :
GB; G
reat Britain
/IE;
Ireland :
GB; G
reat Britain
/IE;
Ireland
Batteries remote control
- Receiver : 4x 1.5V AA : 4x 1.5V AA
- Hand-transmitter : 1x 9V block : 1x 9V block
Weight:
- Basis model: Hidden Door : 96 kg : 96 kg
- Model: Hidden Door with 10 cm : 110 kg : 110 kg frame and mantle iron
- Option: Convection package : 14 kg : 14 kg
(*) : Both burners at maximum. Appliance is on temperature. (**) : Both burners at maximum. Appliance is cold. (***) : Both burners at minimum.
Flue gas exhaust and combustion air supply: Roof-mounted outlet : Concentric fl ue system Ø100 mm - Ø150 mm. Rigid and/or fl exible.
Horizontal wall outlet : Concentric fl ue system Ø130 mm - Ø200 mm. Rigid. With wall outlet, depending on the fl ue confi guration; Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm.
Heat changing surface: Entire front of the appliance.
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8 REPLACEMENT PARTS LIST
When requesting service or ordering replacement parts, please quote the model type and serial number. All parts listed in this manual may be ordered from a Bellfi res dealer.
No Article no Description
1 334987 Main burner “Centre Fire” 827 x 130 mm Natural gas G20 / Butane/Propane G30/G31 G20: 1x Ø12.0 mm front + 1x Ø12.0 mm rear G30/G31: 1x Ø20.0
+corner
mm + 2x Ø5.0 mm front and
1x Ø20.0
+corner
mm + 2x Ø5.0 mm rear 2 334984 Burner mat L = 827 mm “Centre Fire” 3 334988 Burner injector Natural gas; Front: no 190 (1x Ø1.90 mm) 4 334988 Burner injector Natural gas; Rear: no 190 (1x Ø1.90 mm) 5 335122 Burner injector Butane/Propane; Front: no 125 (1x Ø1.25 mm) 6 334992 Burner injector Butane/Propane; Rear: no 110 (1x Ø1.10 mm)
7 334986 Main burner “Line Fire” 827 x 130 mm Natural gas G20 / Butane/Propane G30/G31 G20: 1x Ø10.0 mm front + 1x Ø10.0 mm rear G30/G31: 1x Ø20.0
+corner
mm + 2x Ø5.0 mm front and 1x Ø20.0
+corner
mm + 2x Ø5.0 mm rear 8 334985 Burner mat L = 827 mm “Line Fire” 9 334989 Burner injector Natural gas; Front: nr. 230 (1x Ø2.30 mm) 10 334988 Burner injector Natural gas; Rear: nr. 190 (1x Ø1.90 mm) 11 334991 Burner injector Butane/Propane; Front: nr. 135 (1x Ø1.35 mm) 12 334990 Burner injector Butane/Propane; Rear: nr. 115 (1x Ø1.15 mm)
13 333597 Gas regulator block; GV 60 (M10 Thermocouple connection) 14 302122 3/8” male x 12 Compression fi tting 15 302084 Nut Ø8 mm for burner supply GV 60 for “front burner” 16 302089 Olive Ø8 mm for burner supply GV 60 for “front burner” 17 333607 Gas valve “rear burner” 18 333608 Adapter 3/8”bsp x 3/8”+ O-ring 19 333610 Nut Ø8 mm for gas valve “rear burner” 20 333611 Olive Ø8 mm for gas valve “rear burner” 21 302086 Cut-off nipple Ø4 mm GV 60 22 333601 Cable (sw): Receiver - Thermocouple interrupter, L = 500 mm 23 333602 Cable (tc): Receiver - Thermocouple interrupter, L = 500 mm 24 333598
Hand-held transmitter: Display screen: Temperature and two programmes 25 333599 Cover battery compartment hand-held transmitter - with imprint: Operating double burner 26 333600 Receiver GV 60 - EU 27 302068 8 Wire connecting cable Gas regulator block - Receiver, L = 500 mm 28 302421 Piezo ignition cable, 2x 2.8 x 0.8 mm, L = 1500 mm
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No Article no Description
29
321926 Thermocouple M10 - 1500 mm
30 333604 Thermocouple interrupter M10
31 310908 Pilot light set outer casing, Double fl ame
32 310909 Packing pilot light set outer casing 33 310910 Pilot light injector; Natural gas; no 36 34 310912 Pilot light injector; Butane/Propane; no 23 35 310907 Piezo electrode for pilot light, 2.8 x 0.5 mm 36 302062 Nut piezo electrode 37 319842 Nut thermocouple 38 332552 Pilot light olive; Ø4 mm, steel 39 332553 Pilot light nut; Ø4 mm, steel 40 322552 Pilot light pipe; Ø4 mm, L = 1500 mm, Flexible, Stainless steel 41 325750 Burner pipe; Ø8 mm, L = 1500 mm, Flexible, Stainless steel - 10 kW+, “front burner” 42 325750 Burner pipe; Ø8 mm, L = 1500 mm, Flexible, Stainless steel - 10 kW+, “rear burner”
43 326055 Nut; Ø8 mm, compression elbow main burner 44 326054 Olive; Ø8 mm, compression elbow main burner
45 334688 Glass Corner Bell Medium 3 front (976 x 467 x 4 mm) 46 333227 Glass Corner Bell Medium 3 side (328 x 467 x 4 mm)
47 301669 Tube ceramic glue
48 301593 Black fi bre glass tape 15 x 3 mm, adhesive 49 319664 Black fi bre glass tape 30 x 2 mm, adhesive 50 311006 Black fi bre glass tape 20 x 2 mm, adhesive 51 301617 Black fi bre glass cord Ø10 mm
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