Bellfires DERBY 3 Installation Instructions And Instructions For Use

This document is an essential part of your gas fi re.
Read it carefully before installation and use of the
gas fi re and keep it in a safe place!
INSTALLATION INSTRUCTIONS AND INSTRUCTIONS FOR USE
DERBY 3
Gas fi res with closed combustion system
Bellfi res wishes you many cosy evenings with your new Bellfi res gas fi re
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Instructions for use and installation instructions
BELLFIRES GAS FIRES WITH CLOSED COMBUSTION SYSTEM:
Derby 3 (DY3)
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Instructions for use and installation instructions
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Instructions for use and installation instructions
CONTENTS
Page
1. WARRANTY TERMS ................................................................................. 7
2. INSTRUCTIONS FOR USE ....................................................................... 9
3. INSTALLATION INSTRUCTIONS .............................................................. 22
4. MAINTENANCE ......................................................................................... 81
5. FAULTS ...................................................................................................... 82
6. DISMANTLING
/ ASSEMBLING OF THE GLASS ....
..............................
... 83
7. ELECTRICAL DIAGRAM .............................................................
.........
..... 89
8. DIMENSIONS ............................................................................................ 90
9. TECHNICAL DETAILS/REGULATIONS .................................................... 95
10. REPLACEMENT PARTS LIST .................................................................. 97
11. DISPOSAL OF PACKAGING AND APPLIANCE ....................................... 100
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Instructions for use and installation instructions
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Instructions for use and installation instructions
1 WARRANTY TERMS
Bellfi res gas fi re
Warranty
Bellfi res guarantees the quality of the supplied hearth and the quality of the materials used.
This warranty runs for a period of twelve (12) months from fi rst use of the hearth and covers defects which are a result of construction faults or the failure of component parts.
Bellfi res has an obligation under the terms of this warranty (at its discretion) not to charge for the replacement of any component parts.
Note: The following aspects are not covered under the terms of the warranty:
- defects arising which are attributable in whole or in part to: a Not paying due heed to installation, operating and maintenance instructions b Fitting/installation or repair by third parties (including the buyer) c Discolouration in the ironwork as a result of heat transfer
- the sealing cord, the thermocouple and the glass of the product
Should you wish to claim under the warranty,
please contact your dealer.
Please carefully retain your invoice with this warranty!
Your Bellfi res dealer: Date of installation:
Bellfi res
Hallenstraat 17
NL-5531 AB Bladel
Tel. + 31 497 339200 Fax. + 31 497 339210
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Instructions for use and installation instructions
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Instructions for use and installation instructions
2 INSTRUCTIONS FOR USE
2.1 INTRODUCTION
Congratulations on your purchase of this modern Bellfi res gas fi re. This quality product will provide you with many years of enjoyment due to the fl ame effect and warmth that it provides. Please read the instructions for use carefully before using the appliance for the fi rst time. Keep this booklet in a safe place.
2.2 BUILT-IN PROTECTION OF THE APPLIANCE
The appliance is fully protected by means of a thermo-electric pilot light shut off in the event of a gas escape from the main burner. In addition, the appliance is fi tted with a patented safety system, whereby the door will extract any over-pressure that arises in a controlled way. In this, a spring system briefl y causes the door to hinge forward a few centimetres. A loud noise can occur. If this happens, immediately close the gas tap and contact the fi tter.
2.2.1 Safety
Do not place embers, vermiculite granules, wood logs or pebbles against the pilot light burner. Make sure that the pilot fl ame can burn at all times freely over the main burner. Only in this way is proper ignition of the main burner ensured. Ignoring these directions could lead to a dangerous situation.
It is essential that the appliance, the complete concentric fl ue system and the outlet are cleaned and inspected annually by a recognised fi tter/gas specialist. The safe operation of the appliance will thus remain guaranteed. See for additional instructions Chapter 4: Maintenance.
If the pilot fl ame goes out for any reason, wait for 5 minutes before attempting to re-light it.
The gas fi re must never be used with the door open or the door glass removed.
Never place fl ammable material on the ceramic log set.
The fi lling of the main burner with embers, vermiculite granules, wood logs or pebbles may not under any circumstances be changed or added to.
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Do not place easily-fl ammable materials, such as nylon clothing or fl ammable liquids, in the vicinity of the gas fi re.
Ensure at all times that children and other people who are not
aware of the operation of the gas appliance are only in the vicinity of the appliance exclusively under supervision.
Use a fi reguard to protect the people and children mentioned above against possible burns.
2.3 OPERATING YOUR GAS FIRE - GENERAL
Read these instructions carefully before lighting the fi re !!
The gas fi re can be operated with a pilot light that burns continuously. The ignition and control knob are located outside the gas fi re in a special box (supplied) (operating unit)
.
The pilot light is situated in the front of the burner, behind a cowl. Should the pilot light
go out, you must wait fi ve (5) minutes before attempting to re-ignite the fi re.
Important
Once the fi re is lit, it must burn at maximum for approx. 10 minutes to allow the chimney to come up to temperature.
2.4 HAND CONTROL
The burner is operated using the control knob. Select the required setting and the burner will then burn at this setting until it is changed.
Figure 1: Gas regulator block BM 733
“OFF” POSITION
IGNITION POSITION
CONTROL KNOB
BURNER CONTROL RANGE
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2.4.1 Igniting the fi re
• Open the gas supply valve in the gas pipe to the appliance.
• Press in the control knob and turn it (clockwise) as far as possible. It is now in the “off” position.
• Press the control knob and turn it anti-clockwise to the “PILOT” ignition position. You will hear a click, which is the spark for the pilot light. You may have to “click” several times before the pilot light ignites.
• Once the pilot light is ignited, hold in the knob for another ten (10) seconds and then release it.
I
mportant: If the pilot fl ame goes out, then wait for at
least 5 minutes before repeating the above procedure.
• The burner is ignited by turning the knob anti-clockwise to the desired setting.
Important: • When the main burner is switched on by turning the motor knob to the left, the burner must
ignite within 10 seconds. If this does not happen, immediately close the gas tap and warn the fi tter.
• If the main burner ignites with a pop; immediately close the gas tap and warn the fi tter.
2.4.2 Turning off the fi re
Press the knob and turn it to “PILOT”. The burner will continue to burn for a few seconds before being extinguished.
2.4.3 Extinguishing the pilot light
You can extinguish the pilot light by pressing the control knob when it is in the “PILOT” position and turning it clockwise to the “OFF” position. If the gas fi re is not going to be used for a long period of time, it is recommended to close the gas supply valve to the fi re.
I
mportant: If the pilot fl ame goes out for any reason, wait for 5 minutes before attempting to re-light it.
If the pilot light frequently goes out, then please contact your installer.
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2.5 REMOTE CONTROL
2.5.1 General
The appliance is opperated by radio remote control. This comprises a hand-held transmitter and a receiver. The receiver is part of the gas control block assembly.
The receiver and the gas control block are behind the (white) panel door (operating unit) next to the appliance. Press the door inwards to open; this will release the catch and the door will spring out.
The hand-held transmitter and receiver are powered by batteries. Hand-held transmitter : 1x 9V battery. Receiver : 4x 1.5V battery type LR6 or AA. Option: 6V adapter (230 VAC). Available from your fi tter.
Note: Hand-held transmitter and receiver are not interchangeable with previous models.
2.5.2 Hand-held transmitter
The remote control works by radio signal. The hand-held transmitter is confi gured in the factory with a unique signal code.
Figure 2: Hand-held transmitter
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Figure 3: Receiver “RESET” button
Set the display
• Connect the batteries. By simultaneously pressing OFF and (small fl ame), can be switched from °F (and 12 hour clock) to °C (and 24 hour clock), or vice versa.
• The display will automatically return to mode after some time, but you may immediately return to mode by pressing the OFF button.
Set the current time
• By simultaneously pressing (large fl ame) and (small fl ame), the display fl ashes.
You are in SET mode.
• While the screen is fl ashing, you can adjust the time.
• Press (large fl ame) to set the hour and (small fl ame) to set the minute.
• Wait or press OFF to return to mode.
Important: Setting up signal code before using the appliance for the fi rst time.
Before the appliance can be used, the receiver must fi rst learn the hand-held transmitter’s signal code.
• Press the “RESET
button on the receiver, and keep this pressed until 2 audio signals
are heard. See fi gure 3. Release the “RESETbutton after the second (somewhat longer) audio signal.
Press, within 20 seconds, the
(small fl ame) button on the hand-held transmitter,
until 2 short signals are heard. The signal code has now been set up on the receiver
.
If, however, a single long sound is heard, this means that setting the signal code has
failed or that the wiring has been connected incorrectly.
You only need to set up the signal code once. It is not necessary when changing the batteries of the hand-held transmitter or receiver.
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Manual operation
Here you can turn the burner on and off, and adjust the height of the fl ames.
• Press (large fl ame) to turn on the burner and to increase the fl ame height.
• Press
(small fl ame) decrease the fl ame height to turn the burner off.
The pilot light will keep burning. (Stand-by position)
The appliance will automatically revert to stand-by if: ° the hand-held transmitter is outside the range of the receiver for more
than 6 hours.
° the batteries in the hand-held transmitter are almost depleted. ° the batteries in the receiver are fully depleted. (The pilot light will also be turned off.)
This also applies to the Thermostat and Timer operation.
When one of the buttons on the hand-held transmitter is pressed (except
the SET button), the transmission symbol
appears on the screen.
The receiver confi rms the transmission with an audio signal.
Operating day temperature thermostat
(Appliance is in the stand-by position and the pilot light is burning.)
Automatic temperature regulation of the pre-set day temperature. The room temperature is measured and compared with the pre-set day temperature. The fl ame height is automatically regulated so as to reach the pre-set day temperature. Also see: Setting the desired temperature.
Operating possibilities
It is possible to use the remote control in 3 ways to operate the appliance:
1 :
2 : and
3 :
You can cycle through the menu with operating possibilities by repeatedly depressing the SET button.
At the selected starting time (P1 or P2 ) or stopping time (P1 or P2
) is
also shown.
Returning to is also possible by pressing the (small fl ame) or
(large fl ame)
button.
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Operating the night temperature thermostat (Appliance is in the stand-by position and the pilot light is burning.) Automatic temperature regulation of the pre-set night temperature. The room temperature is measured and compared with the pre-set night
temperature. The fl ame height is automatically regulated so as to reach the pre-set night temperature. Also see: Setting the desired temperature.
Timer operation
(Appliance is in the stand-by position and the pilot light is burning.)
Appliance functions automatically according to the two pre-set heating periods;
P1 and P2. These heating periods repeat automatically every 24 hours. Also see: Programming the timer: P1 and P2.
The appliance works thermostatically at the pre-set starting times P1 and P2 and the room temperature is automatically regulated to the pre-set day temperature .
The appliance works thermostatically at the pre-set stopping times P1
and
P2
and the room temperature is automatically regulated to the pre-set night temperature . In order to allow the appliance to regulate the temperature at night, the night temperature must be set to at least 5°C.
If the setting is lowered to , the appliance will switch to stand-by at night. The appliance will automatically operate at the following day cycle .
N.B.: The pre-set temperature is shown on the screen every 30 seconds.
Setting the desired temperature
• Select the desired mode of operation or
by pressing the SET button
briefl y.
• Press the SET button until the temperature indication on the display begins to fl ash.
• Set the temperature with (large fl ame) or (small fl ame).
• Wait or press the OFF button briefl y to go to mode.
• If the temperature control in should be off (lower battery consumption), decrease the night temperature until appears on the display.
Important: Place the hand-held transmitter in a place that is not
infl uenced by direct sunlight, draught, heat from the appliance and other heat sources.
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Programming the timer: P1 and P2
• Select the desired mode of operation by pressing the SET button briefl y.
Press the SET button until P1 (heating period 1) and the time appear in the
display. (The time indication fl ashes.)
• Set the time for the beginning of the fi rst heating period by pressing (large fl ame) for houre and (small fl ame) for minute’setting.
• Press the SET button briefl y; P1
appears on the display. Set the time for the end
of the fi rst heating period.
• Press SET again to set the second heating period P2
(heat ON) and P2
(heat
OFF).
• Wait a moment or press OFF to switch back to
mode.
2.5.3 Operation (Remote Control)
Igniting the fi re
• Open the gas supply valve in the gas pipe to the fi re.
• Press the “O I” switch on the gas control block to the “I” position.
• Turn the operating knob on the gas control block to the ON position.
• Switch the hand-held transmitter to the
position.
• On the hand-held transmitter, press the OFF and (large fl ame) buttons simultaneously. A short tone will signal the start. Release the buttons. Short beeps will then follow until the pilot light and main burner are ignited. Once the main burner has been ignited, the fl ame height will automatically rise to the maximum position.
Important: If the pilot fl ame goes out for any reason, wait for 5 minutes before attempting to re-light it.
If the pilot light does not ignite after 3 ignition attempts; close the gas tap and warn the fi tter.
Once the pilot light is burning, the main burner must ignite within 10 seconds automatically. If this does not happen, immediately close the gas tap and warn the fi tter.
If the main burner ignites with a pop; immediately close the gas tap and warn the fi tter.
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Figure 4: Gas regulating block; Operating Knob in ON-position
Motor-Knob (in maximum position)
Microswitch
Operating Knob
Connection Piezo Igniter (only for MANual control)
ON/OFF Switch
8-wire
Receiver Jack
• Possible error messages: * 3x short audio signal, audible when the motor-knob operates: Receiver batteries need changing soon (having heard this signal, the appliance can be ignited another ten times approximately). * 5 second unbroken tone: Error. For example, one of the cables may not be properly connected, the “O I” switch is not in the “I” position. * 5 short beeps: Ignition of the pilot light and main burner failed. Possible cause: air in the pilot light pipe.
Important: If the pilot fl ame goes out, then wait for at least 5 minutes before repeating the above procedure.
Setting the fl ame height / extinguishing the fi re
• After ignition, the burner automatically sets the fl ames to the maximum height
.
• Press button (small fl ame) to lower the fl ames and to turn off the main burner
(Extinguishing the fi re: small fl ame button: pilot light remains burning (stand-by position)!)
(Pressing briefl y the
(small fl ame) button gradually lowers the fl ames to the low
position.)
Pressing the (small fl ame) button twice automatically lowers the fl ames to the low
position. (When this happens, the fl ames will fi rst automatically go to maximum!)
This is indicated by “LO” on the display.
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• Press button
(large fl ame) to increase the fl ame level and to turn on the burner from the stand-by position. (Pressing briefl y the (large fl ame) button gradually increases the fl ames to the
high position.) Pressing the (large fl ame) button twice automatically increases the fl ames to the
high position. This is indicated by “HI” on the display.
Important: If you turn on the main burner by pressing the (large fl ame) button, it must ignite within 10 seconds. If this does not happen, immediately close the gas tap and warn the fi tter.
If the main burner ignites with a pop; immediately close the gas tap and warn the fi tter.
Switching off the appliance
• Press the
(small fl ame) button to lower the fl ames or to switch off the main burner.
• Then press the OFF button to switch off the appliance, including the pilot light.
• Press the “O I” switch (on the gas control block) to the “O” position. This conserves
battery life.
• If the appliance is not to be used for some time, please close the gas supply valve in the gas pipe.
Important: If the pilot fl ame goes out for any reason, wait for 5 minutes before attempting to re-light it.
Faults
• If the signals from the hand-held transmitter do not seem to be reaching the receiver, the cause may be:
* Spent batteries: replace the batteries. * An electronic problem: press the “RESET” button on the receiver.
• If the appliance regularly switches itself off, please contact your installer.
Replacing the batteries
• The hand-held transmitter/receiver batteries have a service life of approx. one year.
We recommend you use alkaline batteries. Rechargeable batteries are not permitted.
• The batteries must be replaced whenever:
1 Hand-held transmitter : The battery symbol indicates this in the display. : Battery fully charged
: Battery empty
2 Receiver: 3x short audio signal, audible when the motor-knob operates.
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Instructions for use and installation instructions
1 Hand-held transmitter:
* Open the cover on the back of the transmitter. * Carefully remove the 9V battery and disconnect it from the contact.
Do not pull the wires! * Connect the new battery and replace in the battery compartment. Close the cover.
2 Receiver: * Carefully pull the receiver assembly out of the compartment behind the (white) panel door.
* Open the cover. * Remove the batteries from the battery compartment. * Place four new 1.5V batteries (LR6 or AA type) as indicated in the battery
compartment. The negative end (-) of the battery must always be at the contact spring end of the compartment.
* Close the cover and place the receiver back in its holder.
• If the batteries are inserted incorrectly, the electronics or drive may be irreparably
damaged.
• Only replace the batteries when the appliance has been completely switched off.
Figure 5: Gas regulating block; Operating Knob in MAN-position
2.5.4 Operation (Hand control)
In an emergency it is possible to operate the appliance manually. To do so, the ignition (piezo) cable must fi rst be removed and transferred carefully to the piezo connector on the gas control block.
Motor-Knob (in maximum position)
Microswitch
Operating Knob (in Position for Manual Ignition)
Metallic Core for Manual Ignition (recessed switch)
Connection Piezo Igniter (only for MANual control)
ON/OFF Switch
8 Wire
Receiver Jack
Piezo button (only for MANual control)
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Instructions for use and installation instructions
Igniting the fi re
• Open the gas supply valve in the gas pipe to the fi re.
• Switch the “O I” switch on the gas regulating block to the “I” position.
• Turn the motor-knob on the gas regulating block completely to the right, in the OFF position. The switch will audibly ‘click’.
• Turn the operating knob on the gas control block to the MAN position. A recessed switch within the knob will become visible.
• Press the recessed switch. Use a pen or similar instrument to do this.
Gas will now fl ow to the pilot light.
• While holding down the recessed switch, press the (square) piezo button several times (the piezo button is alongside the “O I” switch) to ignite the pilot light.
Check whether the pilot light has been lit through the glass.
l Once the pilot light is lit, the recessed switch must be kept down for a further ten
seconds, after which it can be released.
Important: If the pilot fl ame goes out, then wait for at least 5 minutes before repeating the above procedure.
• Move the operating knob to the ON position. Depending on the position of the motor­knob, the burner will either ignite or not.
• By turning the motor-knob anti-clockwise to the desired position, the burner will ignite and the fl ame height can be controlled.
Important: • When the main burner is switched on by turning the motor knob to the left, the burner must
ignite within 10 seconds. If this does not happen, immediately close the gas tap and warn the fi tter.
• If the main burner ignites with a pop; immediately close the gas tap and warn the fi tter.
Extinguishing the fi re
• Turn the motor-knob on the gas regulating block as far as it will go in a clockwise
direction. The knob will audibly ‘click’. The burner is now switched off. The pilot light will remain lit.
Switching off the appliance
• Press the “O I” switch on the gas regulating block to the “O” position. The pilot light will be extinguished.
• If the gas fi re is not going to be used for a long period of time, it is recommended to close the gas supply valve to the fi re.
Important: If the pilot fl ame goes out for any reason, wait for 5 minutes before attempting to re-light it.
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2.6 USING THE APPLIANCE FOR THE FIRST TIME
The gas fi re is coated with a lacquer layer resistant to high temperature. During the fi rst hours of operation, the burning in of the lacquer may result in an unpleasant smell. This is harmless, however. Operating the gas fi re at full capacity for a few hours, while ventilating the room, will eliminate the smell. After using your gas fi re for the fi rst few times, you may be aware of a light deposit on the inside off the glass. This is caused by the paint curing. Once your fi replace has cooled down, this deposit can be removed with glass cleaner or ceramic hob cleaner.
2.7 DAILY MAINTENANCE
• Ensure that as little dust, and as few particles of cigarette smoke, candles and oil lamps as possible pollute the air in the room in which the appliance is used. Heating of these particles by the convection system of the appliance could lead to discoloration of the walls and ceiling. It is therefore very important to ensure that the room in which the appliance is located is suffi ciently ventilated. Regularly remove any dust deposits from behind the control fl ap by means of a vacuum cleaner.
Important: If the glass is broken or cracked, it must be immediately replaced before operating the gas fi re again.
If the appliance has two or more glasss, regularly check whether the glass panes fi t fi rmly together. Gaps between the glass panes can lead to the leakage
of fl ue gasses into the living room!
• If anything is spilt on the fi re, switch it off immediately and wait for it to cool down suffi ciently before cleaning. Never use scouring powder, aggressive cleaners or fi re polish on the gas fi re. Use only a dry lint free cloth.
• Heat resistant lacquer in aerosols can be obtained from your distributor. During the yearly maintenance, the lacquer can be used to repair small areas of damage.
The installation must only be carried out by a
“Gas Safe Register” registered installation engineer.
IMPORTANT
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3 INSTALLATION INSTRUCTIONS
3.1 GENERAL
The gas fi re must be positioned and connected as a “room sealed system” (balance fl ue) appliance by a “Gas Safe Register” registered gas installation engineer in accordance with the following installation instructions, nationally and locally applicable regulations (see “Technical Details/ Regulations” at the rear of this manual). If you have any queries regarding the installation, please consult your local gas company.
Important: Before beginning the installation, check that the details on the rating plate correspond to the gas type and pressure to which the appliance will be connected.
The appliance is factory set to the correct nominal heat input. The pilot light is set to the correct level of consumption.
Depending on the requested version, the appliance will be delivered from the factory with a Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm concentric connection for extracting the fl ue gases and supply of combustion air.
It is possible to install the gas fi re with either a wall or roof outlet.
The roof connection must be carried out using the concentric fl ue system Ø100 mm ­Ø150 mm. The fumes are exhausted naturally to the outside environment through the inner Ø100 mm pipe whereas the combustion air supply passes between the Ø100 mm and Ø150 mm pipes.
The wall connection must be carried out using the concentric fl ue system Ø130 mm ­Ø200 mm. The fl ue gases are evacuated outside by means of natural draft through the internal pipe of Ø130 mm, whereas the combustion air is supplied between the pipes of Ø130 mm and Ø200 mm. The wall outlet itself is, depending on the concentric fl ue gas system confi guration, Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm.
The gas fi re can be installed in a completely sealed or mechanically ventilated house without extra ventilation and/or fume extraction.
The gas fi re can be installed as an insertion into an existing open fi re place or as a built-in appliance in a new fi re place.
In order to prevent the fi replace heating up excessively, it must be properly ventilated by installing vents at the top and bottom of the fi replace.
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The appliance can be fi tted with a convection package as an optional extra. This is a “convection jacket” (convection casing) for around (or above) the appliance, two fl exible aluminium pipes and two built-in convection vents. This enables hot air to be circulated into the room. If required, two additional convector grills can be fi tted (= 1x extra convection set).
If an existing chimney is to be used, please consult your installer fi rst. If the chimney was previously used for a wood or coal fi re, then it should be cleaned by an expert.
3.2 CONCENTRIC FLUE SYSTEMS Ø100 MM - Ø150 MM AND
Ø130 MM - Ø200 MM : • Bellfi res (Muelink & Grol system)
• Poujoulat (PGI system)
• Ontop (Metaloterm US system)
The gas fi re, in combination with the concentric fl ue system [Ø100 mm - Ø150 mm] and/ or [Ø130 mm - Ø200 mm] (rigid and/or fl exible)
for the brands Bellfi res (Muelink & Grol system), Poujoulat (PGI system) or Ontop (Metaloterm US system), has been approved in accordance with the European CE-norm for gas appliances and may therefore be used only with these systems. The permitted components for these systems are listed in Chapter 3.6.2. The guarantee on the appliance lapses if it is installed, fully or partially, with other components or a different fl ue system. The concentric fl ue [Ø100 mm - Ø150 mm] and [Ø130 mm - Ø200 mm] systems can be used with either a newly-built or existing chimney.
N.B. If any part is missing, please contact your dealer.
Set documentation - Manual
Attributes - Ceramic log set, or marble pebbles white or marble pebbles grey
- Hook (for opening the frame and the glass)
3.3 INCLUDED
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3.4 OPTIONS AND ACCESSORIES
The following options and accessories can be supplied by your dealer:
Part no Accessorie
312829 Convection set General: (for convection air extraction) 302188 • 1x Flexible aluminium pipe Ø125 mm, L= 3 m (max.)
310178 • 2x Fitting box 135 x 135 mm 309872 • 2x Convection exit grid, white, 145 x 145 mm 309730 • 2x Collar adaptor Ø125 mm 304040 • 4x Hose clamp Ø125 mm
3........ Set carrying brackets (2 pieces)
3........ Bellfi res (M&G) concentric fl ue system
See component summary
3........ Poujoulat (PGI) concentric fl ue system
See component summary
3........ Ontop (Metaloterm US) concentric fl ue system
See component summary
Part no Option
3....... Convection package Derby 3
3.......... • 1x Convection casing
312829 • 1x Convection set General
3........ Set of high adjustable feet (4 pieces)
3........ Mantle iron
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3.5 PREPARATION FOR INSTALLATION
The following preparation must be carried out before the gas fi re can be installed.
3.5.1 Instructions for positioning the outlet
3.5.1.1 Positioning the outlet for correct operation:
Roof-mounted outlet:
Figure 6: Roof-mounted outlet
This must be positioned at least 0.5 m from the roof edge; the apex of the roof can be disregarded.
Wall-mounted outlet:
Figure 7: Wall-mounted outlet
This must be positioned at least 0.5 m from:
• the corner of the building.
• the roof overhang, the rain gutter.
• balconies etc., unless the exhaust construction
extends to at least the face of the protruding section.
>0.5 m
>0.5 m
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3.5.1.2. Positioning the outlet to avoid affecting the surrounding area
All listed “distances” in this section are no more than guidelines. For the exact minimum “distances”, please consult your national and local directives.
“Distance” = minimum distance required for positioning of the outlet to avoid adverse effects with respect to:
A. A ventilation opening serving an occupied room, a toilet or a bathroom.
B. A heating air supply, when the supply fl ows through an occupied room.
C. A window that can be opened and that is near an occupied room, a toilet or a bathroom.
Roof-mounted outlet:
To avoid adverse effects Distance: outlet - A, B or C
At the same roof level. >3 m (*)
At a different roof level. >1 m (*)
At a lower positioned wall. >1 m
At a higher sloping surface. >3 m (**)
(*) If the required distance cannot be achieved, the outlet position rules take precedence.
(**) If the required distance cannot be achieved, the position of the outlet must be at least 1 m above the highest facade/roof.
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English
Instructions for use and installation instructions
Wall-mounted outlet:
To avoid adverse effects Distance: outlet - A, B or C
At walls in buildings with staggered Not permitted if A, B, or C are located heights. above the outlet.
On a wall - general. (*) Above the outlet: >2 m Below the outlet: >0.75 m Left and right of the outlet: >0.75 m
At <1 m from the roof overhang. >2 m
Beneath balconies, walkways etc. >2 m from the underside of the protruding balcony or walkway.
Beneath balconies, walkways >2 m etc. where the outlet extends to the front.
To the garden or on the terrace. >2 m to the outside space. (**)
With respect to a facing wall. >2 m (if the distance from the facing wall is less, the criteria detailed for “On a wall - general” apply).
Enquire at your local gas company for the regulations relating to outlets
positioned opposite each other and outlet(s) in facade(s) that form an angle.
(*) These minimum distances do not apply if there is an obstruction between the outlet and A, B and C that protrudes at least 0.5 m from the wall and has a length exceeding the distance.
(**) This distance is not required if the outlet is situated at least 1 m higher than the intended area of the outside space.
If the outlet has a clearance of less than 0.5 m from the hard surface of a public area at a height of less than 2 m, it must be fi tted with an effective protector. The mesh size of the guard must not affect the correct operation of the appliance.
28
Bellfi res
English
Instructions for use and installation instructions
Use as a wall support Use as a fl oor support
36
36
3.6 GENERAL SERVICES
3.6.1 The Fume Channel/Combustion Air Intake
The combined fume channel and combustion air intake requires one of the following concentric fl ue system confi gurations.
Important: Due to the high temperature of the outer walls
(approx. 150°C), no fl ammable materials may be located or used in the vicinity of the fl ue system. The complete fl ue system, must therefore be sleeved with a heat resistant material after assembly.
Ventilate the covered concentric fl ue by fi tting a grid near the fl oor and ceiling (on each fl oor).
Do not insulate the concentric fl ue.
Use the universal wall/fl oor support Ø150 mm to attach the covering of the concentric fl ue system [Ø100 mm - Ø150 mm], see 3.6.2, drawing number 36.
Figure 8: Application universal wall/fl oor support Ø150 mm
29
Bellfi res
English
Instructions for use and installation instructions
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES
18
10, 11, 12, 13
1
4
Y
28
16
17
16
24
23
24
23
(100)
Appliance: Concentric fl ue connection Ø100-Ø150 mm or Ø130-Ø200 mm
Figure 9: Vertical roof-mounted outlet without bend
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Item descriptions:
see 3.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m
Width: Width:
B = 30 mm B = 65 mm
Derby 3
4.0 - 12.0 m
Width: Width:
B = 50 mm B = 80 mm
30
Bellfi res
English
Instructions for use and installation instructions
Figure 10: Vertical roof-mounted outlet with bend
(*) : (Y1 + Y2) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
16
23
Y
2
X
10, 11, 12, 13
14, 15
Y
1
4
1
28
23
23
17
24
(100)
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*) Distance Y1 + Y2 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
Derby 3
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m
-
Width:
B = 40 mm
Item descriptions:
see 3.6.2
31
Bellfi res
English
Instructions for use and installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
(100)
1
4
28
32
18
23
25
26
29
7
5
29
30
10, 11, 12, 13
Y
Appliance: Concentric fl ue connection Ø100-Ø150 mm or Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m
Width: Width:
B = 30 mm B = 65 mm
Derby 3
4.0 - 12.0 m
Width: Width:
B = 50 mm B = 80 mm
Item descriptions:
see 3.6.2
Figure 11: Vertical chimney outlet using an existing lined chimney (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
FLEXIBLE CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES
32
Bellfi res
English
Instructions for use and installation instructions
(*) : (Y1 + Y2+ Y3) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
2
Y
1
10, 11, 12, 13
> 45°
X
Y
3
32 18 30
29
5
7
29 26
25
23
28
4
1
(100)
Item descriptions:
see 3.6.2
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*)
Distance Y1 + Y2 + Y3 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
Derby 3
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m
-
Width:
B = 40 mm
Figure 12: Vertical chimney outlet using a lined chimney with a bend > 45° (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
33
Bellfi res
English
Instructions for use and installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
7
6
8
1832
31
29
30
29
26
29
27
28 29
4
1
(100)
Item descriptions:
see 3.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m
Width: Width:
B = 30 mm B = 65 mm
Derby 3
4.0 - 12.0 m
Width: Width:
B = 50 mm B = 80 mm
Figure 13: Vertical chimney outlet using an existing unsound lined chimney or when no chimney liners are present (Flexible Ø100 mm / Ø150 mm)
34
Bellfi res
English
Instructions for use and installation instructions
(*) : (Y1 + Y2+ Y3) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
3
Y
2
Y
1
X
> 45°
6
8
7
31 29
32 18
30 29
26
29
27
28 29
4
1
(100)
Item descriptions:
see 3.6.2
Figure 14: Vertical chimney outlet using an existing unsound lined chimney or when the chimney is unlined; with a bend >45
o
(Flexible Ø100 mm / Ø150 mm)
Assemble restriction plate:
Appliance:
Distance Y1 (*) Distance X (*) Distance Y1 + Y2 + Y3 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
Derby 3
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m
-
Width:
B = 40 mm
35
Bellfi res
English
Instructions for use and installation instructions
Figure 15: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Wall
Termination
Position
(100)
4
28
1
Y
X
19
14
10, 11, 13
0.16 m
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection (min.-max.) (min.-max.) on appliance is Ø130-Ø200 mm
2.0 - 3.0 m 0 - 0.6 m ­Derby 3
3.0 - 4.0 m 0 - 1.6 m -
Appliance: Concentric fl ue connection
Ø130-Ø200 mm
Item descriptions:
see 3.6.2
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
36
Bellfi res
English
Instructions for use and installation instructions
Figure 16: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Appliance: Concentric fl ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection (min.-max.) (min.-max.) on appliance is Ø130-Ø200 mm
0.5 - 1.0 m 0 - 0.6 m ­Derby 3
1.0 - 2.0 m 0 - 2.6 m -
Item descriptions:
see 3.6.2
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
100
4
128
1
Y
X
19
14
110, 111, 113
0.16 m
Wall
Termination Position
37
Bellfi res
English
Instructions for use and installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Figure 17: Horizontal wall termination
Appliance: Concentric fl ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection (min.-max.) (min.-max.) on appliance is Ø130-Ø200 mm
0.5 - 3.0 m
0 - 2.6 m Width: B = 40 mm
Derby 3
0.5 - 3.0 m 2.6 - 4.6 m -
Item descriptions:
see 3.6.2
100
4
128
1
Y
X
19
114
110, 111, 113
0.25 m
123
Wall
Termination Position
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
38
Bellfi res
English
Instructions for use and installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Figure 18: Horizontal wall termination
Appliance: Concentric fl ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y1 Distance X1 Distance Y2 Distance X2 Concentric connection (min.-max.) (min.-max.) (min.-max.) (min.-max.)
on appliance is Ø130-Ø200 mm
0 - 0.5 m 0 - 0.5 m 0.5 - 1.0 m 0 - 0.6 m -
0.5 - 1.0 m 0 - 0.5 m 0 - 0.5 m 0 - 0.6 m -
Derby 3
1.0 - 3.0 m 0 - 1.0 m 0.5 - 2.0 m 0 - 0.6 m -
1.0 - 3.0 m 0 - 3.0 m 1.0 - 3.0 m 0 - 0.6 m -
Item descriptions:
see 3.6.2
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
110, 111, 113
128
4
1
114
14
114
110, 113
110, 111, 113
100
19
0.16 m
Y
2
X
2
Y
1
X
1
Wall
Termination Position
39
Bellfi res
English
Instructions for use and installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Figure 19: Horizontal wall termination
Appliance: Concentric fl ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection (min.-max.) (min.-max.) on appliance is Ø130-Ø200 mm
0 - 0.5 m 0 - 0.6 m Width: B = 40 mm
Derby 3 0.5 - 3.0 m 0 - 3.6 m Width: B = 50 mm
0.5 - 3.0 m 3.6 - 8.6 m -
Item descriptions:
see 3.6.2
4
128
1
Y
X
119
114
110, 111, 113
0.25 m
123
Wall
Termination Position
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø130 mm - Ø200 mm
40
Bellfi res
English
Instructions for use and installation instructions
AVAILABLE COMPONENTS FOR THE BELLFIRES (M&G) CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm
3.6.2 Item descriptions for fi gures 9 t/m 19
FIG.
NO.
10
11
12
13
14
DESCRIPTION
Twin-wall balanced fl ue pipe, L = 500 mm, incl. and
Twin-wall balanced fl ue pipe, L = 1000 mm, incl. and
Telescopic twin-wall balanced fl ue pipe, L = min. 325 / max. 440 mm, incl. and
Adjustable length twin-wall balanced fl ue pipe, L = 500 mm, incl. and
Twin-wall balanced fl ue elbow
90°,
incl. and
BELLFIRES
ART. /
ORDER
NO.
302289
302290
302291
302292
302297
Color(*) Application
RVS antr.
RIGID FLEX
l
l
l
l
l
l
l
l
l
l
FIG. NO. DESCRIPTION
1 Gas fi re; Concentric fl ue connection Ø130/Ø200 mm or Ø100/Ø150 mm
2 -
3 -
4 Restriction plate
(The different sizes restriction plates are supplied with every appliance)
5 Chimney, min. Ø150 mm internal, totally gas tight.
6 Chimney or fi reproof sleeving. Min. Ø160 mm internal.
7 Ø100 mm internal fl exible stainless steel gas vent chimney liner AISI 316TI.
8 Ø150 mm internal fl exible stainless steel gas vent chimney liner AISI 316TI.
9 -
41
Bellfi res
English
Instructions for use and installation instructions
FIG.
NO.
15
16
17
18
19
20
21
23
24
DESCRIPTION
Twin-wall balanced fl ue elbow
45°,
incl. and
Vertical (roof) termination kit, L = 1360 mm (vertical), incl. , and
Adjustable roof fl ashing. Roof pitch 20°
- 45° (**),
with lead fl ashing
Roof fl ashing for existing chimney or fl at roof
Horizontal (wall) termination kit, L = 600 mm (horizontally adjustable)), incl. , and one set of wall spacer plates
:
Stainless steel locking band
Ø150 mm, quick-fastening
: Silicone seal Ø150 mm
: Wall strap
Set of ceiling fi nishing plates / Fire stops
BELLFIRES
ART. /
ORDER
NO.
302298
302295
302212
302213
302296
302293
302210
302215
302214
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Color(*) Application
RVS antr.
RIGID FLEX
42
Bellfi res
English
Instructions for use and installation instructions
FIG.
NO.
25
26
27
28
29
30
31
32
33
DESCRIPTION
Ceiling plate for transition Ø100 mm / Ø150 mm rigid -
Ø100 mm (fl ex.).
Stainless steel adapter piece (100) from fi re to fl exible, Ø100 mm external (rigid) x Ø107 mm internal (fl ex.). [appliance - Ø100 mm fl ex.] and [Ø100 mm rigid - Ø100 mm fl ex.].
Stainless steel adapter piece (150) fi re to fl exible, Ø148 mm external (rigid) x Ø148 mm internal (fl ex.) [appliance - Ø150 mm fl ex.].
Stainless steel locking band
Ø150 mm. For adapter 150 [appliance - Ø150 mm (fl ex.)], Screw-fastening
Stainless steel screws Ø3.5 mm x
9.5 mm. For securing the fl exible concentric fl ue. (Minimum 3 screws per connection)
Hose clamp Ø100 mm. (Minimum 2 per connection)
Hose clamp Ø150 mm. (Minimum 2 per connection)
Vertical (roof) termination kit, L = 610 mm (vertical), incl. and . For the fl exible fl ue system.
Concentric T-piece with gauging orifi ce, incl. and
BELLFIRES
ART. /
ORDER
NO.
302189
302278
302279
302217
303776
304041
304042
302307
302301
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Color(*) Application
RVS antr.
RIGID FLEX
43
Bellfi res
English
Instructions for use and installation instructions
FIG.
NO.
34
35
36
DESCRIPTION
Concentric pipe with gauging orifi ce, L = 165 mm, incl. and
90° concentric bend with inspection panel, incl. and
Universal wall / fl oor support Ø150 mm
BELLFIRES
ART. /
ORDER
NO.
302189
302278
302279
l
l
l
l
l
l
Color(*) Application
RVS antr.
RIGID FLEX
(*) : Color : RVS : Stainless steel self-colour, polished antr. : Anthracite colour lacquer, matt (**) : Adjustable roof fl ashing for a slope > 45° can be supplied on request.
When installing a balanced-fl ue “clo
sed” ga
s fi re in an existing chimney, ens
ure st
ainless
steel fl exible liners (
Ø100 mm or Ø130 mm)
conforming with BS 316 are used to conduct
the spent gases.
44
Bellfi res
English
Instructions for use and installation instructions
AVAILABLE COMPONENTS FOR THE BELLFIRES (M&G) CONCENTRIC FLUE SYSTEM Ø130 mm - Ø200 mm
FIG NO.
100
110
111
113
114
115
119
DESCRIPTION
Concentric reduction of Ø130 / Ø200 mm Ø100 / Ø150 mm
Twin-wall balanced fl ue pipe, L= 500 mm, incl. and
Twin-wall balanced fl ue pipe, L= 1000 mm, incl. and
Adjustable length twin-wall balanced fl ue pipe, L= 500 mm, incl. and
Twin-wall balanced fl ue elbow 90°, incl. and
Twin-wall balanced fl ue elbow 45°, incl. and
Horizontal (wall) termination kit
,
L= 600 mm (h
orizontally adjustable), incl. , and one set of wall spacer plates
BELLFIRES
ART. /
ORDER
NO.
302319
302308
302309
302310
302314
302315
302313
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Color(*) Application
RVS antr.
RIGID FLEX
45
Bellfi res
English
Instructions for use and installation instructions
FIG.
NO.
120
121
123
124
126
127
128
129
130
131
DESCRIPTION
: Stainless steel locking band Ø200 mm, quick-fastening
: Silicone seal Ø200 mm
: Wall strap
Set of ceiling fi nishing plates / Fire stops
Stainless steel adapter piece (130) from fi re to fl exible,
Ø130 mm external (rigid) x Ø137 mm internal (fl ex.), [appli
ance - Ø130 mm fl ex.]
and [Ø130 mm rigid - Ø130 mm fl ex.]
Stainless steel adapter piece (200) from fi re to fl exible, Ø198 mm external (rigid) x Ø198 mm internal (fl ex.), [appliance - Ø200 mm fl ex.]
Stainless steel locking band Ø200 mm. For adapter 200. [appliance ­Ø200 mm fl ex.]. Screw-fastening
Stainless steel screws Ø3.5 mm x
9.5 mm. For securing the fl exible concentric fl ue. (Minimum 3 screws per connection)
Hose clamp Ø130 mm. (Minimum 2 per connection)
Hose clamp Ø200 mm. (Minimum 2 per connection)
BELLFIRES
ART. /
ORDER
NO.
302311
302248
302251
302250
302281
302282
302257
303776
304045
304046
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Color(*) Application
RVS
antr.
RIGID FLEX
46
Bellfi res
English
Instructions for use and installation instructions
FIG. NO.
10
11
12
14
15
DESCRIPTION
Twin-wall balanced fl ue pipe, L = 250 mm
Twin-wall balanced fl ue pipe, L = 450 mm
Twin-wall balanced fl ue pipe, L = 950 mm
Telescopic twin-wall balanced fl ue pipe, L = min. 390 mm / max. 640 mm
Twin-wall balanced fl ue elbow
90°
Twin-wall balanced fl ue elbow
45°
POUJOULAT
ART. /
ORDER
NO.
37100403
37100404
37100405
37100429
37100441
37100421
AVAILABLE COMPONENTS FOR THE POUJOULAT PGI CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm
47
Bellfi res
English
Instructions for use and installation instructions
FIG.
NO.
16
17
DESCRIPTION
Twin-wall balanced fl ue elbow
30°
Twin-wall balanced fl ue elbow
15°
Vertical (roof) termination kit, L = 140 mm
Roof fl ashing, suitable for a brick roof, with a roof pitch of 15°- 30°
Roof fl ashing, suitable for a tiled roof, with a roof pitch of 15°- 30°
Roof fl ashing, suitable for a brick roof, with a roof pitch of 30°- 45°
Roof fl ashing, suitable for a tiled roof, with a roof pitch of 30°- 45°
POUJOULAT
ART. /
ORDER
NO.
37100411
37100401
37100654
45150171
45150170
45150172
45150173
48
Bellfi res
English
Instructions for use and installation instructions
FIG.
NO.
18
19
20
23
24
34
DESCRIPTION
Roof fl ashing for existing chimney or fl at roof
Horizontal (wall) termination kit
,
L = min. 365 mm / max. 585 mm
Stainless steel locking band Ø150 mm, quick-fastening
Wall strap, Ø150 mm
Ceiling/wall plate with spacers and ventilation grooves
Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of 0°- 10°
Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of 10°- 30°
Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of 30°- 40°
Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of 40°- 50°
Concentric pipe with inspection opening, L = 250 mm
POUJOULAT
ART. /
ORDER
NO.
45150169
37100610
45150076
45150072
37100442
37100425
37100426
37100427
37100428
37100407
49
Bellfi res
English
Instructions for use and installation instructions
FIG.
NO.
36
36
37
100
101
DESCRIPTION
Roof support, (universal) Ø150 mm
Floor support, (universal) Ø150 mm
Adapter: Bellfi res Ø100-150 mm Poujoulat PGI Ø100-150 mm (Appliance 100/150 Poujoulat PGI 100/150)
Adapter: Bellfi res Ø130-200 mm Poujoulat PGI Ø100-150 mm (Appliance 130/200 Poujoulat PGI 100/150)
Concentric reduction of Poujoulat PGI Ø130-200 mm Poujoulat PGI Ø100-150 mm
POUJOULAT
ART. /
ORDER
NO.
45150165
45150081
37100611
37100614
37100613
50
Bellfi res
English
Instructions for use and installation instructions
FIG. NO.
110
111
112
114
115
POUJOULAT
ART. /
ORDER
NO.
37130403
37130404
37130405
37130429
37130441
37130421
AVAILABLE COMPONENTS FOR THE POUJOULAT PGI CONCENTRIC FLUE SYSTEM Ø130 mm - Ø200 mm
DESCRIPTION
Twin-wall balanced fl ue pipe, L = 250 mm
Twin-wall balanced fl ue pipe, L = 450 mm
Twin-wall balanced fl ue pipe, L = 950 mm
Telescopic twin-wall balanced fl ue pipe, L = min. 390 mm / max. 640 mm
Twin-wall balanced fl ue elbow
90°
Twin-wall balanced fl ue elbow
45°
51
Bellfi res
English
Instructions for use and installation instructions
FIG.
NOR.
115
119
120
123
124
DESCRIPTION
Twin-wall balanced fl ue elbow
30°
Twin-wall balanced fl ue elbow
15°
Horizontal (wall) termination kit
,
L = min. 425 mm / max. 585 mm
Stainless steel locking band Ø200 mm, quick-fastening
Wall strap, Ø200 mm
Ceiling/wall plate with spacers and ventilation grooves
Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of 0°- 10°
Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of 10°- 30°
Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of 30°- 40°
Set of ceiling fi nishing plates / Fire stops, suitable for a roof pitch of 40°- 50°
POUJOULAT
ART. /
ORDER
NO.
37130411
37130401
37130610
45200076
45200072
37130442
37130425
37130426
37130427
37130428
52
Bellfi res
English
Instructions for use and installation instructions
FIG.
NO.
DESCRIPTION
Concentric pipe with inspection opening, L = 250 mm
Roof support, (universal) Ø200 mm
Floor support, (universal) Ø200 mm
Adapter: Bellfi res Ø130-200 mm Poujoulat PGI Ø130-200 mm (Appliance 130/200 Poujoulat PGI 130/200)
POUJOULAT
ART. /
ORDER
NO.
37130407
45200165
45200081
37130615
53
Bellfi res
English
Instructions for use and installation instructions
AVAILABLE COMPONENTS FOR THE ONTOP METALOTERM US CONCENTRIC FLUE SYSTEM Ø100 mm - Ø150 mm
FIG. NO.
10
11
12
14
15
DESCRIPTION
Adapter for Bellfi res appliances with Ø100-Ø150 mm concentric connection
Twin-wall balanced fl ue pipe, L = 250 mm
Twin-wall balanced fl ue pipe, L = 500 mm
Twin-wall balanced fl ue pipe, L = 1000 mm
Telescopic twin-wall balanced fl ue pipe, L = min. 60 / max. 250 mm
Twin-wall balanced fl ue elbow
90°
Twin-wall balanced fl ue elbow
45°
Twin-wall balanced fl ue elbow
30°
ONTOP
ART. /
ORDER
NO.
USA 10
US 25 10
US 50 10
US 100 10
USPP 10
USB 90 10
USB 45 10
USB 30 10
54
Bellfi res
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Instructions for use and installation instructions
FIG.
NO.
16
16
17
17
18
18
19
DESCRIPTION
Twin-wall balanced fl ue elbow
15°
Vertical (roof) termination kit, L = 375 mm, incl.
Storm collar Ø150 mm
Adjustable roof fl ashing. Roof pitch 20° - 45° (**), with lead fl ashing
Roof fl ashing plate for roof pitch 5°- 30°
Roof fl ashing for existing chimney or fl at roof
Roof fl ashing - Aluminium for existing chimney or fl at roof
Horizontal (wall) termination kit, L = 475 mm (horizontally adjustable))
,
incl.
ONTOP
ART. /
ORDER
NO.
USB 15 10
USDVC2 10
USSR 10
USLS 10
USDH 10
USDP 10
USDPAL 10
USDHC4 10
55
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Instructions for use and installation instructions
FIG.
NO.
20
21
23
23
24
24
25
25
DESCRIPTION
:
Locking band, quick-fastening
: Cover band, screw-fastening
Wall strap, adjustable
Fitting bracket
Set of ceiling fi nishing plates / Fire stops / Centring plates
Roof support
Renovation set
Top of renovation set
ONTOP
ART. /
ORDER
NO.
USKB 10
USAB 10
USMB 10
USEB 10
USCP 10
USDQ 10
USSAN 10
USSAN1 10
56
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Instructions for use and installation instructions
FIG.
NO.
25
28
34
35
DESCRIPTION
Bottom renovation set
Locking band
, screw-fastening
Concentric pipe with inspection panel, L = 250 mm
Concentric pipe with gauging orifi ce, L = 150 mm
90° concentric bend with inspection panel
Rosette smooth Ø150 mm
Wall plate large Ø150 mm, 300 mm
Spacer bracket
ONTOP
ART. /
ORDER
NO.
USSAN2 10
USKBS 10
USI 10
USEM 10
USBI 10
USR 10
USMPG 10
ASAH 10
57
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Instructions for use and installation instructions
FIG.
NO.
DESCRIPTION
Concentric reduction of Ø100-Ø150 mm Ø130-Ø200 mm
ONTOP
ART. /
ORDER
NO.
USVG 10 13
AVAILABLE COMPONENTS FOR THE ONTOP METALOTERM US CONCENTRIC FLUE SYSTEM Ø130 mm - Ø200 mm
FIG. NO.
10
11
12
14
DESCRIPTION
Adapter for Bellfi res appliances with Ø130-Ø200 mm concentric connection
Twin-wall balanced fl ue pipe, L = 250 mm
Twin-wall balanced fl ue pipe, L = 500 mm
Twin-wall balanced fl ue pipe, L = 1000 mm
Telescopic twin-wall balanced fl ue pipe, L = min. 60 / max. 250 mm
Twin-wall balanced fl ue elbow
90°
ONTOP
ART. /
ORDER
NO.
USA 13
US 25 13
US 50 13
US 100 13
USPP 13
USB 90 13
58
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Instructions for use and installation instructions
FIG. NO.
15
16
16
17
17
DESCRIPTION
Twin-wall balanced fl ue elbow
45°
Twin-wall balanced fl ue elbow
30°
Twin-wall balanced fl ue elbow
15°
Vertical (roof) termination kit, L = 375 mm, incl.
Storm collar Ø150 mm
Adjustable roof fl ashing. Roof pitch 20° - 45° (**), with lead fl ashing
Roof fl ashing plate for roof pitch 5°- 30°
ONTOP
ART. /
ORDER
NO.
USB 45 13
USB 30 13
USB 15 13
USDVC2 13
USSR 13
USLS 13
USDH 13
59
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Instructions for use and installation instructions
FIG.
NO.
18
18
19
20
21
23
23
24
DESCRIPTION
Roof fl ashing for existing chimney or fl at roof
Roof fl ashing - Aluminium for existing chimney or fl at roof
Horizontal (wall) termination kit, L = 475 mm (horizontally adjustable))
,
incl.
:
Locking band, quick-fastening
: Cover band, screw-fastening
Wall strap, adjustable
Fitting bracket
Set of ceiling fi nishing plates / Fire stops / Centring plates
ONTOP
ART. /
ORDER
NO.
USDP 13
USDPAL 13
USDHC4 13
USKB 13
USAB 13
USMB 13
USEB 13
USCP 13
60
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Instructions for use and installation instructions
FIG.
NO.
24
25
25
25
28
34
DESCRIPTION
Roof support
Renovation set
Top of renovation set
Bottom renovation set
Locking band
, screw-fastening
Concentric pipe with inspection panel, L = 250 mm
Concentric pipe with gauging orifi ce, L = 150 mm
ONTOP
ART. /
ORDER
NO.
USDQ 13
USSAN 13
USSAN1 13
USSAN2 13
USKBS 13
USI 13
USEM 13
61
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Instructions for use and installation instructions
FIG.
NO.
35
DESCRIPTION
90° concentric bend with inspection panel
Rosette smooth Ø200 mm
Wall plate large Ø200 mm, 350 mm
Spacer bracket
Concentric reduction of Ø130-Ø200 mm Ø100-Ø150 mm
ONTOP
ART. /
ORDER
NO.
USBI 13
USR 13
USMPG 13
ASAH 13
USVG 13 10
• The room-sealed gas appliances have been approved in combination
with the components of the concentric fl ue systems listed in this instruction book, according to the European CE norm for gas appliances and may therefore be used only with these components.
• The components of the concentric fl ue system of Bellfi res (M&G system), Poujoulat (PGI system) and Ontop (Metaloterm US system) may not be used together in one installation.
• Check whether the wall or roof termination kit to be used exactly matches one of those listed in this instruction book.
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Min. 6 cm
Figure 20: A clearence of at least 6 cm must be maintained between
the bottom plate of the appliance and the fl oor.
3.6.3 Gas connection
Operation (gas regulating block (and receiver)) outside the appliance
(in the operating
unit): The gas connection is situated where the operating unit is built in near to the appliance.
Use only gas piping with a minimum diameter of 1/2” and a shut-off valve.
3.6.4 Operating unit
If the appliance is fi tted with an operating unit comprising gas control block and receiver, this will be located, once it has been built in, at a maximum of 50 cm from the left or right hand side of the appliance.
3.6.5 Convection package connections
When fi tting a convection package (= convection casing and convection set (1x or 2x)), consideration should be given to the openings at approximately 1 meter above the appliance for the warm air exiting grids.
3.7 POSITIONING THE APPLIANCE
Important: The fi replace is constructed on a suffi ciently solid fl oor that can bear the weight of the appliance.
Ensure a free space of at least 6 cm between the bottom plate of the appliance and the fl oor.
Ensure that the temperature of the fl oor under and in front of the appliance can never rise above 85°C! Make use of a temperature protection plate (of nonfl ammable material) on the fl oor if necessary. Take care with a fl oor made of a fl ammable material.
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Never position the appliance directly against the rear wall,
but always place an nonfl ammable insulation plate, at least 12 mm thick, between the appliance and the rear wall, with free space on either side of 2 cm. (Total ± 5 cm.) The rear wall must be made of nonfl ammable material.
Never use combustible materials during the installation.
Ventilate the fi replace, by allowing vents above and below the fi replace.
During installation of the gas fi re, a clearance of 3 mm should be maintained on all sides of the appliance to allow for expansion of the appliance during operation.
Do not insulate the appliance! Only the top and sides may be fi tted with a strip of white, loose insulation wool (heat-resistant to 1000°C), width 15 cm max. to protect the wall.
Do not use fi breglass or Rockwool, or any other sort of insulating material. These emit a pungent odour. This is considered extremely unpleasant. They may also cause discolouring of the column.
Flammable materials, such as curtains, should not be placed in the vicinity of the gas fi re. Minimum safe distance: 100 cm.
If desired, fi t a convection package to the appliance.
(See chapter 3.1)
The appliance can be easily installed using a set of
carrying brackets (accessory).
After installing: remove carrying brackets!
64
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Instructions for use and installation instructions
!
!
"
"
#
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$
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%
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)
Figure 21: Appliance installed in ventilated chimney breast
Horizontal outlet of the fl ue gas exhaust /combustion air supply via the wall. Fitted with the options / accessories:
• convection package (= convection casing and 1x convection set)
• 1x extra convection set
• high adjustable feet
1
Inlet opening (appliance) convection air 2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) natural convection air 5
Outlet opening (appliance) convection air / connection convection set (2x or 4x) 6
Outlet opening (grill convection set) (chimney breast) convection air (2x or 4x) 7 -
8 Concentric fl ue connection appliance; Ø130-200 mm for a horizontal wall outlet 9 Horizontal wall outlet 10 Built in operating unit with gas regulating block and receiver
65
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Instructions for use and installation instructions
!
"
#
$
%
%
$
&
Figure 22: Appliance installed in ventilated chimney breast
Vertical outlet of the fl ue gas exhaust / combustion air supply via the roof.
Fitted without convection package
1 Inlet opening (appliance) convection air 2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) convection air (2x)
5 Concentric fl ue connection appliance; Ø100-150 mm for a vertical roof outlet 6 Concentric fl ue system; Ø100-150 mm for a vertical roof outlet 7 Built in operating unit with gas regulating block and receiver
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Instructions for use and installation instructions
When fi tting the appliance, it can be levelled with the adjustable feet
. These adjustable feet can be reached via the openings (4x), after removing the protec­tive covers, in the corners of the fl oor of the combustion chamber. The fl oor of the combustion chamber can be reached after the window and the grill around the burner have been removed (see chapter 6). Using an Allenkey (no. 5), the appliance can be adjusted to the required height.
- Remove the 4 protecting covers. - Protecting cover.
- Adjustable feet seen from the bottom - Adjust height with Allenkey no. 5.
of the appliance.
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Instructions for use and installation instructions
Position the gas supply pipe such that it can be easily mounted after installation.
Because the control system is outside the appliance, the gas pipe must lead to where the operating unit (built in), the gas regulating block (and the receiver) assembly are fi tted.
Move the appliance until it is ± 5 cm from the rear wall and ensure it is level. Place the nonfl ammable insulation plate (min. 12 mm) between the appliance and rear wall. The appliance may not be installed against a fl ammable rear wall.
Attach the appliance to the rear wall with 2 wedge bolts. Use the adjustable mounting brackets at the side of the appliance for this.
- 2x Mounting bracket.
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Instructions for use and installation instructions
Figure 23: Operating unit
Frame with
door (white)
Operating unit
3.7.1 Connecting the gas
Important: During gas connection, take care not to twist the gas regulating block. Make sure that both the gas regulating block and the supply pipes are not subjected to stresses.
Appliance with operation in the separate operating unit (built in or otherwise):.
• The control unit and piping are supplied separately (fl at packed)
Remove the decorative edging and door of the operating unit. Fit the separate operating unit with the gas control block and receiver max. 50 cm from the appliance.
Connect the supplied Ø8/(Ø12.4) mm stainless steel fl exible gas pipe on one side under the burner plate with the compression coupling there.
The connections for the main burner ((Ø8 mm stainless steel fl exible), pilot light (Ø4 mm stainless steel fl exible), thermocouple (thermocouple interrupter) and piezo cable can now be made at the gas regulating block in the operating unit. If the system has remote control, the piezo cable, the 8-terminal cable and the two thermocouple cables must be connected to the receiver (see fi gure 24 and Chapter 7: Electrical Diagram).
Important: Using the hand, screw the thermocouple connection (and thermocouple interrupter) into the back of the gas regulating block. Carefully tighten another half of a turn using a fork spanner. See fi gure 24, 25 and Chapter 7.
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Instructions for use and installation instructions
Remote control Gas regulating block and receiver in operating unit
Figure 24: Remote control: Gas regulating block and receiver in operating unit
1 Gas regulating block 2 Gas supply connection 3/8” - Ø12 mm insertion 3 Burner piping connection Ø8 mm insertion 4 Thermocouple connection M 10x1 mm insertion 5 Pilot light piping connection Ø4 mm insertion 6 Receiver 7 Piezo cable connection
Important: After assembly, check,
all compression fi ttings for leaks !
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Instructions for use and installation instructions
Remote control
The photo below shows how the piping for a remote control gas regulating block must be fi tted.
Figure 25: Gas regulating block Remote control
Side-inlet
Side-outlet
Bottom Outlet
Bottom Inlet
Inlet Pressure Tap
Outlet Pressure Tap
Thermo Unit Connection
Minimum Rate Adjustment Screw
Motor-knob
Operating-Knob
Pilot Gas Adjustment (with Screwdriver)
Maximum Rate Adjustment Screw
(Tab 2,8 x 0,8 mm) Connection piezo cable (Hand Control)
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Instructions for use and installation instructions
Figure 26: Gas regulating block Remote control
Hand control Gas regulating block in operating unit
The photo below shows how the piping for a hand control gas regulating block must be fi tted.
Motor-knob
Microswitch
Operating-Knob
(Remote control Hand control)
Connection
Piezo Igniter
(Hand control)
Piezo Igniter
(Hand control)
O I” Switch
Connection
Pilot Gas
8-Wire Receiver Jack
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Instructions for use and installation instructions
Appliance with operation in the separate operating unit (built in or otherwise).
• Gas control block and piping supplied as an pre-assembly.
First detach the bracket with the gas control block from the appliance. Fit the separate control unit max. 50 cm from the appliance. Fit the receiver in the top of the control unit.
Connect the piezo cable, the 8-terminal
cable
and
the two thermocouple cables to the receiver (see Chapter 7: Electrical
Diagram).
Carefully move the bracket with the gas regulating block and piping towards the control unit. Fit the bracket to the bottom of the control unit. Make sure that you do not damage any of the piping or detach any compression couplings while doing this. After you have done this, check the compression couplings for leaks.
General:
Route all piping and cables from the operating unit to the appliance through an easily accessible hollow cavity or a heat-resistant pipe of minimum Ø50 mm.
During subsequent installation of the operating unit, protect the gas regulating block and piping against encasement by cement etc.
Important: Cement and chalk can damage the piping and can, in turn, lead to gas leaks.
3.7.2 Connecting the concentric fl ue
Assemble the concentric fl ue system according to one of the examples in section 3.6.1, fi gure 9 to 19 inclusive. Make sure that all connections are completely gas tight.
3.7.3 Building in the appliance
Remove the front of the casing, if applicable. (See Chapter 6: Dismantling / Assembling of the glass.) Decide on positions of the vents (grilles above and below the fi replace) and, if applicable, the hot air grids of the convection package.
The brickwork must be built up around the hearth. In connection with the hearth expanding during burning: there must be at least 3 mm clearance on either side of the appliance. Do not build up the brickwork farther than the angle irons/brackets (keep in mind the thickness of any plastering!).
Do not use masking tape on the appliance when installing and plastering. Tape can damage the fi nish of the hearth.
Connect up the convection package, if applicable.
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Instructions for use and installation instructions
The optional mantle iron is intended for supporting the brickwork above the hearth. The mantle iron must rest on the brickwork on both sides so that upward building is possible. The brickwork therefore must not rest on the fi replace; there must be approx. 3 mm clearance in connection with the weight.
If using other materials, such as stone or heat-resistant plating, you should follow the supplier’s instructions.
Once the fi replace has been fi nished, you can now, fi t the frame with the small door to the operating unit.
After installation in a new fi replace and/or applying new cement work, the appliance cannot be used for at least four weeks.
3.7.4 Checking the gas connection
After connection of the gas supply, check that all connections are completely gas tight using soapy water or a leak tester.
3.7.5 Positioning the ceramic log set or marble pebbles
The appliance can be supplied with:
• Ceramic log set + embers
• Marble pebbles white (small, white marble stones)
• Marble pebbles grey (small, grey marble stones)
Important: • Carefully place the
chips of wood/embers/vermiculite granules/ log set or marble pebbles, on and around the main burner according to the directions in this chapter.
• Do not place any chips of wood/embers/vermiculite granules/ log set or marble pebbles against the pilot light burner. For that reason, the main burner has a protective pilot-light cowl. Never remove this cowl! Make sure that the pilot fl ame can burn at all times freely over the main burner. Only in this way is proper ignition of the main burner ensured. Ignoring these directions could lead to a dangerous situation.
• Make sure that all burner orifi ces remains free at all times!
• The burner bed (with chips of wood/embers/vermiculite granules) and the positioning of the logs or marble pebbles must not be changed.
• Only use those items supplied! These been rigorously checked and the quantities adapted to the appliance.
• Replacement parts, including the ceramic mat are available from your dealer.
• Fitting may only be carried out by a qualifi ed person.
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Remove the glass according to the instructions in chapter 6; DISMANTLING / ASSEMBLING OF THE GLASS.
3.7.5.1 Ceramic log set + chips of wood + embers + vermiculite granules
1 Place the ceramic mat on the burner in such a way that the holes in the mat are in
line with the burner openings.
2 Remove the embers carefully from their packaging and spread them evenly over the
burner mat and the grate around the burner.
3 Distribute the vermiculite granules (50 gram) evenly over the burner.
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Instructions for use and installation instructions
Note ! : Small embers and their residue should not be scattered on
the burner. This can cause a blockage on the burner orifi ces.
• Embers and vermiculite granules must not be placed next to the pilot light burner.
• Important: make sure that all burner openings remain free !! Burner orifi ces, which are not open, could lead to a dangerous
situation.
4 Place the logs on the burner:
Appliance
Natural gas-burner Propane / Butane-burner
see fi gure: see fi gure:
Derby 3 27 28
Keep the burner orifi ces unblocked !!!
5 Place the chips of wood around the burner.
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Instructions for use and installation instructions
Log no Log no
Log no Log no
Log no Log no
Log no Log no
Logs:
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Instructions for use and installation instructions
Keep the burner orifi ces unblocked!
Figure 27: Log set Derby 3 Position natural gas burner
Keep the burner orifi ces unblocked!
Figure 28: Log set Derby 3 Position propane/butane burner
Embers must not be placed next to the pilot light burner
Embers must not be placed next to the pilot light burner
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Instructions for use and installation instructions
3.7.5.2 Marble pebbles
1 Place the ceramic mat on the burner in such a way that the holes in the mat are in
line with the burner openings.
2 Spread the pebbles over the whole burner bed (burner and grid around the burner).
Make sure that the pilot light remains free.
Derby 3 : see fi gure 30
Figure 29: Marble pebbles-set natural gas and propane/butane-burner
IMPORTANT: Open area, in order to ensure free
accessibility of the pilot fl ame to the burner
Keep the burner orifi ces unblocked
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Instructions for use and installation instructions
Keep the burner orifi ces unblocked!
Figure 30: Marble pebbles Derby 3 Position natural gas and propane/butane burner
Keep the burner orifi ces unblocked!
Important: • Do not place any marble pebbles in front of the pilot light. Make sure that the pilot light can burn freely over the main burner.
• Keep the burner orifi ces unblocked.
Only this way a proper ignition of the main burner is ensured.
Once the logs / marble pebbles have been positioned, replace the glass in the appliance, following the instructions in chapter 6: DISMANTLING / ASSEMBLING OF THE GLASS.
3.7.6 Mounting fl ue gas restriction plate
Depending on the length and shape of the concentric fl ue system and the chimney construction, you should, if indicated, fi t a restriction plate with a certain width (B) into the ceiling of the combustion chamber. To do this, see the set-up options as listed in fi gure 9 through 19.
Marble pebbles must not be placed next to the pilot light burner
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Instructions for use and installation instructions
Important: Ensure that the correct fl ue gas restriction plate is mounted. Use of the correct fl ue gas restriction plate will provide optimum effi ciency, fl ame effect and combustion. Mounting an incorrect fl ue gas restriction plate can result in damage to the gas fi re.
Figure 31: Positioning restriction plate
The following restriction plates are supplied:
Restriction plate: Width: B = 30 mm Width: B = 40 mm Width: B = 50 mm Width: B = 65 mm Width: B = 80 mm
3.7.7 Checking the appliance following installation
After installation, visually check the gas fl ame. When the fi re is ignited, the fl ames should be short and blue/yellow in colour. These fl ames should gradually increase in height and become more yellow. When all fl ames are yellow, the gas fi re has reached the correct temperature.
THE GAS FIRE IS NOW READY FOR USE
!"
#"
$
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Assembly restriction plate
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Instructions for use and installation instructions
4 MAINTENANCE
4.1 ANNUAL MAINTENANCE
It is essential that the appliance, the complete concentric
fl ue system (where possible) and the outlet are cleaned and inspected annually by a recognised fi tter/gas specialist. The safe operation of the appliance will thus remain guaranteed.
Maintenance consists of the following:
• Remove fi rst the embers, vermiculite granules, logs set or pebbles from the main
burner and carefully clean these with a soft brush.
• Clean and inspect (visually) the main burner, pilot light, combustion chamber,
fl ue system and combustion air intake. Dust can be removed using a vacuum cleaner.
• After cleaning; Carefully replace the embers, vermiculite granules, logs set or pebbles on and
around the main burner according to the installation directions in this instruction booklet.
Do not place any embers, vermiculite granules, logs or pebbles against the
pilot light burner. Make sure that the pilot fl ame can burn at all times freely over the main burner. Only in this way is proper ignition of the main burner ensured.
Ignoring these directions could lead to a dangerous situation.
• Check the gas supply, fl ue system, and combustion air supply route for leaks.
• Check the correct operation of the gas regulating block, thermocouple
circuit and the ignition of the main burner.
• Check the gas inlet-pressure (both when the appliance is off and when it burns
at maximum) and the burner pressure.
• Check the complete concentric fl ue system including the outlet construction. A camera can be used to inspect the whole length of the fl ue gas outlet and the
combustion air intake.
Also check that all connections are secure.
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Instructions for use and installation instructions
5 FAULTS
Possible reasons for the gas fi re going out are:
• The concentric fl ue system is not installed according to one of the methods detailed in Paragraph 3.6.
• An incorrect “fl ue gas restriction plate” is fi tted.
• The pilot light extinguishes if fumes are not exhausted or are insuffi ciently exhausted.
• The pilot light is either dirty or defective.
• Insuffi cient gas pressure.
• (Internal) leak of the concentric fl ue system.
• Thermocouple voltage is too low. This is usually caused by insuffi cient heating of the thermocouple by the pilot light.
• Dirty electrical contacts in the thermo-electrical system; for example, the thermocouple connection.
• Batteries in receiver or remote control are fl at
.
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Instructions for use and installation instructions
6 DISMANTLING / ASSEMBLING OF THE GLASS
6.1 DERBY 3 FLOATING FRAME
Dismantling of the glass:
- Derby 3 Floating Frame - Use the hook supplied (see photo) for opening the frame and the glass.
- With the hook, pull the thin, metal spring strips on the top left and right from the studs on the frame.
Note ! : When loosening the frame and after it has been loosened, sup­ port it with your hand to prevent it falling forward !
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Instructions for use and installation instructions
- Detail of the stud (right). - Place paperboard on the chimney
breast, under the frame. This helps prevent damage.
stud (right)
- Carefully tilt the frame and the window - Take hold of the frame and the glass
forwards.
clamped together and pull these
Note ! : Frame and window are upwards.
two separate parts !
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Instructions for use and installation instructions
- Frame and glass are now removed from the appliance.
Assembling of the glass:
The assembly of the glass takes place in reverse order.
Important:
• Check whether the frame is properly positioned underneath in the 2 holes of the front.
• Check whether the frame is placed in the middle of the front.
• The glass (frame) must fi t tightly all round to the edge of the combustion chamber.
• Check that the spring strips, on the top, remain in their proper place.
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Instructions for use and installation instructions
6.2 DERBY 3 HIDDEN DOOR
Dismantling of the glass:
- Derby 3 Hidden Door.
- Use the hook to pull the frame at the top forward and hold the frame fi rmly.
- Use the hook supplied for opening the
frame (including glass).
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Instructions for use and installation instructions
- Carefully tilt the frame and the glass forwards at the top. Prevent damage by laying paperboard on the chimney breast, under the frame. Pull the frame upwards and remove it from the appliance.
- With the hook, pull the thin, metal spring strips on the top left and right from the studs on the frame.
Note ! : When loosening the frame and after it has been loosened, support it with your hand to prevent it falling forward !
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Instructions for use and installation instructions
Assembling of the glass:
The assembly of the glass takes place in reverse order.
Important:
• Check whether the frame is properly positioned underneath in the 2 holes of the front.
• Check whether the frame is placed in the middle of the front.
• The glass (frame) must fi t tightly all round to the edge of the combustion chamber.
• Check that the spring strips, on the top, remain in their proper place.
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7 ELECTRICAL DIAGRAM
Thermo­ couple
Ignition cable
Antenna
O I” Switch
RECEIVER
Battery
Compartment
panel
4 AA Batteries
cable 2
cable 1
“red”
“black”
SPARK
SPARK
SW TC
SW
TC
GR
SW
MA
MO
Pilot
ON/OFF Switch
Thermocurrent interrupter Block
“red”
Button “Reset”
Motor-knob
Operating-Knob
Gas regulating block
“yellow”
Thermo ­current Interrupter Block
8 Wire Connecting Cable
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Instructions for use and installation instructions
8 DIMENSIONS
8.1 DERBY 3
8.1.1 DERBY 3 - Hidden Door
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Instructions for use and installation instructions
8.1.2 DERBY 3 - Floating Frame
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Instructions for use and installation instructions
* With the high adjustable feet (option), the appliance can be installed till 350 mm above the fl oor.
8.2 DERBY 3 Fitted with the options: - Convection casing
- High adjustable feet
8.2.1 DERBY 3 - Hidden Door
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Instructions for use and installation instructions
8.2.2 DERBY 3 - Floating Frame
* With the high adjustable feet (option), the appliance can be installed till 350 mm above the fl oor.
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Instructions for use and installation instructions
OPERATING UNIT
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Instructions for use and installation instructions
Model : DERBY 3
Country :
GB; G
reat Britain
/IE;
Ireland :
GB; G
reat Britain
/IE; I
reland
Product identifi cation no : 0063CM3684 : 0063CM3684 Type of appliance under CE-norm : C11 / C31 / C
31S
: C11 / C31 / C
31S
Category of appliance : I2H natural gas G20 : I
3B/P
butane/propane
G30/G31
Nominal heat input : 12.0 kW : Butane (G30) : 10.4 kW (Gross calorifi c value) Propane (G31) : 8.8 kW
Nominal heat output : 8.7 kW : 6.4 - 7.5 kW Effi ciency class : 2 (80%) : 2 (80%) NOx-class : 5 : 5
Gas rate (max.) : 1.16 m
3
s
/hr. : Butane (G30) : 810 gr/hr.
Propane (G31) : 670 gr/hr.
Supply pressure : 20.0 mbar : Butane (G30) : 37.0 mbar Propane (G31) : 37.0 mbar
Burner pressure (max.) Hot : 11.0 mbar(*) : 29.0 mbar
Burner pressure (max.) Cold : 10.0 mbar(**) : 29.0 mbar
Burner pressure (min.) : 2.0 mbar : 5.0 mbar
Gas regulator block (hand control) : BM 733-234484 : BM 733-234484 Gas regulator block (remote control) : Mertik GV 34 / GV 60 : Mertik GV 34 / GV 60
Main burner :
IGP 626x140 mm natural gas
:
IGP 636x140 mm propane Primary air inlet main burner : 1x Ø18.0 mm : 2x Ø20.0 mm Main burner injector : no 18 / 1200 : no 18 / 280 (= 7x Ø1.27 mm) (= 7x Ø0.62 mm) Pilot light burner : SIT 0.145.019 : SIT 0.145.019 Pilot light burner injector : no 37 (SIT 0.977.132) : no 23 (SIT 0.977.150) Gas connection : 3/8” G / Ø12 mm : 3/8” G / Ø12 mm Concentric fl ue system connection : Ø100 mm - Ø150 mm or : Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm Ø130 mm - Ø200 mm
9 TECHNICAL DETAILS/REGULATIONS
National installation regulations: Gas safety installation and use regulations 1984 plus all relevant safety and building regulations concerning fi re installation
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Model : DERBY 3
Country :
GB; G
reat Britain
/IE;
Ireland :
GB; G
reat Britain
/IE; I
reland
Batteries remote control
- Receiver : 4x 1.5V AA : 4x 1.5V AA
- Hand-transmitter : 1x 9V block : 1x 9V block
Weight:
- Basis model : 98 kg : 98 kg
- Including all options : 115 kg : 115 kg
(*) : When the appliance has reached its thermal equilibrium. (**) : Burner at maximum. Appliance is cold.
Flue gas exhaust and combustion air supply:
Roof-mounted outlet : Concentric fl ue system Ø100 mm - Ø150 mm. Rigid and/or fl exible. Horizontal wall outlet : Concentric fl ue system Ø130 mm - Ø200 mm. Rigid. With wall outlet, depending on the fl ue confi guration; Ø100 mm-Ø150 mm or Ø130 mm-Ø200 mm.
Heat changing surface: Entire front of the appliance.
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Instructions for use and installation instructions
10 REPLACEMENT PARTS LIST
When requesting service or ordering replacement parts, please quote the model type and serial number. All parts listed in this manual may be ordered from a Bellfi res dealer.
No Article no Description
1 325822 Main burner Derby 3 Natural gas G20/G25 1x Ø18 mm 2 310805 Main burner Derby 3 Butane/Propane G30/G31 2x Ø20 mm
3 319454 Burner mat 70 cm Derby 3
4 325033 Main burner injector Natural gas; no 1200 5 325036 Main burner injector Butane/Propane; no 280
6 310995 Gas regulator block, BM 733 - 234484 (M9 Thermocouple connection) 7 301983 Nut Ø4 mm BM for pilot light pipe 8 301989 Olive Ø4 mm BM for pilot light pipe 9 301985 Nut Ø8 mm BM for burner pipe 10 301984 Olive Ø8 mm BM for burner pipe
11 302416 Gas regulator block; GV 60 (M10 Thermocouple connection) 12 302083 Plug 3/8 GV 34 / GV 60 13 302084 Nut Ø8 mm for burner supply GV 34 / GV 60 14 302089 Olive Ø8 mm for burner supply GV 34 / GV 60 15 302085 Nut Ø12 mm for gas supply GV 34 / GV 60 16 302090 Olive Ø12 mm for gas supply GV 34 / GV 60 17 302086 Cut-off nipple Ø4 mm GV 34 / GV 60 18 302067 Cable (sw): Receiver - Thermocouple interrupter, L = 500 mm 19 302150 Switch with short length of cable to thermocouple interrupter and long length of cable (tc), L= 500 mm, to receiver 20 326287 Hand-held transmitter: Display screen: Temperature and two programmes 21 326288 Receiver GV 60 22 302068 8 Wire connecting cable L = 500 mm 23 302421 Ignition cable 2x (2.8 x 0.5 mm) L = 1500 mm
24
321926 Thermocouple M10 - 1500 mm 25 301970 Thermocouple interrupter M10 26 322057 Thermocouple reductable swivel M10 x M9
27 310908
Pilot light set outer casing, Double fl ame 28 310909 Packing pilot light set outer casing 29 324063 Pilot light injector; Natural gas; no 37 30 310912 Pilot light injector; Butane/Propane; no 23 31 310907 Piezo electrode for pilot light; 2.8 x 0.5 mm 32 302062 Nut piezo electrode 33 310905 Pilot light olive; Ø4 mm 34 301976 Pilot light nut; Ø4 mm 35 322552 Pilot light pipe; Ø4 mm, L = 1500 mm, Flexible, Stainless steel 36 325750 Burner pipe; Ø8 mm, L = 1500 mm, Flexible, Stainless steel - 10 kW+
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No Article no Description
37 326055
Nut; Ø8 mm, compression elbow main burner
38 326054 Olive; Ø8 mm, compression elbow main burner
39 329701 Glass Derby 3 Hidden Door (642 x 796 x 4 mm) 40 329700 Glass Derby 3 Floating Frame (648.5 x 788 x 4 mm)
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Instructions for use and installation instructions
Logs - Chips of wood - Embers - Vermiculite granules - Marble pebbles
Appliance Log set
Marble pebbles
Marble pebbles
set (white) set (grey)
Set Log no
Art. no: F ............
Derby 3
Chips of
Embers with Vermiculite no 4
wood set
Glow-effect black
Anthracite fi ltered
1
xxxxxx
1x
2
xxxxxx
1x
3
xxxxxx
-
4
xxxxxx
1x
6
xxxxxx
1x
7
xxxxxx
1x
8
xxxxxx
-
5
xxxxxx
1x
3 pieces
xxxxxx
1x
Bag: 125 gr.
301863
3x
Bag: 50 gr.
xxxxxx
1x
Bag: 2.5 kg.
310937
2x
Bag: 2.5 kg.
xxxxxx
2x
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Instructions for use and installation instructions
11 DISPOSING OF PACKAGING AND APPLIANCE
The appliance comes in recyclable packaging. This can include:
• Cardboard
• Wood
• Plastic
• Paper
Such materials must be disposed of responsibly, in line with local regulations.
Batteries should be disposed of as chemical waste. Batteries must be disposed of responsibly, in line with local regulations.
The authorities or fi tter can provide you with information on responsible disposal of obsolete appliances.
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