Bellfires CLASSIC BELL SMALL 3 PF, CLBS3 PF Installation Instructions & Manual For Maintenance

Bell• res wishes you many cosy evenings with your new Bell• res gas • re
This document is an essential part of your gas • re.
Read it carefully before installation and maintenance
of the gas • re and keep it in a safe place!
INSTALLATION INSTRUCTIONS &
MANUAL FOR MAINTENANCE
CLASSIC BELL SMALL 3 PF
Serial number:
Production date:
3
English
Installation instructions
BELLFIRES GAS FIRE WITH CLOSED COMBUSTION SYSTEM:
Classic Bell Small 3 PF (Premium Fire) (CLBS3 PF)
4
English
Installation instructions
5
English
Installation instructions
The installation must only be carried out by a
“Gas Safe Register” registered installation engineer.
IMPORTANT
CONTENTS
Page
1. INSTALLATION INSTRUCTIONS .............................................................. 7
2. MAINTENANCE ......................................................................................... 58
3. FAULTS ...................................................................................................... 60
4. DISMANTLING
/ ASSEMBLING OF THE GLASS,
THE REGULATOR AND BURNER ..
...
.............................................
........
. 61
5. CONNECTING DIAGRAM .............................................................
.........
... 79
6. DIMENSIONS ............................................................................................ 80
7. TECHNICAL DETAILS/REGULATIONS .................................................... 82
8. REPLACEMENT PARTS LIST .................................................................. 84
9. DISPOSAL OF PACKAGING AND APPLIANCE ....................................... 87
6
English
Installation instructions
7
English
Installation instructions
1 INSTALLATION INSTRUCTIONS
1.1 GENERAL
The gas fi re must be positioned and connected as a “room sealed system” (balance fl ue) appliance by a “Gas Safe Register” registered gas installation engineer in accordance with the following installation instructions, nationally and locally applicable regulations (see “Technical Details/ Regulations” at the rear of this manual). If you have any queries regarding the installation, please consult your local gas company.
Important: Before beginning the installation, check that the details on the rating plate correspond to the gas type and pressure to which the appliance will be connected.
The appliance is factory set to the correct nominal heat input. The pilot light is set to the correct level of consumption.
Depending on the version requested, the appliance is delivered from the factory with a Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm concentric connection for the removal of the smoke gases and the supply of combustion air.
It is possible to install the gas fi re with either a wall or roof outlet.
The roof connection must be carried out using the concentric fl ue system Ø100 mm ­Ø150 mm. The fumes are exhausted naturally to the outside environment through the inner Ø100 mm pipe whereas the combustion air supply passes between the Ø100 mm and Ø150 mm pipes.
The wall connection must be carried out using the concentric fl ue system Ø130 mm ­Ø200 mm. The fl ue gases are evacuated outside by means of natural draft through the internal pipe of Ø130 mm, whereas the combustion air is supplied between the pipes of Ø130 mm and Ø200 mm. The wall outlet itself is Ø100 mm - Ø150 mm.
The gas fi re can be installed in a completely sealed or mechanically ventilated house without extra ventilation and/or fume extraction.
The gas fi re can be installed as an insertion into an existing open fi re place or as a built-in appliance in a new fi re place.
In order to prevent the fi replace heating up excessively, it must be properly ventilated by installing vents at the top and bottom of the fi replace.
If an existing chimney is to be used, please consult your installer fi rst. If the chimney was previously used for a wood or coal fi re, then it should be cleaned by an expert.
8
English
Installation instructions
N.B. If any part is missing, please contact your dealer.
1.3 INCLUDED
Set documentation - Installation instructions & Manual for maintenance
- Instructions for Concentric Components
- Instructions for use & Manual daily maintenance
Attributes - Ceramic log set
- Fire glass “Black”
- Fire glass “Dark Amber”
- Embers
- Decorative ash
1.2 CONCENTRIC FLUE SYSTEMS Ø100 MM - Ø150 MM AND Ø130 MM - Ø200 MM: • Bellfi res - Muelink & Grol System
• Poujoulat - PGI Ssystem
• Ontop - Metaloterm US System
• Jeremias/STB - H-Twin System (STB = Chimney­ Technics Brummen NL)
• Jeremias - TWIN-GAS System
The gas fi re, in combination with the concentric fl ue system [Ø100 mm - Ø150 mm] and/or [Ø130 mm - Ø200 mm] (rigid and/or fl exible)
for the brand types mentioned above, has been approved in accordance with the European CE-norm for gas appliances and may therefore be used only with these systems. The permitted components for these systems are listed in instructions enclosed: CONCENTRIC COMPONENTS SUITABLE FOR THE INSTALLATION OF A BELLFIRES GAS FIRE WITH CLOSED COMBUSTION. The guarantee on the appliance lapses if it is installed, fully or partially, with other components or a different fl ue system. The concentric fl ue [Ø100 mm - Ø150 mm] and [Ø130 mm - Ø200 mm] systems can be used with either a newly-built or existing chimney.
9
English
Installation instructions
1.4 OPTIONS AND ACCESSORIES
The following options and accessories can be supplied by your dealer:
Part no Option
Convection package Classic Bell Small 3
342397 • 1x Convection top plate 342398 • 1x Convection rear plate 324892 • 1x Convection set General
329708 Set high adjustable feet (4 pieces)
Part no Accessorie
324892 Convection set General: (for convection air extraction) 302188 • 2x Flexible aluminium pipe Ø125 mm, L= 3 m (max.)
310178 • 2x Fitting box 135 x 135 mm 309872 • 2x Convection exit grid, white, 145 x 145 mm 304040 • 4x Hose clamp Ø125 mm
329874 Set carrying brackets (2 pieces)
3........ Bellfi res (M&G) concentric fl ue system
See the Instructions for Concentric Component
3........ Poujoulat (PGI) concentric fl ue system
See the Instructions for Concentric Component
3........ Ontop (Metaloterm US) concentric fl ue system
See the Instructions for Concentric Component
3......... Jeremias (H-TWIN) concentric fl ue system
See the Instructions for Concentric Component
3......... Jeremias (TWIN-GAS) concentric fl ue system
See the Instructions for Concentric Component
10
English
Installation instructions
1.5 PREPARATION FOR INSTALLATION
The following preparation must be carried out before the gas fi re can be installed.
1.5.1 Instructions for positioning the outlet
1.5.1.1 Positioning the outlet for correct operation:
Roof-mounted outlet:
Figure 1: Roof-mounted outlet
This must be positioned at least 0.5 m from the roof edge; the apex of the roof can be disregarded.
Wall-mounted outlet:
Figure 2: Wall-mounted outlet
This must be positioned at least 0.5 m from:
• the corner of the building.
• the roof overhang, the rain gutter.
• balconies etc., unless the exhaust construction
extends to at least the face of the protruding section.
>0.5 m
>0.5 m
11
English
Installation instructions
1.5.1.2. Positioning the outlet to avoid affecting the surrounding area
All listed “distances” in this section are no more than guidelines. For the exact minimum “distances”, please consult your national and local directives.
“Distance” = minimum distance required for positioning of the outlet to avoid adverse effects with respect to:
A. A ventilation opening serving an occupied room, a toilet or a bathroom.
B. A heating air supply, when the supply fl ows through an occupied room.
C. A window that can be opened and that is near an occupied room, a toilet or a bathroom.
Roof-mounted outlet:
To avoid adverse effects Distance: outlet - A, B or C
At the same roof level. >3 m (*)
At a different roof level. >1 m (*)
At a lower positioned wall. >1 m
At a higher sloping surface. >3 m (**)
(*) If the required distance cannot be achieved, the outlet position rules take precedence.
(**) If the required distance cannot be achieved, the position of the outlet must be at least 1 m above the highest facade/roof.
12
English
Installation instructions
Wall-mounted outlet:
To avoid adverse effects Distance: outlet - A, B or C
At walls in buildings with staggered Not permitted if A, B, or C are located heights. above the outlet.
On a wall - general. (*) Above the outlet: >2 m Below the outlet: >0.75 m Left and right of the outlet: >0.75 m
At <1 m from the roof overhang. >2 m
Beneath balconies, walkways etc. >2 m from the underside of the protruding balcony or walkway.
Beneath balconies, walkways >2 m etc. where the outlet extends to the front.
To the garden or on the terrace. >2 m to the outside space. (**)
With respect to a facing wall. >2 m (if the distance from the facing wall is less, the criteria detailed for “On a wall - general” apply).
Enquire at your local gas company for the regulations relating to outlets
positioned opposite each other and outlet(s) in facade(s) that form an angle.
(*) These minimum distances do not apply if there is an obstruction between the outlet and A, B and C that protrudes at least 0.5 m from the wall and has a length exceeding the distance.
(**) This distance is not required if the outlet is situated at least 1 m higher than the intended area of the outside space.
If the outlet has a clearance of less than 0.5 m from the hard surface of a public area at
a height of less than 2 m, it must be fi tted with an effective protector. The mesh size of the guard must not affect the correct operation of the appliance.
13
English
Installation instructions
Use as a wall support Use as a fl oor support
36
36
1.6 GENERAL SERVICES
1.6.1 The Fume Channel/Combustion Air Intake
The combined fume channel and combustion air intake requires one of the following concentric fl ue system confi gurations.
Important: Due to the high temperature of the outer walls
(approx. 150°C), no ! ammable materials may be located or used in the vicinity of the ! ue system. The complete ! ue system, must therefore be sleeved with a heat resistant material after assembly.
Ventilate the covered concentric ! ue by " tting a grid near the ! oor and ceiling (on each ! oor).
Do not insulate the concentric ! ue.
Use the universal wall/! oor support Ø150 mm to attach the covering of the concentric ! ue system [Ø100 mm - Ø150 mm], see 1.6.2, drawing number 36.
Figure 3: Application universal wall/! oor support Ø150 mm
14
English
Installation instructions
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES
18
10, 11, 12, 13
1
4
Y
28
16
17
16
24
23
24
23
(100)
Appliance: Concentric ! ue connection Ø100-Ø150 mm or Ø130-Ø200 mm
Figure 4: Vertical roof-mounted outlet without bend
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m
Width: Width:
B = 30 mm B = 65 mm
Classic Bell Small 3
4.0 - 12.0 m
Width: Width:
B = 40 mm B = 80 mm
15
English
Installation instructions
Figure 5: Vertical roof-mounted outlet with bend
(*) : (Y1 + Y2) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
16
23
Y
2
X
10, 11, 12, 13
14, 15
Y
1
4
1
28
23
23
17
24
(100)
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*) Distance Y1 + Y2 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
Classic Bell
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m
-
Width:
Small 3 B = 40 mm
Item descriptions:
see 1.6.2
16
English
Installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
(100)
1
4
28
32
18
23
25
26
29
7
5
29
30
10, 11, 12, 13
Y
Appliance: Concentric ! ue connection Ø100-Ø150 mm or Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m
Width: Width:
B = 30 mm B = 65 mm
Classic Bell Small 3
4.0 - 12.0 m
Width: Width:
B = 40 mm B = 80 mm
Item descriptions:
see 1.6.2
Figure 6: Vertical chimney outlet using an existing lined chimney (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
FLEXIBLE CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES
17
English
Installation instructions
(*) : (Y1 + Y2+ Y3) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
2
Y
1
10, 11, 12, 13
> 45°
X
Y
3
32 18 30
29
5
7
29 26
25
23
28
4
1
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y1 (*) Distance X (*)
Distance Y1 + Y2 + Y3 (*) Concentric Concentric
(min.-max.) (min.-max.) (min.-max.) connection connection
on appliance is on appliance is
Ø100-Ø150 mm Ø130-Ø200 mm
Classic Bell
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m
-
Width:
Small 3 B = 40 mm
Figure 7: Vertical chimney outlet using a lined chimney with a bend > 45° (Flexible Ø100 mm and/or rigid Ø100 mm / Ø150 mm)
18
English
Installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
7
6
8
1832
31
29
30
29
26
29
27
28 29
4
1
(100)
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Concentric Concentric (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 4.0 m
Width: Width:
B = 30 mm B = 65 mm
Classic Bell Small 3
4.0 - 12.0 m
Width: Width:
B = 40 mm B = 80 mm
Figure 8: Vertical chimney outlet using an existing unsound lined chimney or when no chimney liners are present (Flexible Ø100 mm / Ø150 mm)
19
English
Installation instructions
(*) : (Y1 + Y2+ Y3) : X > 2 : 1 (Vertical to horizontal ratio (or 45° upwards) is always at least 2 to 1)
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Y
3
Y
2
Y
1
X
> 45°
6
8
7
31 29
32 18
30 29
26
29
27
28 29
4
1
(100)
Item descriptions:
see 1.6.2
Figure 9: Vertical chimney outlet using an existing unsound lined chimney or when the chimney is unlined; with a bend >45
o
(Flexible Ø100 mm / Ø150 mm)
Assemble restriction plate:
Appliance:
Distance Y1 (*) Distance X (*) Distance Y1 + Y2 + Y3 (*) Concentric Concentric (min.-max.) (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
Classic Bell
1.0 - 11.0 m 0 - 3.0 m 1.0 - 11.0 m
-
Width:
Small 3 B = 40 mm
20
English
Installation instructions
Figure 10: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Item descriptions:
see 1.6.2
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric Concentric (min.-max.) (min.-max.) connection connection on appliance is on appliance is Ø100-Ø150 mm Ø130-Ø200 mm
2.0 - 3.0 m 0 - 0.6 m - - Classic Bell Small 3
3.0 - 4.0 m 0 - 1.6 m - -
Wall
Termination
Position
(100)
4
28
1
Y
X
19
14
10, 11, 13
0.16 m
Appliance: Concentric ! ue connection
Ø100-Ø150 mm or Ø130-Ø200 mm
RIGID CONCENTRIC FLUE Ø100 mm - Ø150 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
21
English
Installation instructions
Item descriptions:
see 1.6.2
Figure 11: Horizontal wall termination
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Appliance: Concentric ! ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection (min.-max.) (min.-max.) on appliance is Ø130-Ø200 mm
0.5 - 1.0 m 0 - 0.6 m ­Classic Bell Small 3
1.0 - 2.0 m 0 - 2.6 m -
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
100
4
128
1
Y
X
19
14
110, 111, 113
0.16 m
Wall
Termination Position
22
English
Installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Figure 12: Horizontal wall termination
Appliance: Concentric ! ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection (min.-max.) (min.-max.) on appliance is Ø130-Ø200 mm
0.5 - 3.0 m
0 - 2.6 m Width: B = 40 mm
Classic Bell Small 3
0.5 - 3.0 m 2.6 - 4.6 m -
Item descriptions:
see 1.6.2
100
4
128
1
Y
X
19
114
110, 111, 113
0.25 m
123
Wall
Termination Position
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
23
English
Installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Figure 13: Horizontal wall termination
Appliance: Concentric ! ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y1 Distance X1 Distance Y2 Distance X2 Concentric connection (min.-max.) (min.-max.) (min.-max.) (min.-max.)
on appliance is Ø130-Ø200 mm
0 - 0.5 m 0 - 0.5 m 0.5 - 1.0 m 0 - 0.6 m -
Classic
0.5 - 1.0 m 0 - 0.5 m 0 - 0.5 m 0 - 0.6 m -
Bell Small 3
1.0 - 3.0 m 0 - 1.0 m 0.5 - 2.0 m 0 - 0.6 m -
1.0 - 3.0 m 0 - 3.0 m 1.0 - 3.0 m 0 - 0.6 m -
Item descriptions:
see 1.6.2
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø100 mm - Ø150 mm
110, 111, 113
128
4
1
114
14
114
110, 113
110, 111, 113
100
19
0.16 m
Y
2
X
2
Y
1
X
1
Wall
Termination Position
24
English
Installation instructions
ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION
Figure 14: Horizontal wall termination
Appliance: Concentric ! ue connection
Ø130-Ø200 mm
Assemble restriction plate:
Appliance: Distance Y Distance X Concentric connection (min.-max.) (min.-max.)
on appliance is Ø130-Ø200 mm
0 - 0.5 m 0 - 0.6 m Width: B = 40 mm
Classic Bell Small 3 0.5 - 3.0 m 0 - 3.6 m Width: B = 50 mm
0.5 - 3.0 m 3.6 - 8.6 m -
Item descriptions:
see 1.6.2
4
128
1
Y
X
119
114
110, 111, 113
0.25 m
123
Wall
Termination Position
RIGID CONCENTRIC FLUE Ø130 mm - Ø200 mm SYSTEM CONNECTION POSSIBILITIES and with wall outlet Ø130 mm - Ø200 mm
25
English
Installation instructions
1.6.2 Item descriptions for fi gures 4 t/m 14
FIG. NO. DESCRIPTION
1 Gas fi re; Concentric fl ue connection Ø130/Ø200 mm
2 -
3 -
4 Restriction plate
(The different sizes restriction plates are supplied with every appliance)
5 Chimney, min. Ø150 mm internal, totally gas tight.
6 Chimney or fi reproof sleeving. Min. Ø160 mm internal.
7 Ø100 mm internal fl exible stainless steel gas vent chimney liner AISI 316TI.
8 Ø150 mm internal fl exible stainless steel gas vent chimney liner AISI 316TI.
9 -
• The room-sealed gas appliances have been approved in
combination with the components of the concentric fl ue systems listed in this instruction book, according to the European CE norm for gas appliances and may therefore be used only with these components.
The components of the concentric fl ue system of:
* Bellfi res - Muelink & Grol System * Poujoulat - PGI System * Ontop - Metaloterm US System * Jeremias/STB - H-Twin System (STB = Chimney Technic Brummen NL) * Jeremias - TWIN-GAS systeem may not be used together in one installation.
Check whether the wall or roof termination kit to be used exactly
matches one of those listed in this instruction book.
For the suitable and available components for concentric chimney systems, please consult the “Concentric Components” booklet.
26
English
Installation instructions
1.6.3 Gas connection
Operation (gas regulating block (and receiver)) outside the appliance (in the operating unit):
The gas connection is situated where the operating unit is built in near to the appliance.
Use only gas piping with a minimum diameter of 1/2” and a shut-off valve.
1.6.4 Operating unit
If the appliance is fi tted with an operating unit comprising gas control block and receiver, this will be located, once it has been built in, at a maximum of 50 cm from the left or right hand side of the appliance.
1.6.5 Convection package connections
When fi tting a convection package (= convection casing and convection set (1x or 2x)), consideration should be given to the openings at approximately 1 meter above the appliance for the warm air exiting grids.
1.7 POSITIONING THE APPLIANCE
Important: The fi replace is constructed on a suffi ciently solid fl oor that
can bear the weight of the appliance.
Ensure a free space of at least 1 cm between the bottom of the appliance and the fl oor.
Ensure that the temperature of the fl oor under and in front of the appliance can never rise above 85°C! Make use of a temperature protection plate (of nonfl ammable material) on the fl oor if necessary. Take care with a fl oor made of a fl ammable material.
Never position the appliance directly against the rear wall, but always place an nonfl ammable insulation plate, at least 12 mm thick, between the appliance and the rear wall, with free space on either side of 2 cm. (Total ± 5 cm.) The rear wall must be made of nonfl ammable material.
Never use combustible materials during the installation.
Ventilate the fi replace, by allowing vents above and below the fi replace.
During installation of the gas fi re, a clearance of 3 mm should be maintained on all sides of the appliance to allow for expansion of the appliance during operation.
27
English
Installation instructions
Do not insulate the appliance! Only the top and sides may be fi tted with a strip of white, loose insulation wool (heat-resistant to 1000°C), width 15 cm max. to protect the wall.
Do not use fi breglass or Rockwool, or any other sort of insulating material. These emit a pungent odour. This is considered extremely unpleasant. They may also cause discolouring of the column.
Flammable materials, such as curtains, should not be placed in the vicinity of the gas fi re. Minimum safe distance: 100 cm.
If the optional convection casing has been chosen, mount the
convection package on the appliance.
The appliance can be easily installed using a set of carrying brackets (accessory). After installing: remove carrying brackets!
Before continuing the installation of the " replace, remove the ornamental pillars that are wrapped in plastic foil and the glass pane as described in chapter 4.1. Take the 2 boxes that contain the ceramic log set with accessories and the control cabinet out of the " replace.
Very carefully remove the 6 cardboard protection pieces that have been placed between the panels.
ATTENTION: The panels have been made from a fragile fi reproof
material that is vulnerable to scratches. Handle with care to avoid damage.
28
English
Installation instructions
1 Inlet opening (appliance) convection air 2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) natural convection air 5
Outlet opening (appliance) convection air / connection convection set (2x or 4x)
6
Outlet opening (grill convection set) (chimney breast) convection air (2x or 4x) 7 Flexible aluminium hose 8 Concentric fl ue connection appliance; Ø130-200 mm for a horizontal wall outlet
9 Horizontal wall outlet 10 Built in operating unit with gas regulator block and receiver
Figure 15: Appliance installed in ventilated chimney breast Horizontal outlet of the ! ue gas exhaust /combustion air supply via the wall. Fitted with the options / accessories:
• convection package (= convection casing and 1x convection set)
• 1x extra convection set
• high adjustable feet

29
English
Installation instructions
Figure 16: Appliance installed in ventilated chimney breast Vertical outlet of the ! ue gas exhaust / combustion air supply via the roof.
Fitted without convection package
1
Inlet opening (appliance) convection air
2 Inlet opening (grate) (chimney breast) convection air 3 Natural convection in the chimney breast 4 Outlet opening (grate) (chimney breast) convection air (2x) 5 Concentric fl ue connection appliance; Ø100-150 mm for a vertical roof outlet
6 Concentric fl ue system; Ø100-150 mm for a vertical roof outlet 7 Built in operating unit with gas regulator block and receiver
30
English
Installation instructions
These adjustable legs can be reached after the window and the grill around the burner have been removed (see Chapter 4).
Position the gas supply pipe such that it can be easily mounted after installation.
Because the control system is outside the appliance, the gas pipe must lead to where the operating unit (built in), the gas regulating block (and the receiver) assembly are
fi tted.
Move the appliance until it is ± 5 cm from the rear wall and ensure it is level. Place the nonfl ammable insulation plate (min. 12 mm) between the appliance and rear wall. The appliance may not be installed against a fl ammable rear wall.
Attach the appliance to the rear wall with 2 wedge bolts. Use the adjustable mounting brackets at the side of the appliance for this.
Figure 17: Adjusting the built-in height of the appliance
Use the four adjustable legs to set the height of the appliance. See fi gure 17. Use long Allen key no. 4 for this.
31
English
Installation instructions
Figure 18: Operating unit
Frame with
door (white)
Operating unit
1.7.1 Gas connection operating unit
Important: During gas connection, take care not to twist the gas regulator block. Make sure that both the gas regulator block and the supply pipes are not subjected to stresses.
The appliance is supplied with a built-in operating unit.
Remove the decorative edging and door of the operating unit. Fit the separate operating unit, where the gas regulator block and receiver will be placed, on max. 50 cm from the appliance.
The burner, gas regulator block and receiver have been fully factory assembled.
Disconnect the bracket with the gas regulator block and receiver from the appliance. Carefully move the bracket with the gas regulator block, receiver, pipes and cables to the operating unit. Mount the bracket at the bottom of the operating unit.
Important: Take care that no pipes get damaged and no compression fi ttings come loose when moving the gas regulator block. Prevent twisting the fl exible pipes! Check all compression fi ttings for leaks afterwards!
Mount the receiver in the top of the operating unit. Check afterwards that all electric connections are properly connected.
General: Route all piping and cables from the operating unit to the appliance through an easily accessible hollow cavity. During subsequent installation of the operating unit, protect the gas regulator block and piping against encasement by cement etc.
32
English
Installation instructions
Gas pipe “rear burner” Ø8 mm Flex.
Gas valve “rear burner”
Gas pipe “front burner” Ø8 mm Flex.
Gas supply connection
Gas regulator block
Thermocouple
Pilot light
pipe
Ø4 mm Flex.
Thermocouple
interrupter
Figure 19: Gas regulator block and gas valve: Gas and thermocouple connections
Important : Cement and chalk can damage the piping and can, in turn, lead to gas leaks.
Disassembly and assembly of pipes and cables:
If necessary for mounting, all pipe compression fi ttings and cable connectors can be temporarily disassembled. After mounting, carefully reassemble all pipes and cables. Check afterwards all compression fi ttings for leaks and that all electric connections are properly connected.
Important : Screw the thermocouple connection (and thermocouple interrupter) manually into the gas regulator block. Afterwards, carefully fasten a half turn with a spanner.
Note : Check that the fl exible burner pipes are correctly connected!
The gas connection of the gas valve “rear burner” must be connected to the “rear burner”! See Chapter 5. Switching over the fl exible burner pipes during assembly can lead to an explosive ignition. Prevent this at all costs!
33
English
Installation instructions
Figure 20: Gas regulator block - Front
Inlet
Pressure Tap
Outlet
Pressure Tap
Gas supply connection
Gas connection for to the “front burner”
Gas connection for gas valve to the “rear burner”
Thermocouple interrupter connection
Adjustment Screw Minimum Burner pressure
Pilot light connection
Figure 21: Gas regulator block - Rear
Pilot Gas Adjustment Screw (Pierce the housing with a small screwdriver)
Adjustment Screw Maximum Burner pressure
Motor-knob
Microswitch8 Wire connecting
cable receiver
34
English
Installation instructions
Figure 22: Receiver - Top
Figure 23: Receiver - AUX connection - RESET button
Thermocouple
voltage / current
OUT - connection (yellow)
Piezo cable connection
RESET button
AUX: Electrical connection for gas valve “rear burner”
TCSW
Thermocouple voltage / current IN - connection (red)
6 VDC Adapter connection (option)
Connection 8 wire cable gas regulator block
Connection for external operating (option)
RESET button
AUX: Electrical connection for gas valve “rear burner”
35
English
Installation instructions
Figure 24: Module (Light)
The appliance is fi tted with a 230V AC connection and may only be connected to an earthed socket. The appliance has ambient lighting.
Appliance Module (light) 230V AC
Receiver 6V DC (via the Important: Do Remote control 5-pole cable not place batteries of the Module in the receiver! (Light))
Hand transmitter 1x 9V Block battery
Remote control
Electrical connections and batteries:
Upon delivery of the appliance, the electrical connections of the gas regulator block and the receiver are already assembled.
The Module(Light) is separately delivered with the appliance. This component is to be electrically connected during the installation according to the following Figure 25 and 26.
Attach the earth cable (yellow/green) to a metal part on the inside of the operating unit, with the help of the existing screw.
36
English
Installation instructions
Figure 25: Electrical connections Receiver and Module(Light)
3 wire cable 230 VAC
Module(light) → Ambient Lamps (2x 25W)
RESET - button
Thermocouple voltage/current OUT - connection (yellow)
Thermocouple voltage/current IN - connection (red)
5 wire cable 6 VDC MODULE receiver → Module(light)
8 wire cable 6 VDC Receiver → Gas regulator block
Module(light)
230 VAC
Receiver
2 wire cable 6 VDC AUX receiver → Gas valve “rear burner”
230 VAC Appliance power cable 3 wire cable
Earth cable
(yellow / green) Attach this cable to a metal part of the operating unit.
Do not place batteries in the receiver!
37
English
Installation instructions
Figure 26: Connecting 5 wire cable 6VDC on MODULE connection of the receiver
Figure 27: Built-in operating unit Position Receiver, Module(Light) and Gas regulator block
(Components are in the picture not yet electrically connected!)
Built-in operating unit
Receiver
Module(Light)
Rating plate
Gas regulator block
Attach the Earth cable (yellow / green) to a metal part on the inside of the operating unit.
38
English
Installation instructions
1.7.2 Connecting the concentric ! ue
Assemble the concentric fl ue system according to one of the examples in section 1.6.1, fi gure 4 to 14 inclusive. Make sure that all connections are completely gas tight.
1.7.3 Building in the appliance
The appliance is supplied from the factory with three decorative elements for the exterior of the fi replace:
• 1x horizontal support girder
• 1x vertical post Right
• 1x vertical post Left
If the decorative pillars at the front must be visible, then break off the strips at the sides
and the bottom.
Figure 29: Appliance with break strips removed
Figure 28: Appliance with break strips and marking present
39
English
Installation instructions
ATTENTION: Due to expansion of the hearth when heating: maintain at least 3 mm of space on both sides of the appliance).
Subsequently, an ornamental fi replace can be placed at the front of the appliance. When positioning the ornamental fi replace, care should be taken that it does not exceed the markings shown on the breaking strips.
If the front of the fi replace is fi nished with ornamental bricks, the bricks should not exceed the markings on the breaking strips at the sides and the bottom.
ATTENTION: If the material for building in exceeds the markings, it will not be possible to remove the glass later on.
Markings have been added on the edge of the breaking strips. These markings indicate the farthest position that the ornamental fi replace or bricks may reach.
The appliance can now be built in.
Determine the places for the ventilation openings (grates, at the top and the bottom of the fi replace) and, if applicable, the warm air outlet grates of the convection package.
The appliance can be built in by means of bricks or by means of heat-resistant plates (e.g. promatect, superisol) that are screwed onto a metal frame. The bricks or heat-resistant plates must be mounted around the fi replace.
1 = Marking 2 = Bracket
40
English
Installation instructions
The brickwork or the fi re-resistant sheet construction can now be continued to ceiling height.
If using other materials, such as stone or heat-resistant plating, you should follow the supplier’s instructions.
Once the fi replace has been fi nished, you can now, fi t the frame with the small door to the operating unit.
After installation in a new fi replace and/or applying new cement work, the appliance cannot be used for at least four weeks.
1.7.4 Checking the gas connection
After connection of the gas supply, check that all connections are completely gas tight using soapy water or a leak tester.
Do not use masking tape on the appliance when installing and plastering. Tape can damage the fi nish of the hearth.
At the top of the appliance, the ornamental hearth or the ornamental bricks may not be lower than the horizontal bracket.
If a post and lintel is placed above the appliance, a heat-resistant sealing cord is to be mounted between post and lintel and fi replace, so that the appliance is allowed to also expand upwards.
41
English
Installation instructions
°
Ceramic log set; Logs nos. 14 to 25
°
Embers; E
°
Decorative ash; A
1.7.5 Placing the ceramic log set, ‘fi re glass’, embers and decorative ash.
For appliance fi tted with the "Premium Fire" (PF) double burner:
The construction of the ceramic log set, "fi re glass", embers and decorative ash for an appliance with a "Premium Fire (PF) NATURAL GAS double burner is the same as for a Premium Fire (PF) PROPANE/BUTANE double burner.
The appliance is supplied with
• Ceramic log set ; See Log Nos. 14 to 25 below.
• "Fire glass Black"
• "Fire glass Dark Amber"
• Embers
• Decorative ash
42
English
Installation instructions
• ‘Fire glass Black’
• ‘Fire glass Dark Amber’
• Embers; E
43
English
Installation instructions
Important : • Place the log set, ‘fi re glass’, embers and decorative ash, carefully on and around the main burners, as indicated by the specifi cations mentioned in this chapter.
• Do not place "fi re glass", embers or decorative ash on or against the pilot light burner.
• To prevent this, the pilot light is fi tted with a pilot light cap. Never remove this cap!
• Ensure that the pilot light is always able to burn freely over the main burner. Proper ignition of the main burner will only be guaranteed if this is the case. Not adhering to these stipulations can give rise to dangerous situations.
• Ensure that the pilot light is always easily visible.
• The burner bed (with '"fi re glass", embers and decorative ash) and the logs construction may not be changed.
• Only use materials supplied! This has been approved and the quantity is defi ned per appliance.
• Replacement parts are available through your dealer.
• Placement may only be carried out by an authorised person.
Remove the glass from the appliance, in accordance with the specifi cations in Chapter 4; DISASSEMBLY / ASSEMBLY OF THE GLASS.
• Decorative ash; A
44
English
Installation instructions
If necessary repair the ambient lighting.
See Chapter 4A: DISASSEMBLY AND ASSEMBLY OF THE BURNERS AND MESH GRATES - REPLACING THE AMBIENT LIGHTING. Only use original ambient lights.
Check the operation of the ambient lighting/dimmer with the remote control. See operating instructions; Operation light / dimmer
1.7.5.1 Ceramic log set + ‘fi re glass’ + embers + decorative ash
1 IMPORTANT: Check the presence of the three burner fi xing bolts. See photo.
45
English
Installation instructions
Check fi rst if the "Arrow", on the underside of the log, is pointing up.
Check that the underside of the log has free space on both end faces of ± 5 mm with respect to the metal burner.
Burner log No. 16 = Art. no. 340021 (legible on the underside of the log)
Underside of log
Underside
± 5 mm
Burner
± 5 mm
Underside of log
Underside
Burner
2 Place burner log No. 16 carefully on the burner - right.
46
English
Installation instructions
Check fi rst if the "Arrow", on the underside of the log, is pointing up.
Burner log No. 14 Art. no. 340019 (legible on the underside of the log)
Check that the underside of the log has free space on both end faces of ± 5 mm with respect to the metal burner.
Underside of log
Underside
± 5 mm
Burner
± 5 mm
Underside of log
Underside
Burner
3 Place burner log No. 14 carefully on the burner - left.
47
English
Installation instructions
4 Place burner log No. 15 carefully on the burner - middle (with the pilot light).
Burner log No. 15 = Art. no. 340020 (legible on the underside of the log)
Check that the pilot light remains visible.
5 Place the charcoal part No. 23 (= 1x Art. no. 340028) under the Right burner, around the venturi.
48
English
Installation instructions
6 Place the charcoal part No. 24 (= 1x Art. no. 340029) under the Left burner, around the venturi.
7 Sprinkle the ‘Fire glass Dark Amber’ evenly on the mesh grate, around the burners.
Note: Put no "fi re glass" on or against the pilot light burner! Note: Put no ‘fi re glass’ under burner logs No. 14, 15 and 16, where these are supported by the mesh grate.
49
English
Installation instructions
8 Sprinkle the ‘Fire glass Black’ evenly on the grate, left and right of the mesh grate.
Note! Do not sprinkle “Fire glass Black” on the mesh grate, around the burners.
‘Fire glass Black’ blocks the light too much.
9 Set the light intensity of the ambient lighting/dimmer to max. on the remote control. See operating instructions; Operation light / dimmer
Check that the "fi re glass" is distributed evenly and that the light intensity is the same everywhere. Adjust the distribution of the "fi re glass" if necessary.
50
English
Installation instructions
10 Place log No. 18 (= 1x Art. no. 340023).
11 Place charcoal part No. 21 (= 1x Art. no. 340026).
12 Place log No. 17 (= 1x Art. no. 340022).
51
English
Installation instructions
13 Place branch No. 19 (= 1x Art. no. 340024).
14 Place branch No. 20 (= 1x Art. no. 340025).
15 Place charcoal part No. 22 (= 1x Art. no. 340027).
52
English
Installation instructions
16 Place 3x charcoal parts No. 25 (= 3x Art. no. 340030).
17 Break the embers supplied in half and distribute the parts along the side on the grate (around the mesh grate). Note: Do not place any embers on the mesh grate. Embers will block the light! Note: Put no embers on or against the pilot light burner!
53
English
Installation instructions
19 Check that the pilot light burner is easily visible from the right hand side of the log set.
18 Decorative ash: Carefully distribute a small amount of decorative ash over the entire bottom.
Pilot light position
Pilot light Pilot light
54
English
Installation instructions
Figure 30: Log set
Set-up of Natural gas and propane/butane burner - "Premium Fire"
20 The ceramic log set construction, "fi re glass", embers and decorative ash is completed.
20
25
25
25
24
19
15
16
18
23
14
17
21
22
IMPORTANT:
• Do not put any “fi re glass” or embers in front of the pilot light burner
• Do not sprinkle decorative ash on the pilot light burner
• Keep the burner orifi ces free
• Check that the pilot light burns properly
• The pilot light must be able to burn freely over the burner
Proper ignition of the main burner will only be guaranteed if this is the case!
When the ceramic logs, “fi re glass” and embers have been placed, the glass can be assembled on the appliance once more in accordance with the specifi cations in Chapter 4: DISASSEMBLY / ASSEMBLY OF THE GLASS.
After the glass panel has been mounted again, the lower pillar and the two side pillars can be placed. Remove the foil carefully using scissors before placing the pillars. Attention: Cut the foil loose at the back of the ornamental pillars, in order to avoid damaging the pillars.
55
English
Installation instructions
Attention !!: The ornamental pillars have been made from a fragile
fi reproof material that is vulnerable to scratches. Handle with care to avoid damage. Use gloves when placing them.
Placing Ornamental pillars:
• First place the bottom pillar.
• Then place the side pillars.
Attention: Turn the horizontal lid above the glass upwards in order to place
the side pillars (see also the pictures in Chapter 4.1, point 2).
After the side pillars have been placed, turn the horizontal lid downward. Press the side pillars slightly outwards when turning the lid, in order to avoid damage.
56
English
Installation instructions
1.7.6 Mounting ! ue gas restriction plate
Depending on the length and shape of the concentric fl ue system and the chimney construction, you should, if indicated, fi t a restriction plate with a certain width (B) into the ceiling of the combustion chamber. To do this, see the set-up options as listed in fi gure 4 through 14.
Important: Ensure that the correct ! ue gas restriction plate is mounted. Use of the correct ! ue gas restriction plate will provide optimum ef" ciency, ! ame effect and combustion. Mounting an incorrect ! ue gas restriction plate can result in damage to the gas " re.
The following restriction plates are supplied:
Restriction plate: 1: Width: B = 40 mm 2: Width: B = 65 mm 3: Width: B = 90 mm
B
Figure 31: Positioning restriction plate
Assembly restriction plate
57
English
Installation instructions
1.7.7 Checking the appliance following installation
After installation, visually check the gas fl ame. When the fi re is ignited, the fl ames should be short and blue/yellow in colour. These fl ames should gradually increase in height and become more yellow. When all fl ames are yellow, the gas fi re has reached the correct temperature.
THE GAS FIRE IS NOW READY FOR USE
58
English
Installation instructions
2 MAINTENANCE
2.1 ANNUAL MAINTENANCE
It is essential that the appliance, the complete concentric ! ue system (where possible) and the outlet are cleaned and inspected annually by a recognised " tter/gas specialist. The safe operation of the appliance will thus remain guaranteed.
Maintenance consists of the following:
• Remove fi rst the embers, vermiculite granules, logs set or pebbles from the main burner and carefully clean these with a soft brush.
• Clean and inspect (visually) the main burner, pilot light, combustion chamber, fl ue system and combustion air intake. Dust can be removed using a vacuum cleaner.
• Clean the glass on the inside of the appliance with glass spray or ceramic hob cleaner. This also applies to the black mirror rear wall and side panels, if the appliance is fi tted with these.
• After cleaning;
Carefully replace the embers, vermiculite granules, logs set or pebbles on and
around the main burner according to the installation directions in this instruction booklet.
Do not place any embers, vermiculite granules, logs or pebbles against the
pilot light burner. Make sure that the pilot ! ame can burn at all times freely over the main burner. Only in this way is proper ignition of the main burner ensured.
Ignoring these directions could lead to a dangerous situation.
CAUTION ## : If the appliance has anti-re! ective glass, please follow the cleaning instructions in Chapter 4 of the “Operating
Instructions and Daily Maintenance Manual” booklet. Failure to follow these instructions may result in damage to the anti-re! ective glass.
59
English
Installation instructions
• Check the gas supply, fl ue system, and combustion air supply route for leaks.
• Check the correct operation of the gas regulator block, thermocouple circuit and the ignition of the main burner.
• Check the gas inlet-pressure (both when the appliance is off and when it burns at maximum) and the burner pressure.
• Check if the overpressure hatches are correctly positioned and check if the
gasket seals are properly positioned under the hatches.
• Check the complete concentric fl ue system including the outlet construction.
A camera can be used to inspect the whole length of the fl ue gas outlet and the
combustion air intake. Also check that all connections are secure.
60
English
Installation instructions
3 FAULTS
3.1 POSSIBLE REASONS
Possible reasons for the gas fi re going out are:
• The concentric fl ue system is not installed according to one of the methods detailed in Paragraph 1.6.
• An incorrect “fl ue gas restriction plate” is fi tted.
• The pilot light extinguishes if fumes are not exhausted or are insuffi ciently exhausted.
• The pilot light is either dirty or defective.
• Insuffi cient gas pressure.
• (Internal) leak of the concentric fl ue system.
• Thermocouple voltage is too low. This is usually caused by insuffi cient heating of the thermocouple by the pilot light.
• Dirty electrical contacts in the thermo-electrical system; for example, the thermocouple connection.
• Batteries in receiver or remote control are fl at.
3.2 SAFETY MEASURE IN THE APPLIANCE
3.2.1 Thermo-electric pilot light shut off
The appliance is protected by means of a thermo-electric pilot light shut off in the event of a gas escape from the main burner.
3.2.2 Over pressure safety system
The appliance is fi tted with a safety system, whereby hatches will extract any over-pressure that arises in a controlled way. In this, the hatches in the ceiling of the combustion chamber, briefl y open. A loud noise can occur. A safety strip limits the maximum openings of the hatches.
If an over-pressure situation occurs, the appliance should be thoroughly checked by the installer.
61
English
Installation instructions
4 DISMANTLING / ASSEMBLING OF THE GLASS, REGULATOR AND BURNER
4.1 DISMANTLING
/ ASSEMBLING OF THE GLASS
ATTENTION:
A layer of coating has been added to the glass on both sides. In order to avoid damage to the (inside and outside of the) glass, the use of hard (abrasive) sponges, steel wool, abrasive cleaning agents and cleaning agents with ammonia are prohibited. The use of corrosive products and products with an abrasive ingredient, such as a ceramic cooker cleaning agent, is not allowed.
Read chapter 4 of the “Instructions and Manual for daily maintenance” for cleaning instructions for the glass.
1 Close the gas supply tap.
2 Turn the horizontal lid above the glass upwards. In order to avoid damage to the
ornamental pillars, press them outward slightly when turning the lid.
62
English
Installation instructions
4 Remove the bottom ornamental pillar.
3 Remove the left and right vertical ornamental pillars by grasping the top, tilting them inwards and taking them away.
Attention! : The ornamental pillars have been made from a fragile " reproof material. Remove carefully!!!
63
English
Installation instructions
5 Turn the 3 wing nuts above the glass looser by turning a few times. Attention: Do not remove the wing nuts.
6 Support the glass so that it cannot tilt forwards and shove the steel strip (that was
fi xed with the wing nuts) upwards. There is a magnet above the strip. This magnet connects the strip after it has been shoved upwards. The glass panel can now be removed by lifting it a bit, shoving it to the corner and turning it outward.
Use working gloves to take the door out!
64
English
Installation instructions
8 The glass panel is mounted again by performing the above-mentioned steps in reverse order again. Pay attention when placing the glass panel, that it falls into the
2 studs and only then fi x it at the top with the steel strip.
Studs
7 Shove the glass panel to the corner.
65
English
Installation instructions
2. Burner log No. 16
4.2 DISASSEMBLY OF THE BURNERS
Carefully remove the log set, burners and mesh grates in the following order:
1. Complete log set ‘Premium Fire’
66
English
Installation instructions
3. Log No. 17
4. Burner log No. 14
5. Branch No. 19
67
English
Installation instructions
6. Burner log No. 15
7. Branch No. 20
8. Log No. 18
68
English
Installation instructions
9. Log No. 21
10. Charcoal part No. 24
11. Charcoal part No. 23
12. Charcoal part No. 25 (3x)
69
English
Installation instructions
The three burners are all fi xed with just one hexagonal bolt. When unscrewing the burner fi xing bolts, use socket spanner no. 7.
13. Disassemble and remove the burner - right.
70
English
Installation instructions
14. Disassemble and remove the burner - middle.
15. Disassemble and remove the burner - left.
71
English
Installation instructions
Use working gloves when removing the mesh grates.
16. Carefully remove the mesh grate - left.
17. Carefully remove the mesh grate - right.
72
English
Installation instructions
18. Clean the light compartment and gas injectors with a vacuum cleaner.
Replacing the ambient lights.
Only use original Bellfi res ambient lamps: Art. no. 333748:
Ambient lamp; 230-240V - 25W - E14 - 300˚C. - Colour: Amber
19. Remove the plug of the appliance from the socket.
73
English
Installation instructions
21. Carefully screw the new lamp into the fi tting.
20. Carefully unscrew the defective lamp from the fi tting.
Screw the ambient lamps fully into the fi tting!
74
English
Installation instructions
22. Replace the plug of the appliance into the socket.
23. Check the operation of the ambient lighting/dimmer with the remote control.
See operating instructions; Operation light / dimmer
Use working gloves when placing the mesh grates.
Carefully place the mesh grates, burners and log set in the following order:
24. Carefully place the mesh grate - left.
25. Carefully place the mesh grate - right.
75
English
Installation instructions
26. Sprinkle the "Fire glass Dark Amber" on the rear of the mesh grates.
Do not let any "fi re glass" fall in the grate apertures.
76
English
Installation instructions
Fix each burner with the hexagon bolt supplied. Use socket spanner no. 7 to do this. Not mounting these fi xing bolts can give rise to a dangerous situation. Prevent this at all costs!
27. Place and assemble the burner - left.
Press the burner down fi rmly, and mount the fi xing bolt.
77
English
Installation instructions
Make sure that no "fi re glass" parts are under the burner!
The burner must be able to fl oat above the mesh grate.
28. Place and assemble the burner - right. Press the burner down fi rmly, and mount the fi xing bolt.
78
English
Installation instructions
30. Place the Ceramic log set, ‘fi re glass’, embers and decorative ash,
as indicated in chapter 1.7.5.1
29. Place and assemble the burner - middle.
Press the burner down fi rmly, and mount the fi xing bolt.
79
English
Installation instructions
5 CONNECTING DIAGRAM
Main burner gas piping
Motor knob
Pilot light
Thermocouple
Pilot light gas piping
Thermo-current Interrupter Block
“black”
Module
Button “RESET”
“red”
“red”
Main burner
8 Wire Connecting Cable
Connecting cable (option) for external operating (a.o. Domotica systems)
Thermo-electric cable TC
Thermo-electric cable SW
Ambient lighting
(option)
Ignition(piezo)cable
Gas regulator block GV 60
“yellow”
“black”
5 Wire Connecting Cable
Connecting cable
230 VAC
Plug with Earth
connection
Receiver (with battery compartment for 4 AA-batteries)
80
English
Installation instructions
6 DIMENSIONS
6.1 CLASSIC BELL SMALL
Operating unit
Frame with door (white)
81
English
Installation instructions
6.2 CLASSIC BELL SMALL
Fitted with the options: •
Convection casing
• High adjustable feet
* With the high adjustable feet (option), the appliance can be installed till 350 mm above the fl oor.
Operating unit
Frame with door (white)
82
English
Installation instructions
7 TECHNICAL DETAILS/REGULATIONS
National installation regulations:
Gas safety installation and use regulations 1998 plus all relevant
safety and building regulations concerning fi re installation
Document J: Combustion appliances and fuel storage systems
Model : CLASSIC BELL SMALL 3 PF (PREMIUM FIRE)
Gas : NATURAL GAS : BUTANE / PROPANE
Country :
GB; G
reat Britain
/IE;
Ireland :
GB; G
reat Britain
/IE;
Ireland
Product identifi cation no. : 0063CM3684 : 0063CM3684 Appliance type acc. to CE standard : C11 / C31 / C91 : C11 / C31 / C91 Appliance category : I2H natural gas G20 : I
3B/P
butane/propane G30/G31
Nominal heat input : 12.1 kW : Butane (G30) : 11.2 kW (Gross calorifi c value) Propane (G31) : 9.6 kW
Nominal heat output : 9.3 kW : 7.4 - 8.6 kW Effi ciency class : 1 (85%) : 1 (85%) NOx class : 5 : 5
Gas rate (max.) : 1.15 m
3
s
/hr. : Butane (G30) : 850 gr/hr.
Propane (G31) : 720 gr/hr.
Supply pressure : 20.0 mbar : Butane (G30) : 37.0 mbar Propane (G31) : 37.0 mbar
Burner pressure (max.) Hot : 14.1 mbar(*) : 29.0 mbar(*)
Burner pressure (max.) Cold : 13.4 mbar(**) : 29.0 mbar(**)
Burner pressure (min.) : 2.5 mbar(***) : 7.0 mbar(***)
Primary air inlet burner L : LR: Ø6.0 mm : LR: Ø14 x 8 mm Left-Rear and Left-Front LF: Ø3.5 mm LF: Ø14 x 8 mm
Primary air inlet burner M : MF: Ø6.0 mm : MF: Ø15 x 8 mm + Middle-Front
2x Ø3.5 mm
Primary air inlet burner R : RR: Ø6.0 mm : RR: Ø14 x 8 mm Right-Rear and Right-Front RF: Ø3.5 mm RF: Ø14 x 8 mm
83
English
Installation instructions
Model : CLASSIC BELL SMALL 3 PF (PREMIUM FIRE)
Gas : NATURAL GAS : BUTANE / PROPANE
Country :
GB; G
reat Britain
/IE;
Ireland :
GB; G
reat Britain
/IE;
Ireland
Gas regulator block (remote control) : Mertik GV 60 : Mertik GV 60 Main burner : Premium Fire 600 x 240 mm : Premium Fire 600 x 240 mm
Main burner injector L : LR: Ø1.50 mm : LR: Ø0.80 mm Left-Rear and Left-Front LF: Ø1.20 mm LF: Ø0.75 mm
Main burner injector M : MF: Ø1.30 mm : MF: Ø0.75 mm Middle-Front
Main burner injector R : RR: Ø1.50 mm : RR: Ø0.80 mm Right-Rear and Right-Front RF: Ø1.20 mm RF: Ø0.75 mm
Pilot light burner : SIT 0.145.019 : SIT 0.145.019 Pilot light burner injector : no. 36 (SIT 0.977.091) : no. 23 (SIT 0.977.150) Gas connection : 3/8” G / Ø12 mm : 3/8” G / Ø12 mm
Concentric fl ue system connection : Ø100 mm - Ø150 mm or : Ø100 mm - Ø150 mm or Ø130 mm - Ø200 mm Ø130 mm - Ø200 mm
Remote control batteries
- Receiver : N/A : N/A
- Hand transmitter : 1x 9V block : 1x 9V block
Electrical connection : 230V AC / 50 Hz : 230V AC / 50 Hz Electrical power consumption : 50 W (max.) / IP 20 : 50 W (max.) / IP 20
Weight
- Basis model : 122 kg : 122 kg
- Including all options : 138 kg : 138 kg
(*) : All burners at maximum setting and appliance at the required temperature. (**) : All burners at maximum setting and appliance cold. (***) : All burners at minimum setting.
Flue gas exhaust and combustion air supply: Roof termination : Concentric fl ue system Ø100 mm-Ø150 mm rigid and/or fl exible. Wall termination : Concentric fl ue system Ø130 mm-Ø200 mm rigid. With wall outlet, depending on the fl ue construction; Ø100 mm-Ø150 mm or Ø130 mm-Ø200 mm.
Heat exchanging surface: Entire front of the appliance.
"Front Burner" = LF + MF + RF "Rear Burner" = LR + RR
84
English
Installation instructions
8 REPLACEMENT PARTS LIST
When requesting service or ordering replacement parts, please quote the model type and serial number. All parts listed in this manual may be ordered from a Bellfi res dealer.
No Part no Description
Main burner "Premium Fire" 600 x 240 mm Natural gas G20 / Butane/Propane G30/G31
1 3......... G20: Ø6.0 mm Left-Rear
Ø3.5 mm Left-Front Ø6.0 mm Middle-Front Ø6.0 mm Right-Rear Ø3.5 mm Right-Front
2 3......... G30/G31: Ø14x8 mm Left-Rear
Ø14x8 mm Left-Front Ø15x8 mm + 2x Ø3.5 mm Middle-Front Ø14x8 mm Right-Rear Ø14x8 mm Right-Front
3 301915 Main burner injector Natural gas; Left-Rear: Ø1.50 mm 4 334874 Main burner injector Natural gas; Left-Front: Ø1.20 mm 5 301928 Main burner injector Natural gas; Middle-Front: Ø1.30 mm 6 301915 Main burner injector Natural gas; Right-Rear: Ø1.50 mm 7 334874 Main burner injector Natural gas; Right-Front: Ø1.20 mm
8 340430 Main burner injector Butane/Propane; Left-Rear: Ø0.80 mm 9 340431 Main burner injector Butane/Propane; Left-Front: Ø0.75 mm 10 340431 Main burner injector Butane/Propane; Middle-Front: Ø0.75 mm 11 340430 Main burner injector Butane/Propane; Right-Rear: Ø0.80 mm 12 340431 Main burner injector Butane/Propane; Right-Front: Ø0.75 mm
13 333605 Module 230V AC (Light) 14 333912 Fuse T 2.5A 250V Module 15 333606 5-Pole cable Receiver - Module 16 333748 Ambient lighting lamp 230V AC, E14, 25W
17 340469 Log set (14 part) Natural gas / Butane/Propane incl. embers and decorative ash
18 340089 ‘Fire Glass’ Dark Amber (2.5 kg) 19 340091 ‘Fire Glass’ Black (1.0 kg)
85
English
Installation instructions
No Part no Description
20 302416 Gas regulator block; GV 60 (M10 Thermocouple connection) 21 302083 Plug 3/8 GV 60 22 302084 Nut Ø8 mm for burner supply GV 60 23 302089 Olive Ø8 mm for burner supply GV 60 24 302085 Nut Ø12 mm for burner supply GV 60 25 302090 Olive Ø12 mm for burner supply GV 60 26 302086 Cut-off nipple Ø4 mm GV 60 27 302067 Cable (sw): Receiver - Thermocouple interrupter, L = 500 mm 28 302150 Switch with short length of cable to thermocouple interrupter and long length of cable (tc), L= 500 mm, to receiver 29 326287 Hand-held transmitter: Display screen:
Temperature and two programmes 30 326288 Receiver GV 60 31 302068 8 Wire connecting cable L = 500 mm 32 321777 Piezo electrode + cable, 2.8 x 0.8 mm, L = 1500 mm
33 321926 Thermocouple M10 - 1500 mm 34 301970 Thermocouple interrupter M10
35 302059 Pilot light set outer casing; SIT 0.160.022 36 301976 Pilot light nut; Ø4 mm 37 301977 Pilot light olive; Ø4 mm 38 301974 Pilot light injector Natural gas; no 51 39 301921 Pilot light injector Butane/Propane; no 30 40 302062 Nut piezo electrode 41 302061 Pilot light packing SIT no 160 series 42 322552 Pilot light pipe; Ø4 mm, L = 1500 mm, Flexible, Stainless steel 43 325750 Burner pipe; Ø8 mm, L = 1500 mm, Flexible, Stainless steel - 10 kW+
44 342408 Glass Classic Bell Small
45 301593 Black fi bre glass tape 15 x 3 mm, adhesive
46 319664 Black fi bre glass tape 30 x 2 mm, adhesive
47 342399 Left inner side panel - red 48 342400 Right inner side panel - red 49 342401 Rear panel bottom - red 50 342402 Rear panel top - red 51 342405 Left side pillar - red 52 342403 Right side pillar - red 53 342404 Bottom threshold - red
86
English
Installation instructions
Logs - ‘Fire Glass’ - Embers - Decorative Ash
Appliance Log set Art.no: 340469
Set Log no
Art. no:
Number
Classic Bell Small 3 PF
Embers with Decorative Glow-effect ash Anthracite light grey
14
340019
1x
15
340020
1x
16
340021
1x
17
340022
1x
19
340024
1x
20
340025
1x
21
340026
1x
18
340023
1x
Bag: 50 gr.
xxxxxx
1x
Bag: 10 gr.
340031
1x
Bag: 2.5 kg.
340089
1x
Bag: 1.0 kg.
340091
1x
23
340028
1x
24
340029
1x
25
340030
3x
22
340027
1x
´Fire Glass´ Black
´Fire Glass´ Dark Amber
87
English
Installation instructions
9 DISPOSING OF PACKAGING AND APPLIANCE
The appliance comes in recyclable packaging. This can include:
• Cardboard
• Wood
• Plastic
• Paper
Such materials must be disposed of responsibly, in line with local regulations.
Batteries should be disposed of as chemical waste. Batteries must be disposed of responsibly, in line with local regulations.
The authorities or fi tter can provide you with information on responsible disposal of obsolete appliances.
02 - 010717 - 342417
Your Bell• res dealer
Loading...