Bell COCOON 300, SKIPPER Instruction Manual

COCOON 300™ AND SKIPPER
COCOON 300™ AND SKIPPER
BICYCLE CHILD CARRIER
INSTRUCTION MANUAL
TOOLS REQUIRED
FOR ASSEMBLY
Two Adjustable Wrenches
IMPORTANT
SAFETY INFORMATION
WARNING: Failure to follow each of the following instructions can result in injury to your child.
2. For snug but comfortable t see that the Quick­Release buckles are fastened properly and that straps are adjusted correctly. Test shoulder slack by pulling the straps away from child’s chest. They should not move by more than one inch.
3. In the event that the child carrier is involved in an accident, check to be sure that it functions properly before it is used again. Check for structural damage and replace the seat if it is damaged.
CAUTION
1. Only children who are able to hold their head up­right while wearing a bicycle helmet (approximately 1 year old) and are not over 40 pounds should be passengers in a child carrier
2. Make sure bicycle is stable and under control when loading and unloading child
3. Stability of the bicycle is affected by the weight of the child in the carrier
4. Child should always wear a bicycle helmet which complies with the CPSC 1203 standards
5. Never leave child unattended
6. Never leave the child in the carrier with only the
kickstand supporting the bicycle
7. The bicycle rider should avoid busy streets and bad weather and ride with extra care and reduced speed
8. When walking bicycle, hold carrier with one hand and handlebar with the other
9. Before each use check to be certain carrier and hardware are intact and secure
10. Make sure carrier does not interfere with braking or pedaling
11. Do not use the seat if any component is broken or if the straps or other components show signs of signicant wear
12. Do not modify the seat or the restraint system
13. Discard and destroy after ve years of use
PARTS LIST
ITEM DESCRIPTION QTY
1. Seat 1
2. Right Seat Support 1
3. Left Seat Support 1
4. Foot Guard 1
5. Spring Guard 2
6. Foot Guard Fasteners 3
7. Seat Pad 1
8. Grab Bar 1
9. Shoulder Harness 1
ITEM DESCRIPTION QTY
14. Spacer Tube 1
15.
16.
17.
18. 6mm x 35mm Round Head 4
Square Neck Bolt
19. 6mm Nylock Nut 5
20. 6mm Split Lock Washer 5
21.
22. 8mm x 58mm Hex Bolt 2
6mm x 58mm Hex Bolt
Metal Spacer
6mm (1)/8mm (2) Plastic Thread Protector
8mm x 30mm Bolt
1
2
4
10. Lap Belt 1
11. U-Bracket 1
12. Short Lower Bracket 2
13. Long Lower Bracket 2
23. 8mm Nylock Nut 6
24. 8mm Split Lock Washer 6
25. Vinyl Paint Protector 4
26. Red Reector With Adhesive Tape 1
STEP 1 STEP 2
Place the seat on its side. Insert (2) 6mm by 35mm round head square neck bolts into the (2) holes in the left side of the bottom of the seat.
While holding the bolts rmly in place fasten the left seat supports to the bottom of the plastic seat using (2) 6mm split lock washers and (2) 6mm Nylock nuts.
Note: You cannot hand tighten Nylock nuts. An adjustable wrench is required to complete this step.
ITEM #18
6mm x 35mm
ITEM # 20 6mm Split
Lock Washer
ITEM # 19
6mm Nylock
Nut
STEP 3
STEP 5
Insert (2) 6mm by 35mm round head square neck bolts into the right (2) holes in the bottom of the seat.
ITEM #18
6mm x 35mm
STEP 4
While holding the bolts rmly in place, fasten the right seat supports to the bottom of the plastic seat using (2) 6mm split lock washers and (2) 6mm Nylock nuts.
Attach the long lower bracket to the bottom of the seat support using an 8mm by 30mm round head square neck bolt, an 8mm split lock washer and an 8mm Nylock nut. Be sure that the bolt head faces outward and the lock washer is in place.
ITEM #21
8mm x 30mm Round
Hd. Sq. Neck Bolt
ITEM # 24
8mm Split Lock
Washer
ITEM #23
8mm Nylock
Nut
STEP 6
Attach the long lower bracket to the bottom of the seat support using an 8mm by 30mm round head square neck bolt, an 8mm split lock washer and an 8mm Nylock nut. Be sure that the bolt head faces outward and the lock washer is in place
ITEM # 20 6mm Split
Lock Washer
ITEM # 19
6mm Nylock
Nut
ITEM #21 8mm x 30mm
Round Hd. Sq. Neck Bolt
ITEM # 24
8mm Split Lock
Washer
ITEM #23
8mm Nylock
Nut
STEP 7
STEP 9
Remove the seat post clamp from your bicycle.
STEP 8
This step is for the 8mm hex bolt. Attach the
U-bracket using an 8mm by 58mm hex bolt, an 8mm split lock washer, and an 8mm Nylock nut.
Note: This step will require (2) adjustable wrenches.
Note: If the 8mm bolt doesn’t t, the following step will show you how to use the included 6mm bolt with spacers
This step is for the 6mm hex bolt. Insert the spacers on the inside of the U-bracket. Attach the U-bracket using a 6mm hex bolt, a 6mm split lock washer, and a 6mm Nylock nut.
Note: This step will require (2) adjustable wrenches.
ITEM #15
6mm x 58mm
Hex Bolt
ITEM # 20
6mm Split Lock
Washer
ITEM #19
6mm Nylock Nut
ITEM #16
Metal Spacer
STEP 10
Slide the vinyl paint protectors over the (4) brackets.
ITEM #22
8mm x 58mm
Hex Bolt
ITEM # 24
8mm Split Lock
Washer
ITEM #23
8mm Nylock
Nut
ITEM #17
Plastic Thread
Protector
STEP 11
Position the right and left seat supports on both sides of the u-bracket.
STEP 12
STEP 14
Insert the spacer tube and secure using an 8mm by 58mm hex bolt, an 8mm split lock washer and an 8mm Nylock nut.
Note: Do not completely tighten at this time. This step will require (2) adjustable wrenches.
ITEM #22
8mm x 58mm
Hex Bolt
ITEM # 24
8mm Split Lock
Washer
ITEM #23
8mm Nylock
Nut
STEP 13
Insert the short lower bracket into the slotted end of the long lower bracket and twist into position. Insert the 8mm by 30mm round head square neck bolt and secure it with an 8mm split lock washer and an 8mm Nylock nut.
Repeat on other side of wheel by inserting the short lower bracket into the slotted end of the long lower bracket and twist into position. Insert the 8mm by 30mm round head square neck bolt and secure it with an 8mm split lock washer and an 8mm Nylock nut.
STEP 15
The child carrier must be in a level position when installed. Several adjustment holes are provided in the U-bracket which will enable you to clear all obstructions and level the carrier. When level, tighten all of the fasteners securely.
STEP 16
STEP 18
Place the plastic thread protectors onto the ends of the hex bolts.
Note: If you are using the 6mm bolt, use the thread protector with the number 6 on the inside.
STEP 17
Remove the foot guard, spring guards and the foot guard fasteners from the plastic sheet.
Install the foot guard by wrapping it over the top of the right and left seat supports and tucking it under the front edge of the seat. Secure foot guard to the bicycle frame by inserting the fasteners through the slots in the foot guard and around the bicycle frame. If bicycle has exposed springs, wrap spring guards around springs.
STEP 19
Lay the seat pad into the carrier and thread the hook and loop straps through the lower lap belt holes. Secure the hook and loop straps behind the seat.
STEP 20
STEP 23
Remove the male end of the quick-release buckle.
STEP 21
Thread the lap belt through the holes in the seat.
STEP 22
Reinstall the male end of the quick-release buckle and pull on the strap to conrm that the strap locks in the buckle.
Pass each of the two top buttery ends of the 3-point harness through the holes in the seat and through the holes in the seat pad.
STEP 24
Attach the bottom end of the 3-point harness through the center hole in the bottom of the seat.
STEP 25
STEP 27
Grab the straps and pull on them to conrm that the harness is properly anchored to the seat in both the upper locations as well as the center lower location.
STEP 26
Push the grab bar into the holes in the seat. The grab bar can be removed by pinching the tabs together and pushing upward.
Peel the backing off the adhesive tape and adhere the reector to the untextured area of the back of the seat. Press rmly in position.
STEP 28
Double check to make sure that all of the fasteners are securely tightened.
CONGRATULATIONS!
This completes the assembly and installation of the Child Carrier.
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