Belimo AF24-S US, AF120 US, AF24-ECON R03US, AFA24-SR US, AF120-S US User Manual

AF Series Spring Return Direct Coupled Actuator

Minimum 133 in-lb torque

L



For damper areas up to 35 sq-ft* (For lower torque, see NF, LF, or TF series)

Applications

Remove for 3/4” to 1.05” shafts

ZG106 or ZG107 bracket

New standard clamp fits standard 1/2” shafts to 1.05” jackshafts.

All Actuators have BDCM

AF Series - At A Glance

Torque: 133 in-lb Power supply: 24 VAC/DC

120 VAC 230 VAC

Control signal: On/Off

2 to 10 VDC Multi-function** 0 to 135 7 3 k7 NTC 0 to 20 V phasecut

Feedback signal: 2 to 10 VDC

VDC variable**

Running time motor: 150 sec constant

95 sec constant Adj. 75 to 300 sec.***

spring: <20 Brushless DC Motor External direction of rotation switch Manual override Plenum rated cable, 18 GA Appliance rated cable, 18 GA Built-in auxiliary switch 2 SPDT

Type 10 thermistor

sec

Mount directly to 1.05” jackshafts.

AF24 US (p. 18)

AF120 US (p. 20)

AF24-S US (p. 18)

AF230-S US (p. 20)

AF230 US (p. 02)

AF120-S US (p. 20)

Linkage solutions are available when direct coupling is not possible. (See Mounting Methods Guide and Mechanical Accessories Documentation page 132)

AF24-SR US (p. 22)

AF24-ECON R03US (p. 26)

AFA24-SR US (p. 24)

AF24-PC US (p. 28)

AF24-MFT US (p. 30)

AF24-MFT-S US (p. 30)

LLLLLLLLLLLLL

LL LLLLLLL

LL

LLLLLL

LL

L

LLL

LLLLLLLL L

L

LLL

LLLLLLLLLLLLL

LL LLLL

LLLLLLLLLLLLL

LL

LLLLLLLL LLL

LLL LL

Installation instructions......(p. 34–38) General wiring......(p. 41) Start-up and checkout......(p. 42) Electrical operations......(p. 40)

*Based on 4 in-lb/ft2 damper torque loading. Parallel blade. No edge seals. **Default 2 to 10 VDC. ***Default 150 seconds.

AF24-MFT95 US (p. 32)

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

16

A CLOSER LOOK…

L

Cut labor costs with simple direct coupling.

L

True mechanical spring return – the most reliable fail-safe.

L

Reverse mount for clockwise or counterclockwise fail-safe.

L

Check damper position easily with clear position indicator.

L

Overload-proof throughout rotation

L

Temporary restrictions in damper movement will not change

actuator operation. Actuator returns to normal operation when restriction is removed (modulating actuators).

L

Easy mechanical stop to adjust angle of rotation

(add ZDB-AF2 US US accessory).

L

By eliminating internal condensation Golden Point breather mem-

brane optimizes performance in harsh airstream environments.

L

Built-in auxiliary switch is easy to use, offers feedback or

signal for additional device (-S

L

Manual override crank speeds installation

L

Need to change control direction?

Do it easily with a simple switch (modulating actuators).

models).

AF Series Spring Return Direct Coupled Actuator

L

Microprocessor-controlled brushless DC motor increases

actuator life span and reliability, provides constant running time (modulating actuators).

L

Rugged metal housing withstands rough

handling in the mechanical room.

L

3 ft. appliance cable and conduit connector eases installation.

L

Double insulated – no need for separate safety ground.

A Belimo exclusive (-S,120V, 230V models).

L

Automatically compensates for damper seal wear,

ensuring tight close-off.

The Belimo Difference

L

Customer Commitment.

Extensive product range. Application assistance. Same-day shipments. Free technical support. Five year warranty.

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

L

Low Installation and Life-Cycle Cost.

Easy installation. Accuracy and repeatability. Low power consumption. No maintenance.

L

Long Service Life.

Components tested before assembly. Every product tested before shipment. 30+ years direct coupled actuator design.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

17

AF24(-S) US

On/Off, Spring Return Fail-Safe, 24V

Technical Data AF24... US

Power supply 24 VAC ± 20% 50/60 Hz

24 VDC ± 10%

Power consumption running 5 W

holding 1.5 W Transformer sizing 10 VA (class 2 power source) Electrical connection 3 ft, 18 GA appliance cable

1/2” conduit connector Electrical protection auxiliary switches are double insulated Overload protection electronic throughout 0° to 95° rotation Angle of rotation 95°, adjustable 35 to 95° w/ZDB-AF2 US Torque 133 in-lb [15 Nm] constant Direction of rotation reversible with CW/CCW mounting Position indication visual indicator, 0° to 95°

(0° is spring return position) Manual override 3mm hex crank (shipped w/actuator) Auxiliary switches 2 x SPDT 7A (2.5A) @ 250 VAC, UL Approved

one set at +5°, one adjustable 25° to 85° Running time 150 sec. constant, independent of load, spring

return < 20 sec Humidity 5 to 95% RH non-condensing Ambient temperature -22°F to 122°F [-30°C to 50°C] Storage temperature -40°F to 176°F [-40°C to 80°C] Housing NEMA type 2 / IP54 Housing material zinc coated steel Agency listings cULus acc. to UL 873 and

CAN/CSA C22.2 No. 24-93 Noise level max. 45 dB (A) Servicing maintenance free Quality standard ISO 9001 Weight 6.0 lbs (2.7 kg)

Torque min. 133 in-lb, for control of air dampers

Application

For On/Off, fail-safe control of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturer’s specifications. Control is On/Off from an auxiliary contact, or a manual switch.

The actuator is mounted directly to a damper shaft up to 1.05” in diameter by means of its universal clamp. A crankarm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft.

Operation

The AF series actuators provide true spring return operation for reliable fail-safe application and positive close off on air tight dampers. The spring return system provides consistent torque to the damper with, and without, power applied to the actuator.

The AF series provide 95° of rotation and are provided with a graduated position indicator showing 0° to 95°. The AF has a unique manual positioning mechanism which allows the setting of any damper position within its 95° of rotation. The AF series actuators are shipped at +5° (5° from full fail-safe) to provide automatic compression against damper gaskets for tight shut-off. When power is applied to the AF series, the manual mechanism is released. The actuators will now try to close against the 0° position during its normal control operations. The manual override can also be released physically by the use of a crank supplied with the actuator.

The AF uses a brushless DC motor which is controlled by an Application Specific Integrated Circuit (ASIC). The ASIC monitors and controls the actuator’s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches.

The AF24-S US version is provided with 2 built in auxiliary switches. These SPDT switches are provided for safety interfacing or signaling, for example, for fan start-up. The switching function at the fail-safe position is fixed at +5°, the other switch function is adjustable between +25° to +85°.

Dimensions (Inches [mm])

K4-2 US (supplied)

1/2" Centered (Default)

3/4" Centered (Field Selectable)

1.05" Centered (Field Selectable)

K4-1 US (optional)

3/4" to 1.05" Adjustable

K4 US (optional)

3/8" to 3/4" Adjustable

0.65" [16.5]

3.25" [82.7]

0.19" [5]

0.39" [10]

0.35" [9]

3.86" [98]

[57]

2.24"

3.15" [80]

1.97" [50]

2.64" [67]

10.47" [266]

5.85" [148.5]

0.26" [6.5]

1.93"

[49]

D001

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

18

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

AF24(-S) US

On/Off, Spring Return Fail-Safe, 24V

Accessories

AV 10-18 Shaft extension IND-AF2 Damper position indicator K4 US Universal clamp for 3/8” to 3/4” shafts K4-1 US Universal clamp for up to 1.05” dia jackshafts K4-H Universal clamp for hexshafts 3/8” to 5/8” KH-AF Crankarm for up to 3/4” round shaft (Series 2) KH-AF-1 Crankarm for up to 1.05” jackshaft (Series 2) KH-AFV V-bolt kit for KH-AF and KH-AF-1 Tool-06 8mm and 10 mm wrench ZG-HTR Thermostat/Heater Kit ZDB-AF2 US Angle of rotation limiter ZG-100 Universal mounting bracket ZG-101 Universal mounting bracket ZG-102 Multiple actuator mounting bracket ZG-106 Mounting bracket for Honeywell ZG-107 Mounting bracket for Honeywell

ZG-108 Mounting bracket for Barber Colman

ZG-AF US Crankarm adaptor kit for AF/NF ZG-AF108 Crankarm adaptor kit for AF/NF ZS-100 Weather shield (metal) ZS-150 Weather shield (polycarbonate) ZS-260 Explosion-proof housing ZS-300 NEMA 4X housing

NOTE: When using AF24 US and AF24-S US actuators, only use accessories listed on this page.

For Actuator Wiring Information and Diagrams, Please See Belimo Wiring Guide (pg 349).

Series 100 replacement or new crankarm type installations

Honeywell replacement or new crankarm type installations

®

Mod III or IV or Johnson® Series 100

®

Mod IV

®

Mod III or Johnson®

®

MA 3../4..,

Wiring Diagrams

Provide overload protection and disconnect as required.

1

CAUTION Equipment damage!

2

Actuators may be connected in parallel. Power consumption and input impedance must be observed.

Actuators may also be powered by 24 VDC.

3

For end position indication, interlock control, fan startup, etc., AF24-S US incorporates two built-in auxiliary switches: 2 x SPDT, 7A (2.5A)

4

@250 VAC, UL Approved, one switch is fixed at +5°, one is adjustable 25° to 85°.

Meets cULus requirements without the need of an electrical ground connection.

WARNING Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualiﬁed licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

W002_08

Typical Specification

On/Off spring return damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a jackshaft up to a

1.05” diameter. The actuators must be designed so that they may be used for either clockwise or counterclockwise fail-safe operation. Actuators shall have a manual positioning mechanism accessible on its cover. Actuators shall use a brushless DC motor and be protected from overload at all angles of rotation. Run time shall be constant and independent of torque. If required, 2 SPDT auxiliary switches shall be provided with one switch having the capability of being adjustable. Actuators with switches must be constructed to meet the requirement for Double Insulation so an electrical ground connection is not required to meet agency listings. Actuators shall be UL Approved and CSA certified, have a 5 year warranty, and be manufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

On/Off control for AF24-S US

24 VAC Transformer

1

Line Volts

On/Off control for AF24 US

1 Common

2 + Hot

AF24 US

W001

3

2

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

19

AF120(-S) US, AF230(-S) US

On/Off, Spring Return Fail-Safe, 120 or 230 VAC

Technical Data AF120... US, AF230... US

Power supply

AF120(-S) US 120 VAC ± 10% 50/60 Hz AF230(-S) US 230 VAC ±15% 50/60 Hz

Power consumption

AF120(-S) US running 8 W

holding 3 W

AF230(-S) US running 8.5 W

holding 3 W

Transformer sizing

AF120(-S) US 11 VA AF230(-S) US 11 VA

Electrical connection 3 ft, 18 GA appliance cable

Electrical protection actuators are double insulated Overload protection electronic throughout 0° to 95° rotation Angle of rotation 95°, adjustable 35 to 95° w/ZDB-AF2 US Torque 133 in-lb [15 Nm] constant Direction of rotation reversible with CW/CCW mounting Position indication visual indicator, 0° to 95°

Manual override 3mm hex crank (shipped w/actuator) Auxiliary switches (AF120/230-S) Running time 150 sec. constant, independent of load,

Humidity 5 to 95% RH non-condensing Ambient temperature -22°F to 122°F [-30°C to 50°C] Storage temperature -40°F to 176°F [-40°C to 80°C] Housing NEMA type 2 / IP54 Housing material zinc coated steel Agency listings cULus acc. to UL 873 and

Noise level max. 45 dB (A) Servicing maintenance free Quality standard ISO 9001 Weight 6.9 lbs (3.1 kg)

1/2” conduit connector

(0° is spring return position)

2 x SPDT 7A (2.5A) @ 250 VAC, UL Approved one set at +5°, one adjustable 25° to 85°

spring return < 20 sec

CAN/CSA C22.2 No. 24-93

Torque min. 133 in-lb, for control of air dampers

Application

For On/Off, fail-safe control of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturer’s specifications. Control is On/Off from an auxiliary contact, or a manual switch.

The actuator is mounted directly to a damper shaft up to 1.05” in diameter by means of its universal clamp. A crankarm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft.

Operation

The AF series actuators provide true spring return operation for reliable fail-safe application and positive close off on air tight dampers. The spring return system provides consistent torque to the damper with, and without, power applied to the actuator.

The AF series provide 95° of rotation and are provided with a graduated position indicator showing 0° to 95°. The AF has a unique manual positioning mechanism which allows the setting of any damper position within its 95° of rotation. The AF series actuators are shipped at +5° (5° from full fail-safe) to provide automatic compression against damper gaskets for tight shut-off. When power is applied to the AF series, the manual mechanism is released. The actuators will now try to close against the 0° position during its normal control operations. The manual override can also be released physically by the use of a crank supplied with the actuator.

The AF uses a brushless DC motor which is controlled by an Application Specific Integrated Circuit (ASIC). The ASIC monitors and controls the actuator’s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches. The actuators are Double Insulated so a ground connection is not required.

The AF120/230-S US version is provided with 2 built-in auxiliary switches. These SPDT switches are provided for safety interfacing or signaling, for example, for fan start-up. The switching function at the fail-safe position is fixed at +5°, the other switch function is adjustable between +25° to +85°.

Dimensions (Inches [mm])

K4-2 US (supplied)

1/2" Centered (Default)

3/4" Centered (Field Selectable)

1.05" Centered (Field Selectable)

K4-1 US (optional)

3/4" to 1.05" Adjustable

K4 US (optional)

3/8" to 3/4" Adjustable

0.65" [16.5]

3.25" [82.7]

0.19" [5]

0.39" [10]

0.35" [9]

3.86" [98]

[57]

2.24"

3.15" [80]

1.97" [50]

2.64" [67]

10.47" [266]

5.85" [148.5]

0.26" [6.5]

1.93"

[49]

D001

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

20

AF120(-S) US, AF230(-S) US

On/Off, Spring Return Fail-Safe, 120 or 230 VAC

Accessories

AV 10-18 Shaft extension IND-AF2 Damper position indicator K4 US Universal clamp for 3/8” to 3/4” shafts K4-1 US Universal clamp for up to 1.05” dia jackshafts KH-AF Crankarm for up to 3/4” round shaft (Series 2) KH-AF-1 Crankarm for up to 1.05” jackshaft (Series 2) KH-AFV V-bolt kit for KH-AF and KH-AF-1 Tool-06 8mm and 10 mm wrench ZG-HTR Thermostat/Heater Kit ZDB-AF2 US Angle of rotation limiter ZG-100 Universal mounting bracket ZG-101 Universal mounting bracket ZG-102 Multiple actuator mounting bracket ZG-106 Mounting bracket for Honeywell

ZG-107 Mounting bracket for Honeywell

ZG-108 Mounting bracket for Barber Colman

ZG-AF US Crankarm adaptor kit for AF/NF ZG-AF108 Crankarm adaptor kit for AF/NF ZS-100 Weather shield (metal) ZS-150 Weather shield (polycarbonate) ZS-260 Explosion-proof housing ZS-300 NEMA 4X housing

NOTE: When using AF120/230 US and AF120/230-S US actuators, only use accessories listed on this page.

For Actuator Wiring Information and Diagrams, Please See Belimo Wiring Guide (pg 349).

new crankarm type installations

Series 100 replacement or new crankarm type installations

Honeywell® Mod III or IV or Johnson® Series 100 replacement or new crankarm type installations

®

Mod IV replacement or

®

Mod III or Johnson®

®

MA 3../4..,

Wiring Diagrams

Provide overload protection and disconnect as required.

1

CAUTION Equipment damage!

2

Actuators may be connected in parallel. Power consumption and input impedance must be observed.

No ground connection is required.

3

For end position indication, interlock control, fan startup, etc., AF120/240-S US incorporates two built-in auxiliary switches: 2 x

4

SPDT, 7A (2.5A) @250 VAC, UL Approved, one switch is fixed at +5°, one is adjustable 25° to 85°.

Meets cULus requirements without the need of an electrical ground connection.

WARNING Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualiﬁed licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

W004_08

Typical Specification

On/Off spring return damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a jackshaft up to a 1.05” diameter. The actuators must be designed so that they may be used for either clockwise or counterclockwise fail-safe operation. Actuators shall have a manual positioning mechanism accessible on its cover. Actuators shall use a brushless DC motor and be protected from overload at all angles of rotation. Run time shall be constant and independent of torque. If required, 2 SPDT auxiliary switches shall be provided with one switch having the capability of being adjustable. Actuators must be constructed to meet the requirement for Double Insulation so an electrical ground connection is not required to meet agency listings. Actuators shall be UL Approved and CSA certified, have a 5 year warranty, and be manufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

On/Off wiring for AF120-S US and AF230-S US

W003_08

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

On/Off wiring for AF120 US and AF230 US

21

AF24-SR US

Proportional Damper Actuator, Spring Return Fail-Safe, 24 V for 2 to 10 VDC and 4 to 20 mA Control Signal.Output Signal of 2 to 10 VDC for Position Indication.

Torque min. 133 in-lb, for control of air dampers

Application

For proportional modulation of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturer’s specifications.

The actuator is mounted directly to a damper shaft up to 1.05” in diameter by means of its universal clamp. A crankarm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft.

The actuator operates in response to a 2 to 10 VDC, with the addition of a 500 resistor, a 4 to 20 mA control input from an electronic controller or positioner. A 2 to 10 VDC feedback signal is provided for position indication or master-slave applications.

Operation

The AF series actuators provide true spring return operation for reliable fail-safe application and positive close-off on air tight dampers. The spring return system provides constant torque to the damper with, and without, power applied to the actuator.

The AF series provides 95° of rotation and is provided with a graduated position

Technical Data AF24... US

Power supply 24 VAC ± 20% 50/60 Hz

24 VDC ± 10%

Power consumption

running 6 W

holding 2 W Transformer sizing 10 VA (class 2 power source) Electrical connection 3 ft, 18 GA appliance cable

1/2” conduit connector Overload protection electronic throughout 0 to 95° rotation Operating range Y 2 to 10 VDC, 4 to 20 mA Input impedance 100 k7 (0.1 mA), 500 7 Feedback output U 2 to 10 VDC (max. 0.5 mA) for 95° Angle of rotation mechanically limited to 95° Torque 133 in-lb [15 Nm] constant Direction of rotation

spring reversible with cw/ccw mounting

motor reversible with built-in switch

Position indication visual indicator, 0° to 95°

(0° is spring return position) Manual override 3mm hex crank (shipped w/actuator) Running time 150 sec. constant, independent of load,

spring return < 20 sec Humidity 5 to 95% RH non-condensing Ambient temperature -22°F to 122°F [-30°C to 50°C] Storage temperature -40°F to 176°F [-40°C to 80°C] Housing NEMA type 2 / IP54 Housing material zinc coated metal Agency listings cULus acc. to UL 873 and

CAN/CSA C22.2 No. 24-93 Noise level max. 45 dB (A) Servicing maintenance free Quality standard ISO 9001 Weight 6.0 lbs (2.7 kg)

indicator showing 0 to 95°. The AF has a unique manual positioning mechanism which allows the setting of any damper position within its 95° of rotation. The actuator is shipped at +5° position (5° from full fail-safe) to provide automatic compression against damper gaskets for tight shut-off. When power is applied, the manual mechanism is released and the actuator drives toward the full failsafe position. The actuator will memorize the angle where it stops rotating and use this point for its zero position for its normal control operations. The manual override can also be released physically by the use of a crank supplied with the actuator.

The AF uses a brushless DC motor which is controlled by an Application Specific Integrated Circuit (ASIC) and a microprocessor. The microprocessor provides the intelligence to the ASIC to provide a constant rotation rate and to know the actuator’s exact zero position. The ASIC monitors and controls the brushless DC motor’s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches.

Dimensions (Inches [mm])

K4-2 US (supplied)

1/2" Centered (Default)

3/4" Centered (Field Selectable)

1.05" Centered (Field Selectable)

K4-1 US (optional)

3/4" to 1.05" Adjustable

K4 US (optional)

3/8" to 3/4" Adjustable

0.65" [16.5]

3.25" [82.7]

0.19" [5]

0.39" [10]

0.35" [9]

3.86" [98]

[57]

2.24"

3.15" [80]

1.97" [50]

2.64" [67]

10.47" [266]

5.85" [148.5]

0.26" [6.5]

7

1.93"

D001

[49]

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

22

24 V for 2 to 10 VDC and 4 to 20 mA Control Signal.Output Signal of 2 to 10 VDC for Position Indication.

Proportional Damper Actuator, Spring Return Fail-Safe,

AF24-SR US

Accessories

AV 10-18 Shaft extension IND-AF2 Damper position indicator K4 US Universal clamp for 3/8” to 3/4” shafts K4-1 US Universal clamp for up to 1.05” dia jackshafts K4-H Universal clamp for hexshafts 3/8” to 5/8” KH-AF Crankarm for up to 3/4” round shaft (Series 2) KH-AF-1 Crankarm for up to 1.05” jackshaft (Series 2) KH-AFV V-bolt kit for KH-AF and KH-AF-1 Tool-06 8mm and 10 mm wrench SGA24 Min. and/or man. positioner in NEMA 4 housing SGF24 Min. and/or man. positioner for ﬂush panel mounting ZG-R01 500 7 resistor for 4 to 20 mA control signal ZG-HTR Thermostat/Heater Kit ZDB-AF2 US Angle of rotation limiter ZG-100 Universal mounting bracket ZG-101 Universal mounting bracket ZG-102 Multiple actuator mounting bracket ZG-103 Universal mounting bracket ZG-104 Universal mounting bracket ZG-106 Mounting bracket for Honeywell

ZG-107 Mounting bracket for Honeywell

ZG-108 Mounting bracket for Barber Colman

ZG-AF US Crankarm adaptor kit for AF/NF ZG-AF108 Crankarm adaptor kit for AF/NF ZS-100 Weather shield (metal) ZS-150 Weather shield (polycarbonate) ZS-260 Explosion-proof housing ZS-300 NEMA 4X housing

NOTE: When using AF24-SR US actuators, only use accessories listed on this page. For Actuator Wiring Information and Diagrams, Please See Belimo Wiring Guide (pg 349).

new crankarm type installations

Series 100 replacement or new crankarm type installations

Honeywell replacement or new crankarm type installations

®

Mod III or IV or Johnson® Series 100

®

Mod IV replacement or

®

Mod III or Johnson®

®

MA 3../4..,

Wiring Diagrams

Provide overload protection and disconnect as required.

1

CAUTION Equipment damage!

2

Actuators may be connected in parallel. Power consumption and input impedance must be observed.

Actuators may also be powered by 24 VDC.

3

Only connect common to neg. (–) leg of control circuits.

5

The ZG-R01 500 7 resistor converts the 4 to 20 mA control signal to 2 to 10 VDC, up to 2 actuators may be connected in parallel.

WARNING Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualiﬁed licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

24 VAC Transformer

1

Line Volts

Control Signal

2 to 10 VDC

(–)

(+)

1 Common

2 + Hot

3 Y Input,

5 U Output 2 to 10V

AF24-SR US

3

2 to 10V

2

W011

Typical Specification

Spring return control damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a jackshaft up to a 1.05” diameter. The actuator must provide proportional damper control in response to a 2 to 10 VDC or, with the addition of a 500 7 resistor, a 4 to 20 mA control input from an electronic controller or positioner. The actuators must be designed so that they may be used for either clockwise or counterclockwise failsafe operation. Actuators shall have control direction of rotation switch accessible on its cover. Actuators shall use a brushless DC motor controlled by a microprocessor and be protected from overload at all angles of rotation. Run time shall be constant, and independent of torque. A 2 to 10 VDC feedback signal shall be provided for position feedback or master-slave applications. Actuators shall be UL Approved and CSA certified, have a 5 year warranty, and be manufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

2 to 10 VDC control

W197_08

4 to 20 mA control

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

23

AFA24-SR US

Proportional Damper Actuator, Spring Return Fail-Safe 24V for 2 to 10 VDC and 4 to 20 mA Control Signal.

Torque min. 133 in-lb, for control of air dampers

Application

For proportional modulation of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturer’s specifications.

The actuator is mounted directly to a damper shaft up to 1.05” in diameter by means of its universal clamp. A crankarm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft.

The actuator operates in response to a 2 to 10 VDC, with the addition of a 5007 resistor, a 4 to 20 mA control input from an electronic controller or positioner.

Operation

The AFA series actuators provide true spring return operation for reliable fail-safe application and positive close-off on air tight dampers. The spring return system provides constant torque to the damper with, and without, power applied to the actuator.

The AFA series provides 95° of rotation and is provided with a graduated position indicator showing 0 to 95°. The AFA has a unique manual positioning mechanism which allows the setting of any damper position within its 95° of rotation. The

Technical Data AFA24... US

Power supply 24 VAC ± 20% 50/60 Hz

24 VDC ± 10%

Power consumption

running 6 W

holding 2 W Transformer sizing 10 VA (class 2 power source) Electrical connection 3 ft, 18 GA appliance cable

1/2” conduit connector Overload protection electronic throughout 0 to 95° rotation Operating range Y 2 to 10 VDC, 4 to 20 mA Input impedance 100 k7 (0.1 mA), 500 7 Angle of rotation mechanically limited to 95° Torque 133 in-lb [15 Nm] constant

Direction of rotation

spring reversible with cw/ccw mounting

motor reversible with built-in switch

Position indication visual indicator, 0° to 95°

(0° is spring return position) Manual override 3mm hex crank (shipped w/actuator) Running time 150 sec. constant, independent of load,

spring return < 20 sec Humidity 5 to 95% RH non-condensing Ambient temperature -22°F to 122°F [-30°C to 50°C] Storage temperature -40°F to 176°F [-40°C to 80°C] Housing NEMA type 2 / IP54 Housing material zinc coated metal Agency listings cULus acc. to UL 873 and

CAN/CSA C22.2 No. 24-93 Noise level max. 45 dB (A) Servicing maintenance free Quality standard ISO 9001 Weight 6.0 lbs (2.7 kg.)

actuator is shipped at +5° position (5° from full fail-safe) to provide automatic compression against damper gaskets for tight shut-off. When power is applied, the manual mechanism is released and the actuator drives toward the full failsafe position. The actuator will memorize the angle where it stops rotating and use this point for its zero position for its normal control operations. The manual override can also be released physically by the use of a crank supplied with the actuator.

The AFA uses a brushless DC motor which is controlled by an Application Specific Integrated Circuit (ASIC) and a microprocessor. The microprocessor provides the intelligence to the ASIC to provide a constant rotation rate and to know the actuator’s exact zero position. The ASIC monitors and controls the brushless DC motor’s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches.

Dimensions (Inches [mm])

K4-2 US (supplied)

1/2" Centered (Default)

3/4" Centered (Field Selectable)

1.05" Centered (Field Selectable)

K4-1 US (optional)

3/4" to 1.05" Adjustable

K4 US (optional)

3/8" to 3/4" Adjustable

0.65" [16.5]

3.25" [82.7]

0.19" [5]

0.39" [10]

0.35" [9]

3.86" [98]

[57]

2.24"

3.15" [80]

1.97" [50]

2.64" [67]

10.47" [266]

5.85" [148.5]

0.26" [6.5]

1.93"

D001

[49]

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

24

AFA24-SR US

Proportional damper actuator, Spring Return Fail-Safe 24V for 2 to 10 VDC and 4 to 20 mA control signal.

Accessories

AV 10-18 Shaft extension IND-AF2 Damper position indicator K4 US Universal clamp for 3/8” to 3/4” shafts K4-1 US Universal clamp for up to 1.05” dia jackshafts K4-H Universal clamp for hexshafts 3/8” to 5/8” KH-AF Crankarm for up to 3/4” round shaft (Series 2) KH-AF-1 Crankarm for up to 1.05” jackshaft (Series 2) KH-AFV V-bolt kit for KH-AF and KH-AF-1 Tool-06 8mm and 10 mm wrench SGA24 Min. and/or man. positioner in NEMA 4 housing SGF24 Min. and/or man. positioner for flush panel mounting ZG-R01 500 7 resistor for 4 to 20 mA control signal ZG-HTR Thermostat/Heater Kit ZDB-AF2 US Angle of rotation limiter ZG-100 Universal mounting bracket ZG-101 Universal mounting bracket ZG-102 Multiple actuator mounting bracket ZG-106 Mounting bracket for Honeywell

new crankarm type installations

ZG-107 Mounting bracket for Honeywell

Series 100 replacement or new crankarm type installations

ZG-108 Mounting bracket for Barber Colman

Honeywell® Mod III or IV or Johnson® Series 100

replacement or new crankarm type installations ZG-AF US Crankarm adaptor kit for AF/NF ZG-AF108 Crankarm adaptor kit for AF/NF ZS-100 Weather shield (metal) ZS-150 Weather shield (polycarbonate) ZS-260 Explosion-proof housing ZS-300 NEMA 4X housing

NOTE: When using AFA24-SR US actuators, only use accessories listed on this page. Actuator may not be tandem mounted on same shaft or otherwise mechanically linked.

®

Mod IV replacement or

®

Mod III or Johnson

®

MA 3../4..,

®

Typical Specification

Spring return control damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a jackshaft up to a 1.05” diameter. The actuator must provide proportional damper control in response to a 2 to 10 VDC or, with the addition of a 500

7 resistor, a 4 to 20 mA control input from an electronic

controller or positioner. The actuators must be designed so that they may be used for either clockwise or counterclockwise fail-safe operation. Actuators shall have control direction of rotation switch accessible on its cover. Actuators shall use a brushless DC motor controlled by a microprocessor and be protected from overload at all angles of rotation. Run time shall be constant, and independent of torque. Actuators shall be UL Approved and CSA certified, have a 5 year warranty, and be manufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.

Wiring Diagrams

Provide overload protection and disconnect as required.

1

CAUTION Equipment damage!

2

Actuators may be connected in parallel. Power consumption and input impedance must be observed.

Actuators may also be powered by 24 VDC.

3

The ZG-R01 500 7 resistor converts the 4 to 20 mA control signal to 2 to 10 VDC, up to 2 actuators may be connected in parallel.

WARNING Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualiﬁed licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

24 VAC Transformer

1

Line Volts

Control Signal

2 to 10 VDC

(–)

(+)

1 Common

2 + Hot

3 Y Input,

AFA24-SR US

3

2 to 10V

2

2 to 10 VDC control

4 to 20 mA control

W475

W476

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

25

AF24-ECON-R03 US

Proportional Damper Actuator, Spring Return Safety, 24V for Stand-alone Economizer Damper Control using 3 k7 Mixed Air Sensor, Built-in Minimum Position Adjustment. Output Signal of 2 to 10VDC for Position Indication.

s 4ORQUEMININLBFORCONTROLOFAIRDAMPERS s "UILTINADJUSTABLEMINPOSITION s )NTEGRATEDMIXEDAIR0)CONTROL

Application

For proportional control of mixed air setpoint on economizer dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturer’s specifications.

The actuator is mounted directly to a damper shaft up to 1.05” in diameter by means of its universal clamp. A crank arm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft.

The actuator operates in response to 3 k7 thermistor.

Operation

The AF series actuators provide true spring return operation for reliable fail-safe application and positive close off on air tight dampers. The spring return system provides consistent torque to the damper with, and without, power applied to the actuator.

The AF24-ECON-R03 US provide 95° of rotation and are provided with a

Technical Data AF24... US

Power supply 24 VAC ± 20% 50/60 Hz,

Power consumption

Transformer sizing 10 VA (class 2 power source) Electrical connection 3 ft, plenum rated cable

Overload protection Electronic throughout 0 to 95° rotation Control Signal Y1 3 k7 NTC Type 10 thermistor,

Input impedance Y1 100 k7

Feedback output, U 2 to 10 VDC (max. 0.7 mA) for 95° Angle of rotation Max. 95°, adjust. with mechanical stop Torque 133 in-lb [15 Nm] Override function See override control table on opposite page Direction of rotation

Position indication Visual indicator, 0° to 95° scaled as

Running time motor 95 sec constant, independent of load

Humidity 5 to 95% RH non-condensing Ambient temperature -22°F to 122°F [-30°C to 50°C] Storage temperature -40°F to 176°F [-40°C to 80°C] Housing NEMA type 2 / IP54 Housing material zinc coated steel Agency listings cULus acc. to UL 873 and

Noise level (max) Servicing Maintenance free Quality standard ISO 9001 Weight 6.0 lbs (2.7 kg)

24 VDC ± 10%

running 6 W

holding 2.5 W

1/2” conduit connector

3 k7 @ 77°F (25°C) MA setpoint = 55°F

Y2 100 k7

spring reversible with cw/ccw mounting

0 to 1 (0° is spring return position)

spring < 20 sec @-4°F to 122°F [-20°C to 50°C]

< 60 sec @-22°F [-30°C]

CAN/CSA C22.2 No. 24-93

running <45 dB (A)

spring return 62 dB (A)

graduated position indicator showing 0° to 95°. The actuators are shipped at +5° (5° from full fail-safe) to provide automatic compression against damper gaskets for tight shut-off. When power is first applied, the AF24-ECON-R03 US will move to 0° (full fail-safe). The actuator will now try to close against the 0° position during its normal control operations.

The AF24-ECON-R03 US uses a brushless DC motor which is controlled by an Application Specific Integrated Circuit (ASIC) and a microprocessor. The microprocessor provides the intelligence to the ASIC to provide a constant rotation rate and to know the actuator’s exact position. The ASIC monitors and controls the brushless DC motor’s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches. Power consumption is reduced in holding mode.

Installation

Refer to AF Section of the Standard Actuation and Accessories, Technical Documentation.

Dimensions (Inches [mm])

K4-2 US (supplied)

1/2" Centered (Default)

3/4" Centered (Field Selectable)

1.05" Centered (Field Selectable)

K4-1 US (optional)

3/4" to 1.05" Adjustable

K4 US (optional)

3/8" to 3/4" Adjustable

0.39" [10]

0.35" [9]

0.65" [16.5]

[57]

2.24"

3.25" [82.7]

0.19" [5]

3.86" [98]

3.15" [80]

1.97" [50]

2.64" [67]

10.47" [266]

5.85" [148.5]

0.26" [6.5]

1.93"

D001

[49]

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

26

Proportional Damper Actuator, Spring Return Safety, 24V for Stand-alone Economizer Damper Control using 3 k7

Mixed Air Sensor, Built-in Minimum Position Adjustment. Output Signal of 2 to 10VDC for Position Indication.

Occupied - Economizer Mode

The AF24-ECON-R03 US enters Economizer Mode when either an external relay or controller completes the circuit between the actuator wire 3(Y1) and MA sensor. In this mode, the actuator moves proportionally to maintain a MA setpoint of 55°F (fixed). A proportional band of 6°F modulates the actuator between 53 and 58°F. Also, a +/-1°F dead band eliminates hunting of the actuator, while maintaining suitable temperatures in the RTU mixed air chamber.

MA Dry Bulb Temperature AF24-ECON... Position

< 53°F Min. position

53°F < MAT < 58°F

> 58°F 100% open

Modulates between Min. Position and 100% open

Accessories, see page 308.

Typical Specification

Spring return control damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a shaft up to a 1.05” diameter. Actuator shall deliver a minimum output torque of 133 in-lbs. The actuator must provide proportional damper control in response to a 3 k7 NTC thermistor, 55°F setpoint. Actuator must have a built-in minimum position potentiometer. Actuator must have minimum position override via 0 to 10 VDC on wire 4. Actuators shall use a brushless DC motor controlled by a microprocessor and be protected from overload at all angles of rotation. Run time shall be independent of torque load. A 2 to 10 VDC feedback signal shall be provided for position feedback or master-slave applications. The actuator must be designed so that they may be used for either clock-wise or counterclockwise fail safe operation. Actuators shall be cUL Approved, have a 5 year warranty, and be manufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.

Wiring Diagrams

Provide overload protection and disconnect as required.

1

Min-position is adjustable from 0 to 100% with a

2

potentiometer on the actuator cover. Actuators with plenum rated cable do not have numbers on wires; use

3

color codes instead.

CW (default) indicates that motor drive starts at zero position.

4

A relay or switch can spring return the actuator when the RTU fan de-

5

energizes, or if low ambient temperature is sensed. A standard relay can be used to close the sensor circuit to engage economizer mode, e.g. outside air changeover device like a dry bulb or

6

enthalpy limit switch. A remote CO2 sensor or DDC controller with a 0 to 10 VDC output can change the standard relay can be used to open and close the sensor

7

circuit. This device can be a relay or a dry bulb/enthalpy limit switch.

Override control for Y2 only accepts 0 to 10 VDC override control.

8

AF24-ECON-R03 US

Standard Economizer Mode Wiring AF24-ECON-R03 US

Override for AF24-ECON-R03 US

Override control

Wire Input Signal Position Application

Y1 24 VAC Drive closed (0%) Morning warm-up cycle Y1 Common Drive open (100%) Smoke Purge

Y1 Open wire Drive to min position

Y2

0 VDC to 10 VDC

Min position of 0% to 100%

Mechanical cooling in use, RTU thermostat calls for heat Override potentiometer via a remote CO2 sensor/controller or DDC controller

W278_08

W279_08

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

WARNING Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualiﬁed licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

27

AF24-PC US

Proportional Damper Actuator, Spring Return Fail-Safe, 24 V for 0 to 20 V Phasecut Control Signal Output Signal of 2 to 10 VDC for Position Indication

Torque min. 133 in-lb, for control of air dampers

Application

For proportional modulation of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturer’s specifications.

The actuator is mounted directly to a damper shaft up to 1.05” in diameter by means of its universal clamp. A crankarm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft.

The actuator operates in response to a 0-10 V phasecut control input from an electronic controller or positioner. A 2 to 10 VDC feedback signal is provided for position indication or master-slave applications.

Operation

The AF series actuators provide true spring return operation for reliable fail-safe application and positive close-off on air tight dampers. The spring return system provides constant torque to the damper with, and without, power applied to the actuator.

The AF series provides 95° of rotation and is provided with a graduated position

Technical Data AF24... US

Power supply 24 VAC ± 20% 50/60 Hz

24 VDC ± 10%

Power consumption

running 6 W

holding 2.5 W Transformer sizing 10 VA (class 2 power source) Electrical connection 3 ft, 18 GA appliance cable

1/2” conduit connector Overload protection electronic throughout 0 to 95° rotation Operating range Y 0 to 10 V phasecut Input impedance 8 k7 (0.1 mA), 50 m7 Feedback output U 2 to 10 VDC (max. 0.5 mA) for 95° Angle of rotation mechanically limited to 95° Torque 133 in-lb [15 Nm] constant Direction of rotation

spring reversible with cw/ccw mounting

motor reversible with built-in switch

Position indication visual indicator, 0° to 95°

(0° is spring return position) Manual override 3mm hex crank (shipped w/actuator) Running time 150 sec. constant, independent of load,

spring return < 20 sec Humidity 5 to 95% RH non-condensing Ambient temperature -22°F to 122°F [-30°C to 50°C] Storage temperature -40°F to 176°F [-40°C to 80°C] Housing NEMA type 2 / IP54 Housing material zinc coated metal Agency listings cULus acc. to UL 873 and

CAN/CSA C22.2 No. 24-93 Noise level max. 45 dB (A) Servicing maintenance free Quality standard ISO 9001 Weight 6.0 lbs (2.7 kg)

indicator showing 0° to 95°. The AF has a unique manual positioning mechanism which allows the setting of any damper position within its 95° of rotation. When power is applied to the AFR series its “one time use” mechanism is released. The actuator is shipped at +5° (5° from full fail-safe) to provide automatic compression against damper gaskets for tight shut-off. When power is applied, the manual mechanism is released and the actuator drives toward the full failsafe position. The actuator will memorize the angle where it stops rotating and use this point for its zero position for its normal control operations. The manual override can also be released physically by the use of a crank supplied with the actuator.

The AF uses a brushless DC motor which is controlled by an Application Specific Integrated Circuit (ASIC) and a microprocessor. The microprocessor provides the intelligence to the ASIC to provide a constant rotation rate and to know the actuator’s exact zero position. The ASIC monitors and controls the brushless DC motor’s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches.

Dimensions (Inches [mm])

K4-2 US (supplied)

1/2" Centered (Default)

3/4" Centered (Field Selectable)

1.05" Centered (Field Selectable)

K4-1 US (optional)

3/4" to 1.05" Adjustable

K4 US (optional)

3/8" to 3/4" Adjustable

0.65" [16.5]

3.25" [82.7]

0.19" [5]

0.39" [10]

0.35" [9]

3.86" [98]

[57]

2.24"

3.15" [80]

1.97" [50]

2.64" [67]

10.47" [266]

5.85" [148.5]

0.26" [6.5]

1.93"

D001

[49]

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

28

Proportional Damper Actuator, Spring Return Fail-Safe, 24 V for 0 to 20 V Phasecut Control Signal

Output Signal of 2 to 10 VDC for Position Indication

AF24-PC US

Accessories

AV 10-18 Shaft extension IND-AF2 Damper position indicator K4 US Universal clamp for 3/8” to 3/4” shafts K4-1 US Universal clamp for up to 1.05” dia jackshafts K4-H Universal clamp for hexshafts 3/8” to 5/8” KH-AF Crankarm for up to 3/4” round shaft (Series 2) KH-AF-1 Crankarm for up to 1.05” jackshaft (Series 2) KH-AFV V-bolt kit for KH-AF and KH-AF-1 Tool-06 8mm and 10 mm wrench SGA24 Min. and/or man. positioner in NEMA 4 housing SGF24 Min. and/or man. positioner for ﬂush panel mounting ZG-R01 500 7 resistor for 4 to 20 mA control signal ZG-HTR Thermostat/Heater Kit ZDB-AF2 US Angle of rotation limiter ZG-100 Universal mounting bracket ZG-101 Universal mounting bracket ZG-102 Multiple actuator mounting bracket ZG-106 Mounting bracket for Honeywell

ment or new crankarm type installations

ZG-107 Mounting bracket for Honeywell

Series 100 replacement or new crankarm type installations

ZG-108 Mounting bracket for Barber Colman

Honeywell® Mod III or IV or Johnson® Series 100

replacement or new crankarm type installations ZG-AF US Crankarm adaptor kit for AF/NF ZG-AF108 Crankarm adaptor kit for AF/NF ZS-100 Weather shield (metal) ZS-150 Weather shield (polycarbonate) ZS-260 Explosion-proof housing ZS-300 NEMA 4X housing

NOTE: When using AF24-PC US actuators, only use accessories listed on this page. For Actuator Wiring Information and Diagrams, Please See Belimo Wiring Guide (pg 349).

®

Mod IV replace-

®

Mod III or Johnson®

®

MA 3../4..,

Wiring Diagrams

Provide overload protection and disconnect as required.

1

CAUTION Equipment damage!

2

Actuators may be connected in parallel. Power consumption and input impedance must be observed.

Actuators may also be powered by 24 VDC.

3

WARNING Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualiﬁed licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

24 VAC Transformer

1

Line Volts

Control Signal

0 to 20V Phasecut

(–)

(+)

1 Common

2 + Hot

3 Y Input,

5 U Output 2 to 10V

AF24-PC US

3

0 to 10V Phasecut

2

0 to 20 V phasecut control of AF24-PC US

W184

Typical Specification

Spring return control damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mounting to a jackshaft up to a 1.05” diameter. The actuator must provide proportional damper control in response to a 0 to 20 V phasecut control output from an electronic controller or positioner. The actuators must be designed so that they may be used for either clockwise or counterclockwise fail-safe operation. Actuators shall have control direction of rotation switch accessible on its cover. Actuators shall use a brushless DC motor controlled by a microprocessor and be protected from overload at all angles of rotation. Run time shall be constant, and independent of torque. A 2 to 10 VDC feedback signal shall be provided for position feedback or master-slave applications. Actuators shall be UL Approved and CSA certified, have a 5 year warranty, and be manufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

29

AF24-MFT (-S) US

Proportional Damper Actuator, Spring Return Fail-Safe, Multi-Function Technology

s4ORQUEMININLB s#ONTROLTO6$#$%&!5,4 s&EEDBACKTO6$#$%&!5,4

Application

For proportional modulation of dampers and control valves in HVAC systems. The AF24-MFT US provides mechanical spring return operation for reliable failsafe application.

Default/Configuration

Default parameters for 2 to 10 VDC applications of the AF24-MFT US actuator are assigned during manufacturing. If required, custom versions of the actuator can be ordered. The parameters noted in the Technical Data table are variable.

These parameters can be changed by three means:

s 0RESETCONFIGURATIONSFROM"ELIMO s #USTOMCONFIGURATIONSFROM"ELIMO s #ONFIGURATIONSSETBYTHECUSTOMERUSINGTHE-&40#TOOLSOFTWAREAPPLICATION

Operation

Technical Data AF24... US

Power supply 24 VAC, ± 20%, 50/60 Hz

Power consumption

Transformer sizing 10 VA (Class 2 power source) Electrical connection 3 ft, 18 GA appliance cable

Overload protection electronic throughout 0 to 95° rotation Operating range Y* 2 to 10 VDC

Input impedance 100 k7 for 2 to 10 VDC (0.1 mA)

Feedback output U* 2 to 10 VDC, 0.5 mA max Torque min 133 in-lb (15 Nm) Direction of rotation*

Mechanical angle of rotation* Running time motor*

Angle of Rotation adaptation Override control* Min. (Min Position) = 0%

Position indication visual indicator, 0° to 95°

Auxiliary switches (AF24-MFT-S US) Manual override 3 mm hex crank (supplied) Humidity 5 to 95% RH, non-condensing Ambient temperature -22 to 122° F (-30 to 50° C) Storage temperature -40 to 176° F (-40 to 80° C) Housing NEMA 2, IP54 Housing material zinc coated metal Noise level less than 45 dB (A) Agency listings cULus acc. to UL 873 and

Quality standard ISO 9001 Servicing maintenance free Weight 6.0 lbs. (2.7 kg)

* Variable when configured with MFT options

24 VDC, ±10%

running 6 W

holding 2.5 W

1/2” conduit connector

4 to 20 mA (w/500 7, 1/4 7 resistor) ZG-R01

500 7 for 4 to 20 mA 1500 7 for PWM, Floating point and On/Off control

spring reversible with cw/ccw mounting

motor reversible with built-in switch

95°, adjustable 35° to 95° w/ZDB-AF2 US

150 seconds constant

spring

<20 sec spring return fail safe position Off (Default)

- ZS (Mid. Position) = 50%

- Max. (Max. Position) = 100%

(0° is spring return position) 2 x SPDT 7A (2.5A) @ 250 VAC, UL Approved one set at +5°, one adjustable 25° to 85°

CAN/CSA C22.2 No. 24-93

The AF24-MFT US actuator provides 95° of rotation and is provided with a graduated position indicator showing 0° to 95°. The actuator will synchronize the 0° mechanical stop or the physical damper or valve mechanical stop and use this point for its zero position during normal control operations. A unique manual override allows the setting of any actuator position within its 95° of rotation with no power applied. This mechanism can be released physically by the use of a crank supplied with the actuator. When power is applied the manual override is released and the actuator drives toward the fail-safe position.

The actuator uses a brushless DC motor which is controlled by an Application Specific Integrated Circuit (ASIC) and a microprocessor. The microprocessor provides the intelligence to the ASIC to provide a constant rotation rate and to know the actuator’s exact position. The ASIC monitors and controls the brushless DC motor’s rotation and provides a Digital Rotation Sensing (DRS) function to prevent damage to the actuator in a stall condition. The position feedback signal is generated without the need for mechanical feedback potentiometers using DRS. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches.

The AF24-MFT US is mounted directly to control shafts up to 1.05" diameter by means of its universal clamp and anti-rotation bracket. A crankarm and several mounting brackets are available for damper applications where the actuator cannot be direct coupled to the damper shaft. The spring return system provides minimum specified torque to the application during a power interruption. The AF24-MFT US actuator is shipped at +5° (5° from full fail-safe) to provide automatic compression against damper gaskets for tight shut-off.

NOTE: Please See Documentation on Multi-Function Technology, page 287.

Dimensions (Inches [mm])

K4-2 US (supplied)

1/2" Centered (Default)

3/4" Centered (Field Selectable)

1.05" Centered (Field Selectable)

K4-1 US (optional)

3/4" to 1.05" Adjustable

K4 US (optional)

3/8" to 3/4" Adjustable

®

0.65" [16.5]

3.25" [82.7]

0.19" [5]

0.39" [10]

0.35" [9]

3.86" [98]

[57]

2.24"

3.15" [80]

1.97" [50]

2.64" [67]

10.47" [266]

5.85" [148.5]

0.26" [6.5]

1.93"

D001

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

[49]

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

30

Proportional Damper Actuator, Spring Return Fail-Safe, Multi-Function Technology

Wiring Diagrams

Provide overload protection and disconnect as required.

1

CAUTION Equipment damage!

2

Actuators may be connected in parallel if not mechanically mounted to the same shaft. Power consumption and input impedance must be observed.

Actuators may also be powered by 24 VDC.

3

For end position indication, interlock control, fan startup, etc., AF24-MFT-

5

S US incorporates two built-in auxiliary switches: 2 x SPDT, 7A (2.5A) @250 VAC, UL Approved, one switch is ﬁxed at +5, one is adjustable 25 to 85.

Meets cULus requirements without the need of an electrical ground connection.

The ZG-R01 500 7 resistor may be used.

AF24-MFT (-S) US

®

Auxiliary Switch AF24-MFT-S US

W012_08

WARNING Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualiﬁed licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

Standard Wiring

W013_08

Override to Zero PositionOverride to 10V PositionOverride control to min, mid, max, positions

Override to Zero PositionOverride to 20 mA Position

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

4 to 20 mA control signal

800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA

2 to 10 VDC control signal

31

AF24-MFT95 US

Proportional Damper Actuator, Spring Return Fail-Safe, 24 V for Use with Honeywell® Electronic Series 90, or a 0 to 135 7 input

Technical Data AF24-MFT95 US

Power supply 24 VAC ± 20% 50/60 Hz Power consumption

running 6 W

holding 2 W Transformer sizing 10 VA (class 2 power source) Electrical connection 3 ft, 18 GA appliance cable Overload protection electronic throughout 0 to 95° rotation Operating range WRB 0 to 135 7 Honeywell electronic series 90,

(Not selectable via MFT)

Feedback output U* 2 to 10 VDC, 0.5 mA max Mechanical angle of rotation* Torque 133 in-lb [15 Nm] constant Direction of rotation* spring: reversible with cw/ccw mounting Direction of rotation*

Position indication visual indicator, 0° to 95°

Manual override 3mm hex crank (shipped w/actuator) Running time motor* 150 seconds constant

Angle of Rotation Adaptation* Override control* Min. (Min Position) = 0% Humidity 5 to 95% RH non-condensing Ambient temperature -22°F to 122°F [-30°C to 50°C] Storage temperature -40°F to 176°F [-40°C to 80°C] Housing NEMA type 2 / IP54 Housing material zinc coated metal Agency listings cULus acc. to UL 873 and

Noise level max. 45 dB (A) Servicing maintenance free Quality standard ISO 9001 Weight 6.0 lbs (2.7 kg)

* Variable when configured with MFT options

or a 0 to 135 7 input

95°, adjustable 35° to 95° w/ZDB-AF2 US

spring reversible with cw/ccw mounting

(0° is spring return position)

spring <20 sec spring return fail safe position

Off (Default)

CAN/CSA C22.2 No. 24-93

s4ORQUEMININLB s#ONTROLFIXEDTO7 input, or Honeywell series 90 (fixed) s&EEDBACKTO6$#$%&!5,4

Application

For proportional modulation of dampers and control valves in HVAC systems. The AF24-MFT95 US provides mechanical spring return operation for reliable failsafe application.

Default/Configuration

Default parameters for 0 to 135 7 Input applications of the AF24-MFT95 US actuator are assigned during manufacturing. If required, custom versions of the actuator can be ordered. However the control input cannot be modified via MFT PC tool software. The parameters noted in the Technical Data table are variable.

These parameters can be changed by three means:

s 0RESETCONFIGURATIONSFROM"ELIMO s #USTOMCONFIGURATIONSFROM"ELIMO s #ONFIGURATIONSSETBYTHECUSTOMERUSINGTHE-&40#TOOLSOFTWARE

application.

Operation

The AF24-MFT95 US actuator provides 95° of rotation and is provided with a graduated position indicator showing 0° to 95°. The actuator will synchronize the 0° mechanical stop or the physical damper or valve mechanical stop and use this point for its zero position during normal control operations. A unique manual override allows the setting of any actuator position within its 95° of rotation with no power applied.This mechanism can be released physically by the use of a crank supplied with the actuator. When power is applied the manual override is released and the actuator drives toward the fail-safe position.

The actuator uses a brushless DC motor which is controlled by an Application Specific Integrated Circuit (ASIC) and a microprocessor. The microprocessor provides the intelligence to the ASIC to provide a constant rotation rate and to know the actuator’s exact position. The ASIC monitors and controls the brushless DC motor’s rotation and provides a Digital Rotation Sensing (DRS) function to prevent damage to the actuator in a stall condition. The position feedback signal is generated without the need for mechanical feedback potentiometers using DRS. The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches.

The AF24-MFT95 US is mounted directly to control shafts up to 1.05" diameter by means of its universal clamp and anti-rotation bracket. A crankarm and several mounting brackets are available for damper applications where the actuator cannot be direct coupled to the damper shaft. The spring return system provides minimum specified torque to the application during a power interruption. The AF24-MFT95 US actuator is shipped at +5° (5° from full fail-safe) to provide automatic compression against damper gaskets for tight shut-off.

Dimensions (Inches [mm])

K4-2 US (supplied)

1/2" Centered (Default)

3/4" Centered (Field Selectable)

1.05" Centered (Field Selectable)

K4-1 US (optional)

3/4" to 1.05" Adjustable

K4 US (optional)

3/8" to 3/4" Adjustable

0.65" [16.5]

3.25" [82.7]

0.19" [5]

0.39" [10]

0.35" [9]

3.86" [98]

[57]

2.24"

3.15" [80]

1.97" [50]

2.64" [67]

10.47" [266]

5.85" [148.5]

0.26" [6.5]

1.93"

D001

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

[49]

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32

Proportional Damper Actuator, Spring Return Fail-Safe, 24 V for Use with

Honeywell® Electronic Series 90, or a 0 to 135 7 input

AF24-MFT95 US

Proportional Potentiometric Control - Wiring Diagrams

Provide overload protection and disconnect as required.

1

CAUTION Equipment damage!

2

Actuators and controller must have separate transformers. Consult controller instruction data for more detailed installation

3

information. Resistor value depends on the type of controller andthe number of

4

actuators. No resistor is used for one actuator. Honeywell resistor kits may also be used.

To reverse control rotation, use the reversing switch.

5

1

W015_08

Line Volts

Shunting Resistor

1

Line Volts

No. of actuators Resistance

2 1407 3 71.57 4 47.57 5 37.57 6 287 Resistor Kit No. ZG-R03

24 VAC Transformer

2

W

R

B

4

Series 90 Controller

To other actuators

WARNING Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it maybe necessary to work with live electrical components. Have a qualiﬁed licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

Q209A

Minimum Position

Potentiometer

W

B

W

To other actuators

1 Common, Blk

2 + Hot, Red

3 W, Wht

4 R, Wht

5 B, Wht

Output 2-10 VDC

6 ‘U5’

AF24-MFT95 US

Occupied Contact

Honeywell T675A Morning Warmup

1 Common, Blk

2 + Hot, Red

3 W, Wht

4 R, Wht

5 B, Wht

Output 2-10 VDC

6 ‘U5’

AF24-MFT95 US

3

5

3

5

1 Common, Blk

2 + Hot, Red

3 W, Wht

4 R, Wht

5 B, Wht

6 ‘U5’

Output 2-10 VDC

AF24-MFT95 US

1 Common, Blk

2 + Hot, Red

3 W, Wht

4 R, Wht

5 B, Wht

Output 2-10 VDC

6 ‘U5’

AF24-MFT95 US

24 VAC

Transformer

1

Line Volts

2

BR

H205

Changeover

Controller

W018

3

5

3

5

2

Shunting Resistor

4

W973, W7100

Controller

1

Line Volts

No. of actuators Resistance

2 13007 3 9107 4 7687

Resistor Kit No. ZG-R06

R

W

B

Y

RR

W020

Override of AF24-MFT95 US

AF24-MFT95 US used with a Series 90 controller and a Series 90 low limit control

K20901 - 01/09 - Subject to change. © Belimo Aircontrols (USA), Inc.

AF24-MFT95 US used with a Series 90 controller and a Series 90 high limit control

Wiring multiple actuators to a Series 90 controller.

S963A

RB

2

Occupied Contact

Minimum Position

Potentiometer

W

3

To other actuators

1 Common, Blk

2 + Hot, Red

3 W, Wht

4 R, Wht

5 B, Wht

6 ‘U5’

Output 2-10 VDC

AF24-MFT95 US

1 Common, Blk

2 + Hot, Red

3 W, Wht

4 R, Wht

5 B, Wht

6 ‘U5’

Output 2-10 VDC

AF24-MFT95 US

Line Volts

W016_08

Shunting Resistor

4

Line Volts

W017_08

24 VAC

Transformer

1

Series 90 Controller

B

R

W

R

B

H205 Changeover Controller

1

2

W

Wiring multiple actuators to a Series 90 controller using a minimum position potentiometer.

Used with the W973 and W7100 controllers.

Honeywell Q209A

24 VAC

Transformer

W019

1

Line Volts

2

5

3

5

3

W

4

R

B

Shunting Resistor

W973, W7100

T775

1

Line Volts

2

Minimum Position

RRB

W

Honeywell

T675A Morning

Warmup

Potentiometer

To other actuators

Typical wiring diagrams for multiple actuators used with the W973, W7100 and T775 controllers.

1 Common, Blk

2 + Hot, Red

3 W, Wht

4 R, Wht

5 B, Wht

Output 2-10 VDC

6 ‘U5’

AF24-MFT95 US

1 Common, Blk

2 + Hot, Red

3 W, Wht

4 R, Wht

5 B, Wht

Output 2-10 VDC

6 ‘U5’

AF24-MFT95 US

3

5

3

5

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33

Installation Instructions

Quick-Mount Visual Instructions for Mechanical Installation

Quick-Mount Visual Instructions

1. Rotate the damper to its fail-safe position. If the shaft rotates counterclockwise, mount the “CCW” side of the actuator out. If it rotates clockwise, mount the actuator with the “CW” side out.

2. If the universal clamp is not on the correct side of the actuator, move it to the correct side.

3. Slide the actuator onto the shaft and tighten the nuts on the V-bolt with a 10mm wrench to 6-8 ft-lb of torque.

4. Slide the anti-rotation strap under the actuator so that it engages the slot at the base of the actuator. Secure the strap to the duct work with #8 self-tapping screws.

NOTE: Read the “Standard Mounting” instructions, on the next page, for more detailed information.

Dimensions (Inches [mm])

min. 3 1/2"

[90]

min. 3/4"

[20]

Remove for 3/4” to 1.05” shafts

IND-AF2 Position Indicator

(optional)

IND-AF2 Position Indicator

(optional)

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34

Installation Instructions

Mechanical Installation

Determining Torque Loading and Actuator Sizing

Damper torque loadings, used in selecting the correct size actuator, should be provided by the damper manufacturer. If this information is not available, the following general selection guidelines can be used.

Damper Type Torque Loading

Opposed blade, without edge seals, for non-tight close-off applications Parallel blade, without edge seals, for non-tight close-off applications Opposed blade, with edge seals, for tight close-off applications Parallel blade, with edge seals, for tight close-off applications

The above torque loadings will work for most applications under 2 in. w.g. static pressure or 1000 FPM face velocity. For applications between this criteria and 3 in. w.g. or 2500 FPM, the torque loading should be increased by a multiplier of 1.5. If the application calls for higher criteria up to 4 in. w.g. or 3000 FPM, use a multiplier of 2.0.

3 in-lb/sq. ft.

4 in-lb/sq. ft.

5 in-lb/sq. ft.

7 in-lb/sq. ft.

Torque Loading Chart

70

60

50

40

30

Damper Area (sq. ft.)

20

10

0

2

46810

3

579

Torque Loading (in-lb/

sq. ft.)

General Information

Belimo actuators should be mounted indoors in a dry, relatively clean environment free from corrosive fumes. If the actuator is to be mounted

outdoors, a protective enclosure must be used to shield the actuator. For new construction work, order dampers with extended shafts. Instruct the installing contractor to allow space for mounting and service of the Belimo actuator on the shaft. The damper shaft must extend at least 3 1/2” from the duct. If the shaft extends less than 3-1/2” or if an obstruction blocks access, the shaft can be extended with the AV 10-18 shaft extension accessory or the actuator may be mounted in its short shaft configuration.

Mechanical Operation

The actuator is mounted directly to a damper shaft up to 1.05” in diameter by means of its universal clamp. A crankarm and several mounting brackets are available for applications where the actuator cannot be direct coupled to the damper shaft. The AF series actuators provide true spring return operation for reliable fail-safe application and positive close-off on air tight dampers. The spring return system provides constant torque to the damper with, and without, power applied to the actuator. The AF…-S versions are provided with 2 built-in auxiliary switches. These SPDT switches are provided for safety interfacing or signaling, for example, for fan start-up. The switching function at the fail-safe position is fixed at +5°, the other switch function is adjustable between +25 to +85°.

Automatic Airtight Dampers/Manual Override

The AF series provides 95° of rotation and is provided with a graduated position indicator showing 0° to 95°.

The AF has a unique manual positioning mechanism which allows the setting of any damper position within its 95° of rotation. A pre-tensioned spring automatically tightens damper when power is applied to the actuator, compensating for damper seal deterioration.

The actuator is shipped at +5° (5° from full fail-safe) to provide automatic compression against damper gaskets for tight shut-off. When power is applied, the manual mechanism is released and the actuator drives toward the full failsafe position.

Standard Mounting

NOTE: The AF…series actuator is shipped with the manual override adjusted for a +5° position at the universal clamp (not at full fail-safe, 0°). This allows for automatic compression of damper blade seals when the actuator is in use, providing tight shut-off. This assumes that the damper is to have tight shut-off at the fail-safe position. If tight close-off is desired at the opposite direction from fail-safe, the manual override should be released so the actuator can go to the full fail-safe position. See the manual override instructions.

1. Manually move the damper to the fail-safe position (usually closed). If the shaft rotated counterclockwise ( rotated clockwise ( ), this is a CW installation. In a CCW installation, the actuator side marked “CCW” faces out, while in a CW installation, the side marked “CW” faces out. All other steps are identical.

2. The actuator is usually shipped with the universal clamp mounted to the “CCW” side of the actuator. To test for adequate shaft length, slide the actuator over the shaft with the side marked “CCW” (or the “CW” side if this is the side with the clamp). If the shaft extends at least 1/8” through the clamp, mount the actuator as follows. If not, go to the Short Shaft Installation section.

3. If the clamp is not on the correct side as determined in step #1, re-mount the clamp as follows. If it is on the correct side, proceed to step #5. Look at the universal clamp. If you are mounting the actuator with the “CCW” side out, position the clamp so that the pointer section of the tab is pointing to 0° (see Figure C) and the spline pattern of the clamp mates with spline of the actuator. Slip the clamp over the spline. (Use the same procedure if the “CW” side is out.) If your application requires a mechanical minimum position, read the Rotation Limiting, Mechanical Minimum Damper Position section.

4. Lock the clamp to the actuator using the retaining clip.

5. Verify that the damper is still in its full fail-safe position.

6. Slide the actuator over the shaft.

7. Position the actuator in the desired location.

8. Tighten the two nuts on the clamp using a 10mm wrench or socket using 6-8 ft-lb of torque.

9. Slip the stud of the anti rotation strap into the slot at the base of the actuator. The stud should be positioned approximately 1/16 of an inch from the closed end of the slot. Bend the strap as needed to reach the duct. Attach the strap to the duct with #8 self tapping screws.

), this is a CCW installation. If the shaft

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35

30

20

10

0

CCW

30

20

10

0

-5

40

30

20

10

0

-5

40

30

20

10

0

-5

-

Installation Instructions

Mechanical Installation

Short Shaft Installation

If the shaft extends at least 3/4” from the duct, follow these steps:

1. Determine the best orientation for the universal clamp on the back of the actuator. The best location would be where you have the easiest access to the V bolt nuts on the clamp.

2. Engage the clamp to the actuator as close as possible to the determined location.

3. Lock the clamp in place using the remaining retainer clip.

4. Verify that the damper is still in its full fail-safe position.

5. Slide the actuator over the shaft.

6. Position the actuator in the desired location.

7. Tighten the two nuts on the clamp using a 10mm wrench or socket using 6-8 ft-lb of torque.

8. Slip the stud of the anti-rotation strap into the slot at the base of the actuator. The stud should be positioned approximately 1/16 of an inch from the closed end of the slot. Bend the strap as needed to reach the duct. Attach the strap to the duct with #8 self tapping screws.

9. If damper position indication is required, use the optional IND-AF2 pointer. See Figure A.

Correct clamp mounting position if actuator is at full fail-safe.

Correct pointer mounting position if actuator is at full fail-safe.

CW

Jackshaft Installation

The AF… series actuator is designed for use with jackshafts up to 1.05” in diameter. In most applications, the AF actuator may be mounted in the same manner as a standard damper shaft application. If more torque is required than one AF actuator can provide, a second AF actuator may be mounted to the jackshaft using the ZG-102 multiple actuator mounting bracket. See wiring

guide for wiring details.

AF ACTUATORS WHICH MAY BE USED ON ONE SHAFT Model Maximum Quantity Per Shaft

AF24(-S) US AF120(-S) US

4 AF230(-S) US AF24-SR US 4 AF24-MFT(-S) US 4

MOUNTING: If the actuators are mounted on the opposed ends of the shaft, the actuator direction must be selected carefully. Usually, the direction of rotation is reversed.

Multiple Actuator Mounting

If more torque is required than one AF actuator can provide, a second AF actuator may be mounted to the shaft using the ZG-102 multiple mounting bracket.

NOTE: The manual positioning mechanism cannot be used in multiple actuator applications.

Special Wiring and Additional Information: See wiring guide

CCW

40

30

20

10

0

Correct pointer mounting position when actuator is at 5d preload.

CW

CWCCW

40

30

20

10

0

Correct pointer mounting position if actuator is at full fail-safe.

CWCCW

FIGURE A – Universal Clamp and Ind-AF2 Pointer (optional) positions indicating fail-safe and pre-load settings

30

20

10

0

40

30

20

10

0

36

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Rotation Limitation

The angle of rotation limiter, ZDB-AF2 US, is used in conjunction with the tab on the universal clamp or IND-AF2 position indicator which comes with the ZDB-AF2 US. In order to function properly, the clamp or indicator must be mounted correctly.

See Figure A.

The ZDB-AF2 US may not work in certain mounting orientations using the ZG-106 or ZG-107 mounting brackets. It will not work with the ZG-108 mounting bracket. Limiting the damper rotation must be accomplished by adjusting the crankarm linkage.

The ZDB-AF2 US may be used in 2 ways to control the rotational output of the AF series actuator. One use is in the application where a damper has a designed rotation less than 90°. An example would be a 45° or 60° rotating damper. The other application would be to set a minimum damper position which can be easily set or changed without having to remove the actuator from the damper.

Damper Rotation Limiting

1. Determine the amount of damper rotation required.

2. Locate the Angle of Rotation Limiter (ZDB-AF2 US) on the actuator so that its edge lines up with the degree graduation on the actuator face which corresponds with the required rotation. See Figure C.

3. Find the appropriate cross-hair location through the slot of the limiter. This is the screw mounting location.

4. Pierce through the label material to allow easy fastening of the retaining screw.

5. Position the limiter back to the desired position, making sure the locating “teeth” on the limiter are engaged into the locating holes on the actuator.

6. Fasten the limiter to the actuator using the self tapping screw provided.

7. Test the damper rotation either manually with the manual crank or apply power and if required, a control signal. Re-adjust if necessary.

Installation Instructions

Mechanical Installation

Screw secured at these cross hairs

40

30

20

Angle of rotation is now set at 40o.

FIGURE C – ZDB-AF2 US, Securing the Angle of Rotation Limiter

1

00

90

80

70

60

50

40

30

20

10

0

Secure angle-ofrotation limiter

40

30

20

40

30

20

Philips screwdriver

100

CWCCW

Screw

90

80

70

0

6

0

5

40

3

20

10

0

Mechanical Minimum Damper Position

In order to use this procedure, the actuator must be mounted for short shaft mounting. See pages 8 & 10.

1. Position the damper to its minimum position by using the manual crank or by providing the appropriate control signal to the AF24… modulating type actuator.

2. Place the indicator on to the actuator spline in the approximate position shown in Figure D. Fasten it with the retaining clip. Note that the mounting orientation is different than the mounting used for Damper Rotation Limiting.

3. Place the ZDB-AF2 US rotation limiter on the actuator so that it either makes contact with, or is as close as possible to, the edge of the indicator. See Figure E. Make sure that the locating teeth are engaged into the locating holes on the actuator. If all of the mounting teeth do not align with the holes, the mounting location of the indicator to the spline may have to be moved. The limiter would then be remounted to get the best position match of both parts.

4. Find the cross-hair location through the slot of the limiter. This is the screw mounting location.

5. Pierce through the label material to allow easy fastening of the retaining screw.

6. Fasten the limiter to the actuator using the self tapping screw provided.

7. Test the damper operation either manually with the manual crank or apply power and if required, a control signal. Re-adjust if necessary.

This method should not be used for outside air damper applications. The damper will never go to the full close-off position. This may cause coils to freeze or other system problems. The AF24-SR (-S) US wired to either the SGA24 or SGF24 can be used for minimum position setting and still provide full close-off.

FIGURE D

60

5

0

40

30

0

2

10

0

FIGURE E

60

0

5

40

0

3

20

10

0

CWCCW

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37

Installation Instructions

Mechanical Installation

Manual Override

The AF series actuators can be manually positioned to ease installation or for emergency positioning.

1. The manual override will only work if no power is available to the actuator.

2. Insert the manual crank (shipped with the actuator) into the hexagon hole located on either side of the actuator. An illustration, located on the label, shows the location.

3. Turn the crank in the direction shown on the label (clockwise on the “CW” side, counterclockwise on the “CCW” side). It will take approximately 19 revolutions to rotate the full 95° of rotation.

4. To lock the actuator in the required position, rotate the crank quickly in the opposite direction, 1/2 of a revolution. The “lock closed” icon on the label shows the correct direction.

5. The manual override may be disengaged in 2 ways.

- Rotate the crank about a 1/4 revolution in the same direction as the initial

winding. The “lock open” icon shows the correct direction.

- Apply power to wire 1 and 2. The actuator will automatically disengage

the override function and will go to the “on” position in the case of the On/Off versions. Or, in the case of the proportional versions, go to the 0 signal position and then go to the position corresponding to the control signal. The actuator will now work normally.

Auxiliary Switches

The AF series actuators may be ordered with 2 built-in SPDT auxiliary switches used for safety interfacing or signalling, for example, for fan start-up. The switch position near the fail-safe position is fixed at 5°. The other is adjustable between 25 and 85° of rotation. The crank, supplied with the actuator, or a 3mm allen wrench is used to adjust the switching position.

SWITCH RATING

Voltage Resistive Load Inductive Load 120 VAC 7A 5A 250 VAC 7A 2.5A

Two methods may be used to adjust the switching point of the adjustable switch.

Method 1 - See Figure F 1 The actuator must be in its fail-safe position.

2. Insert the crank into the hexagon shaped hole located in the center of the adjustable switch pointer.

3. Rotate the crank until the switch pointer is at the desired switch point in degrees as shown.

AF... Series

Factory setting 85°

40

30

50

60 70

80

25…85°

Rotate with crank handle

40

30

50

Crank

80

25…85°

60

70

Handle

60° set

40

30

25…85°

50

60

70

80

Winding the

damper actuator

- insert crank handle

- turn handle in direction of arrow

Locking the

damper actuator

- rotate crank handle 1/2 turn in the direction shown by the “locked” icon.

Unlocking the

damper actuator

(2 options)

- rotate crank handle 1/4 turn in the direction shown by the “unlocked” icon.

- remote control by supplying power to the unit for > than 3 sec.

Testing the installation Without Power

The actuator/damper installation may be tested without power at the actuator. Refer to the manual positioning section of the instructions. Move the damper to its full non-fail-safe position using the manual crank. Disengage the manual position mechanism and have the damper go to full fail-safe position. Correct any mechanical problems and retest.

FIGURE F

Method 2 - See Figure G

1. Position the damper to the point at which you want the switch to activate. This may be done by using the manual override or by providing the appropriate proportional signal to AF24… modulating type actuator. The position of the switch pointer is not important during this step.

2. Insert the crank into the hexagon shaped hole located in the center of the adjustable switch pointer.

3. Rotate the switch pointer to just past the switch point indicating arrow as shown.

AF... Series

Actuator after locking

40

30

50

Crank Handle

25…85°

80

60 70

Switch operates

40

30

50

60

70

80

25…85°

Switch does not operate

40

30

50

80

25…85°

60

70

FIGURE G

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38

Installation Instructions

Non-direct Mounting Methods

KH-AF Crankarm

Including Retaining Ring

CAUTION: The retaining clip supplied with the clamp is not used to mount the KH-AF crankarm.

The KH-AF (-1) crankarm is used in non-direct coupled mounting applications. The KH-AF (-1) may also be used to simultaneously direct couple to a damper shaft and provide an additional crank arm connection to a second damper. The KH-AFV V-bolt kit must be used for this non-direct application (see illustration this page).

TWO SIZES ARE AVAILABLE:

KH-AF For round shafts up to 3/4” or square shafts up to 5/8”

KH-AF-1 For jackshafts up to 1.05”

KH-AFV V-bolt kit for KH-AF(-1) crankarm

Note: KH-AF (-1) crankarms cannot be used on AF Series 1 actuators.

KH-AF non-direct mounting with ZG-108 mounting bracket

KH-AF (-1) crankarm with KH-AFV V-bolt kit

Dimensions (Inches [mm])

KH-AF (-1) dim scan

Multiple dampers direct coupled to one actuator with linkage to operate the other damper.

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KH-8 crankarm

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Installation Instructions

Electrical Operation

General

The AF series actuators utilize brushless DC motor technology. The AF uses this motor in conjunction with an Application Specific Integrated Circuit (ASIC). In the On/Off versions of the AF, the ASIC monitors and controls the actuator’s rotation and a digital rotation sensing function to prevent damage to the actuator. The AF24… modulating type actuators incorporate a built in microprocessor. The microprocessor provides the intelligence to the ASIC to provide a constant rotation rate and knows the actuator’s exact zero position.

Brushless DC Motor Operation

Belimo’s brushless DC motor spins by reversing the poles of stationary electromagnets housed inside of a rotating permanent magnet. The electromagnetic poles are switched by a special ASIC circuit developed by Belimo. Unlike the conventional DC motor, there are no brushes to wear or commutators to foul.

Overload Protection

The AF series actuators are protected from overload at all angles of rotation. The ASIC circuit constantly monitors the rotation of the DC motor inside the actuator and stops the pulses to the motor when it senses a stall condition. The DC motor remains energized and produces full rated torque to the load. This helps ensure that dampers are fully closed and that edge and blade seals are always properly compressed.

Motor Position Detection

Belimo brushless DC motors eliminate the need for potentiometers for positioning in modulating type actuators. Inside the motor are three “Hall Effect” sensors. These sensors detect the spinning rotor and send pulses to the microprocessor which counts the pulses and calculates the position to within 1/3 of a revolution of the motor.

Control Accuracy and Stability

AF24-SR US actuators have built-in brushless DC motors which provide better accuracy and longer service life.

The AF24-SR US actuators are designed with a unique non-symmetrical deadband. The actuator follows an increasing or decreasing control signal with a 80 mV resolution. If the signal changes in the opposite direction, the actuator will not respond until the control signal changes by 200 mV. This allows these actuators to track even the slightest deviation very accurately, yet allowing the actuator to “wait” for a much larger change in control signal due to control signal instability.

AF Actuator responds to a 80 mV signal

when not changing direction from stop

Satisfied

Control Position

80 mV

Minimum

Control Resolution

AF Actuator responds to a 200 mV signal

when reversing direction from stop position.

Minimum Reversed

Control Deadband

Prior to Normal Control

The AF24-MFT US control accuracy and stability can be found in the MFT speciﬁcations, page 293.

200 mV

Satisfied

Control Position

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40

Installation Instructions

General Wiring Instructions

WARNING The wiring technician must be trained and experienced with electronic circuits. Disconnect power supply before attempting any wiring connections or changes. Make all connections in accordance with wiring diagrams and follow all applicable local and national codes. Provide disconnect and overload protection as required. Use copper, twisted pair, conductors only. If using electrical conduit, the attachment to the actuator must be made with flexible conduit.

Always read the controller manufacturer's installation literature carefully before making any connections. Follow all instructions in this literature. If

you have any questions, contact the controller manufacturer and/or Belimo.

Transformers

The AF24 . . actuators require a 24 VAC class 2 transformer and draws a maximum of 10 VA per actuator. The actuator enclosure cannot be opened in the field, there are no parts or components to be replaced or repaired.

– EMC directive: 89/336/EEC – Software class A: Mode of operation type 1 – Low voltage directive: 73/23/EEC

CAUTION: It is good practice to power electronic or digital controllers from a separate power transformer than that used for actuators or other end devices. The power supply design in our actuators and other end devices use half wave rectification. Some controllers use full wave rectification. When these two different types of power supplies are connected to the same power transformer and the DC commons are connected together, a short circuit is created across one of the diodes in the full wave power supply, damaging the controller. Only use a single power transformer to power the controller and actuator if you know the controller power supply uses half wave rectification.

Multiple Actuators, One Transformer

Multiple actuators may be powered from one transformer provided the following rules are followed:

1. The TOTAL current draw of the actuators (VA rating) is less than or equal to the rating of the transformer.

2. Polarity on the secondary of the transformer is strictly followed. This

means that all No. 1 wires from all actuators are connected to the common leg on the transformer and all No. 2 wires from all actuators are connected to the hotleg.

result in erratic operation or failure of the actuator and/or controls.

Mixing wire No. 1 & 2 on one leg of the transformer will

Multiple Actuators, Multiple Transformers

Multiple actuators positioned by the same control signal may be powered from multiple transformers provided the following rules are followed:

1. The transformers are properly sized.

2. All No. 1 wires from all actuators are tied together and tied to the negative leg of the control signal. See wiring diagram.

Wire Length for AF... Actuators

Keep power wire runs below the lengths listed in the Figure H. If more than one actuator is powered from the same wire run, divide the allowable wire length by the number of actuators to determine the maximum run to any single actuator. Example: 3 actuators, 16 Ga wire

350 Ft ÷ 3 Actuators = 117 Ft. Maximum wire run

MAXIMUM WIRE LENGTH

Wire Size Max. Feet. Wire Size Max. Feet

12 Ga 900 Ft. 18 Ga 225 Ft. 14 Ga 550 Ft. 20 Ga 125 Ft. 16 Ga 350 Ft. 22 Ga 60 Ft.

FIGURE H

Wire Type and Wire Installation Tips

For most installations, 18 or 16 Ga. cable works well with the AF24... actuators. Use code-approved wire nuts, terminal strips or solderless connectors where wires are joined. It is good practice to run control wires unspliced from the actuator to the controller. If splices are unavoidable, make sure the splice can be reached for possible maintenance. Tape and/or wire-tie the splice to reduce the possibility of the splice being inadvertently pulled apart.

The AF24... proportional actuators have a digital circuit that is designed to ignore most unwanted input signals (pickup). In some situations the pickup may be severe enough to cause erratic running of the actuator. For example, a large inductive load (high voltage AC wires, motors, etc.) running near the power or control wiring may cause excessive pickup. To solve this problem, make one or more of the following changes:

1. Run the wire in metallic conduit.

2. Re-route the wiring away from the source of pickup.

3. Use shielded wire (Belden 8760 or equal).

ground. Do not connect it to the actuator common.

Ground the shield to an earth

Initialization of the AF24-SR US, and AF24-MFT US

When power is initially applied, the actuator will first release its manual preload position (This assumes a manual position has been set). The actuator will then rotate to the full fail-safe position. At this point the microprocessor recognizes that the actuator is at full fail-safe and uses this position as the base for all of its position calculations. The microprocessor will retain the initialized zero during short power failures of up to 20 seconds. The AF24-MFT US will also return to its position prior to the 20-second-or-less power loss. For power failures greater than 20 seconds, the actuator would naturally return to its full fail-safe position prior to the microprocessor losing its memory. The actuator will also re-initialize if the manual position mechanism is used.

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Startup and Checkout

Instructions For AF24-SR US and AF24-MFT US + P-100…

AF24-SR US and AF24-MFT US + P-100… Electrical Check-out Procedure

STEP Procedure Expected Response

Control signal is applied to actuator. Actuator will move to its “Control

1.

Check power wiring.

2.

Correct any problems.

See Note 1.

Turn reversing switch to the correct

3.

position. Make sure the switch is turned all the way left or right.

Make sure the control signal positive

4.

(+) is connected to Wire No. 3 and control signal negative (-) is connected to wire No. 1. Most control problems are caused by reversing these two wires. Verify that the reversing switch is all the way CCW or CW.

Check input signal with a digital volt

5.

meter (DVM). Make sure the input is within the range of the actuator. For AF24-SR US this is 2 to 10 VDC or 4 to 20 mA. NOTE: The input signal must be above the 2 VDC or 4 mA to have the actuator move.

Check damper torque requirement. Torque requirement is actuator’s

7.

Actuator works properly. Test

8.

controller by following controller manufacturer's instructions.

Signal” position.

Power supply rating should be 7 the total power requirement of the actuator(s). Minimum voltage of

19.2 VAC or 21.6 VDC.

Actuator will move to its “Control Signal” position.

Drives to “Control Signal” position. Actuator operates properly Step 7. Step 5.

Input voltage or current should be ±1% of what controller's adjustment or programming indicate.

minimum torque.

Gives Expected Response

Go To Step…

Actuator operates properly Step 7. No response at all Step 2.

Power wiring corrected, actuator begins to drive Step 1.

Actuator operates properly Step 7. Does not drive toward “Control

Controller output (actuator input) is correct. Input Polarity Correct

Step 6.

Defective Actuator. Replace Actuator - See Note 2.

Operation is reversed Step 3. Does not drive toward "Control Signal Position" Step 4.

Power wiring corrected, actuator still does not drive Step 4.

Signal Position” Step 4.

Reprogram, adjust repair or replace controller as needed Step 1.

Recalculate actuator requirement and correct installation.

Does Not Give

Expected Response

Go To Step…

NOTE 1 Check that the transformer(s) are sized properly.

s )FACOMMONTRANSFORMERISUSEDMAKESURETHATPOLARITYISOBSERVEDONTHESECONDARY4HISMEANSCONNECTALL.OWIRESTOONELEGOFTHE

transformer and all No. 2 wires to the other leg of the transformer.

s )FMULTIPLETRANSFORMERSAREUSEDWITHONECONTROLSIGNALMAKESUREALL.OWIRESARETIEDTOGETHERANDTIEDTOCONTROLSIGNALNEGATIVE s #ONTROLLERSANDACTUATORSMUSTHAVESEPARATE6!#6$#POWERSOURCES

NOTE 2 If failure occurs within 5 years from original installation date, notify Belimo and give details of the application.

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