Belden MACH 4002-48+4G, MACH 4002-24G, MACH 4002-48G, MACH 4002-24G+3X, MACH 4002-48G+3X User Manual

User Manual

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING
PORT

STBY

LED
TEST

21

1

2

3

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

5.1 5.2 5.3 5.4

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS DA LS DA LS DA LS DA

LS/DA 6.1 6.16 LS/DA

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING
PORT

STBY

LED
TEST

21

1

2

3

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

5.1 5.2 5.3

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1 6.16 LS/DA

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING
PORT

STBY

LED
TEST

21

1

2

3

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1 6.16 LS/DA

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

MACH 4002-48G

6.1

6.2

6.3

6.4 6.5

6.6

6.7

6.8

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING
PORT

STBY

LED
TEST

21

1

2

3

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

5.1 5.2 5.3

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

MACH 4002-24G+3X

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING
PORT

STBY

LED
TEST

21

1

2

3

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

MACH 4002-24G

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

MACH 4002-48+4G

MACH 4002-48G+3X

Installation
Modular Industrial ETHERNET Backbone Switch

MACH 4000 Family

MACH 4000

Release 11/08

Technical Support

[e-mail]

The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.

© 2008 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The cop ying, reproduction,

translation, conversion into any electronic medium or machine scan nable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use. For devices with embedded software, the end-user license agreement on the en­closed CD applies.

The performance features described here are binding only if they have been expressly guaran­teed in the contract. This publication has been c reated by Hirschmann Automation and Control
GmbH according to the best of our knowledge. Hirsch mann reserves the right to change the con­tents of this manual without prior notice. Hirschmann can give no guarantee in respect of the
correctness or accuracy of the details in this publication.

Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.

Printed in Germany
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
Tel.: [phone]

039 534-001-08-1108 – 27.11.08

Content

Safety instructions 5

About this manual 12

Legend 12

1 Device description 13

1.1 MACH 4000 Basic Device 14

1.2 Power supply 19

1.2.1 Power supply on back of device 20

1.2.2 M4-POWER power unit chassis 20

1.3 Fan 21

1.3.1 M4-AIR plug-in fan 21

1.3.2 Monitoring temperature and fan 22

1.4 Integrated basic board 23

1.4.1 Left area of basic board 24

1.4.2 Right area of basic board 25

1.5 Media modules 26

1.5.1 M4-8TP-RJ45 27

1.5.2 M4-FAST 8TP-RJ45-PoE 27

1.5.3 M4-FAST 8-SFP 27

1.5.4 M4-GIGA 8-SFP 28

2 Assembly and start-up 29

2.1 Installing the device 29

2.1.1 Unpacking and checking 29

2.1.2 Installing the media modules 29

2.1.3 Installing the SFP/XFP modules 30

2.1.4 Installing the power supply unit on the back of the device 31

2.1.5 Installing the plug-in power units in the M4-POWE R power unit
chassis 31

2.1.6 Setting up/mounting the basic switch device in the 19" rack 32

2.1.7 Grounding the device 34

2.1.8 Mounting the power unit chassis, connecting it with t he MACH
4000 34

2.1.9 Connecting the terminal block for signal contact 35

2.1.10 Connecting the supply voltage, starting up 36

2.1.11Installing the data lines 37

MACH 4000

Release 11/08

3

2.1.12Replacing the M4-AIR... plug-in fan unit 40

2.2 Display elements 40

2.3 Making basic settings 45

2.4 Disassembly 47

¢ Deinstalling the media modules 47
¢ Deinstalling the SFP/XFP modules 47

3 Technical data 48

¢ General technical data 48
¢ Interfaces 49
¢ EMC and immunity 49
¢ Network range 49
¢ Power consumption/power output 51
¢ Scope of delivery 51
¢ Order numbers/product description 52
¢ Accessories 53
¢ Underlying norms and standards 54
¢ Certifications 54

MACH 4000

4

Release 11/08

Safety instructions

This documentation contains inst ructions which must be observed to ensure
your own personal safety and to avoid damage to devices and machinery.

 Certified usage

Please observe the following: The device may only be employed for the
purposes described in the catalog and technical description, and only in
conjunction with external devices and components recommended or
approved by the manufacturer. The product can only be operated cor­rectly and safely if it is transported, stored, installed and assembled pro­perly and correctly. Furthermore, it must be operated and serviced
carefully.

 Supply voltage

For safety reasons, the fuse installed in the plug-in power supply units
may not be changed.

 The complete defective plug-in power supply unit must be changed.
 Only switch on the device when t he housing is closed. Close all empty

slots with a covering panel.

Warning: Only connect a supply voltage that corresponds to
the type plate of your device.

Warning: Install an input fuse in the ungroun ded voltage cables
for every voltage supply connection.
For the AC input of the AC/DC plug-in power units, use a nomi­nal rating of not more than 10 A - characteristic B.
For the DC input of th e DC plug-in power units at P1 and P2 , use
a nominal rating of not more than 20 A - slow-blow characterist ic.
Do not use a redundant voltage supply at P1 and P2 simulta­neously if one of the “+” connections of P1 or P2 is grounded.
For the current conductors at the voltage input of the AC/ DC
power units, use a cable cross-section of at least 1.0 mm².
For the current conductors at the voltag e input of the DC power
units, use a cable cross-section of at least 2.5 mm².

 The DC modules (M4-...-...VDC 300W) are de signed for operation with

safety extra-low voltage. Accordingly, only SELV circuits with voltage
restrictions in line with IEC/EN 6 0950-1 may be con nected to th e sup­ply voltage connections.

MACH 4000

Release 11/08

5

 Only connect the mains voltage when the power supply units are se-

curely screwed to the housing.

 If you are using the M4-POWER power unit chassis: Check t he config-

uration of the connection plug and the powe r supply cable to the switch
chassis before you connect an external voltage to t he M4- POWER in­puts.

 Only use connection cables that are permitted for a temperat ure range

from 0 °C to 60 °C.

Warning: The power supply cables between the M4-POWER
power unit chassis and the MACH 4000 are hot­swappable. Note the sequence for connecting the cables: First
connect the power supply cable(s) between M4-POWER and
MACH 4000. Then connect the power supply (AC or DC, de­pending on the plug-in power unit) for the M4-POWER.

Relevant for North America:

Warning: Install an input fuse in the ungrounde d voltage cables
for every voltage supply connection. For th e AC input of t he AC/
DC plug-in power units, use a nominal rating of not more than 10
A - slow-blow characteristic. For the DC input of the DC plug-in
power units at P1 and P2, use a nominal rati ng of not more than
20 A - slow-blow characteristic.
Do not use a redundant voltage supply at P1 and P2 simulta­neously if one of the “+” connections of P1 or P2 is grounded.
For the current conductors at the voltage input of the AC/DC
power units, use a cable cross-section of at least AWG16.
For the current conductors at the voltage input of t he DC power
units, use a cable cross-section of at least AWG12.

 Use copper conductors 75 °C only.

 Shielding ground

The shielding ground of the connectable twisted pairs lines is connected
to the front panel as a conductor.
 Beware of possible short circuits when connecti ng a cable section with

conductive shielding braiding.

 Housing

Only technicians authorized by Hirschmann are permitted to open the
housing.
The device is grounded via the voltage supply socket.

MACH 4000

6

Release 11/08

 Make sure that the electrical installation meets local or nationally ap-

plicable safety regulations.

 The ventilation slits must not be covered so as to ensure free air circu-

lation.

 The clearance to the ventilation slits of the housin g must be at least 10

cm.

 Only operate the device with a plug-in fan (see on page 21 "Fan").
 Never insert pointed objects (thin screwdrivers, wires, etc.) int o the in-

side of the subrack! Failure to observe this point may result in i njuries
caused by electric shocks.

 Close all empty slots with a covering panel.
 Modules, fans and power supply units of a switched-on device may

only be installed or deinstalled by an electrician.

 Fans are subject to natural wear. The f ailure of one or more fans in the

plug-in fan can have a negative effect on the operation and life span of
the device, or can lead to a total failure.
Therefore, you should use the device's monitoring functio n for the fan
and the temperature.
Depending on your installation conditions, you can continue operating
your device when one fan fails.
Note the temperature display of your device:

- In the Command Line Interface, with the command: show temper a­ture.

- In the Web-based interface, in the dialog Basic Settings: System,
Temperature
The temperature display must never exceed the maximum value (see
the following list):

Device Maximum Value

MACH4002-48+4G +75 °C
MACH4002-24G +80 °C
MACH4002-24G+3XG +80 °C
MACH4002-48G +80 °C
MACH4002-48G+3XG +80 °C

 The basic board must not be removed.

Removing the basic board invalidates the guarantee.

 The chassis should be installed in the horizontal position.
 After the device is switched off, the fan blades continue rotating for a

number of seconds. Do not reach into a rotat i ng fan!

 The internal workings of the basic device are not for users! Do not

reach inside a switched-on device because of the danger caused by
high energy densities.

 When fully equipped with media modules, the device weighs up to 10

kg. Please comply with the legally stipulated maximum weight when
dealing with heavy objects.

MACH 4000

Release 11/08

7

 If you are operating the device in a 19" switch cabinet: install sliding/

mounting rails for holding the device (see on page 32 "Setting up/

mounting the basic switch device in the 19" rack").

Warning

If the device is installed in a 19" switch cabinet without sliding/
mounting rails, increased vibration can cause damage to the de­vice and/or its modules.

Warning

When installing the device, make sure the ventilation slots re­main free, as otherwise the device can overheat and be dam­aged.

 Environment

The device may only be operated at t he specified maximum ambient t em­perature and relative air humidity (non-condensing).
 Install the device in a location where the climatic threshold values

specified in the technical data are adhered to.

 Only to be used in an environment with the contamination level speci-

fied in the technical data.

 Qualification requirements for personnel

Qualified personnel as understood in this manual and the warning signs,
are persons who are familiar with the setup, assembly, startup, and oper­ation of this product and are appropriately qualified for their job. This in­cludes, for example, those persons who have been:

X trained or directed or authorized to switch on and off, t o ground and to

label power circuits and devices or systems in accordance with current
safety engineering standards;

X trained or directed in the care and use of appropriate safety equipment

in accordance with the current standards of safety engineer ing;

X trained in providing first aid.

 General safety instructions

This device is electrically operated. Adhere strictly to the safety require­ments relating to voltages applied to the device as described in the oper­ating instructions!

Non-observance of these safety instructions can therefore cause mate rial
damage and/or serious injuries.
 Only appropriately qualified personnel should work on this device or in

its vicinity. These personnel must be thoroughly familiar with all the
warnings and maintenance procedures in accordance with this oper­ating manual.

MACH 4000

8

Release 11/08

 The proper and safe operation of this device depends on proper han-

dling during transport, proper storage and assembly, and conscien­tious operation and maintenance procedures.

 Never start operation with damaged components!
 Only use the devices in accordance with this manual. In part icular, ob-

serve all warnings and safety-related information.

 Any work that may be required on the electrical installation may only

be carried out by personnel trained for this purpose.

Warning!

LED or LASER components in compliance with IEC 60825-1
(2001):
CLASS 1 LASER PRODUCT.
CLASS 1 LED PRODUCT

 National and international safety regulations

 Make sure that the electrical installation meets local or nationally

applicable safety regulations.

 ESD Guidelines

The media modules are equipped with electrostatically sensitive compo­nents. These can be destroyed, or their life cycles reduced, by the effects
of an electrical field or by a charge equalization if the card is touched.
For this reason, the cards are packaged in a conductive ESD protective
bag on delivery. The packaging can be reused.

Make sure you adhere to the following protection measures for el ectro­statically endangered assemblies:
 Create electrical equipotential bonding between yourself and your en-

vironment, e.g. using a wrist band, which you clamp to the basic device
(knurled screw of an interface card). When the power supply cable is
connected, the basic device is grounded via the power supply connec­tion.

 Only now do you take the card out of the conductive bag.
 Outside the basic device, only store the cards in a conductive ESD

protective bag.
ESD protective field equipment is available for the safe handling of elec­trostatically endangered assemblies.
You can find more information about electrostaticically endangered as­semblies in DIN/IEC 47 (Sec) 1330; February 1994 Edition and DIN EN
100 015.

MACH 4000

Release 11/08

9

 Note on the CE marking

The devices comply with the regulations contained in the following Euro­pean directives:

2006/95/EG, 2004/10 8/EG
Directive of the European Parliament and the council for standardizing the
regulations of member states with regard to electromagnetic compatibili­ty.
In accordance with the above-named EU directives, the EU conformity
declaration will be at the disposal of the relevant authorities at the follow­ing address:

Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Tel.: [phone]

The product can be used in the industrial sector.

X Interference immunity: EN 61000-6-2:2005
X Emitted interference: EN 55022:2006 Class A

Warning

This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to
take appropriate measures.
The assembly guidelines provided i n these instructions must b e
strictly adhered to in order to observe the EMC threshold values.

 FCC note:

Appropriate testing has established that this device fulfills the require­ments of a class A digital device in line with part 15 of the FCC regula­tions.
These requirements are designed to prov ide sufficient protecti on against
interference when the device is being used in a business environment.
The device creates and uses high frequencies and can radiate same, and
if it is not installed and used in accordance with this operating manual, it
can cause radio transmission interference. The use of this de vice in a liv­ing area can also cause i nter ference, and in t his case the user is obliged
to cover the costs of removing the interference.

10

MACH 4000

Release 11/08

 Recycling note

After usage, this product must be disposed of properly as electronic waste
in accordance with the current disp osal regula tions of your county / stat e
/ country.

MACH 4000

Release 11/08

11

About this manual

The following manuals are available as PDF files on the CD-ROM supplied:

X “Installation” user manual
X “Basic Configuration” user manual
X “Redundancy Configuration” user manual
X “Router Configuration” user manual
X “Web-based Interface” user manual and
X “Command Line Interface” user manual

The Network Management Software HiVision provides you with additional
options for smooth configuration and monitoring:

X Event logbook.
X Configuration of „System Location“ and „System Name“.
X Configuration of the network address range and SNMP parameters.
X Saving the configuration on the device.
X Simultaneous configuration of multiple devices.
X Configuration of the port display color red for a connection error.

With the Industrial HiVision Network Management software, you increase
your network security in industrial application areas:

X ETHERNET Early Warning System
X Easy monitoring of industrial networks
X Fast display
X Interface with diagnostic and configuration programs
X Low deployment cost

Legend

The commendations used in this manual have the following meanings:

X





Listing
Work step
Subheading

12

MACH 4000

Release 11/08

1 Device description

The modular, industry-compatible MACH 4000 Gigabit ETHERNET system
is used as an industrial backbone syst em, and also in applica tions with high
data volumes, such as Voice/Video over IP.

The MACH 4000 is a modular, industry-compatible Gigabit ETHERNET sys­tem in a 19" chassis that is also suitable for use as an industrial backbone
system.

The MACH 4000 devices are designed for the special requirements of indus­trial automation. They meet the relevant industry standards, provide very
high operational reliability, even under extreme conditions, and also long­term reliability and flexibility. The power is supplied by an AC or DC power
unit at the back of the device, or it is supplied redundantly via a power unit
chassis with up to three hot-swappable plug-in power units. The switches
and the power unit chassis are suitable for mounting in the 19" rack.

The HIPER-Ring redundancy concept enables you to quickly carry out a re­configuration, and also a simple configu r ation with only one additional con­nection.

The diagnosis LEDs for displaying the operating parameters provide a quick
overview.

It can be easily managed via a Web browser, via Telnet, with a management
software product (such as HiVision) or locally on the swit ch (V.24 i nterface).

The device allows you to set up switched industrial ETHERNET networks
that conform to the IEEE 802.3 and 802.3u standards using co pper wires or
optical fibers in a line or ring structure. You can connect terminal devices and
other infrastructure components via t wisted pair cables, multi-mode F/O and
single-mode F/O. The twisted pair ports support
autocrossing, autonegotiation and autopolarity.

The M4-FAST 8TP-RJ45-PoE media module supports Power over
ETHERNET in compliance with IEEE 802.3af.

Depending on the software you cho ose, the devices provide you with a large
range of functions:

X Redundancy functions

(Rapid Spanning Tree, Redundant Ring Structure, HIPER-Ring, Redun­dant Coupling, Link Aggregation, Redundant Power Supply)

X Protection from unauthorized access
X Synchronized system time in the network
X Network load control
X Operation diagnosis
X Diagnostics (hardware self-testing)
X Reset
X Priority

MACH 4000

Release 11/08

13

X VLAN

media module 1

(slide-in module)

media module 3

(slide-in module)

media module 2

(slide-in module)

media module 4

(slide-in module)

back of device:

power supply unit

ext. connector

to M4-POWER

ext. connector

to M4-POWER

fan plug-in unit

legend of

the displays

SELECT key

displays

4 combo ports

(ports 5.1 to 5.4)

two switchable

signal contacts

16 TP ports

(ports 6.1 to 6.16)

V.24 access for

USB socket

basic board

(integrated)

ports 5.1 to 5.4

basic board

(integrated)

ports 6.1 to 6.16

X Topology Discovery
X Web-based Interface
X Command Line Interface CLI
X SNMP
X 802.1x port authentication
X Real Time Clock
X Routing
X Access Control List ACL

The addition, to the MACH range of backbone switches, of the RS20/RS22/
RS30/RS32/RS40 switches of the Open Rail range and t he MACH range, the
BAT wireless transmission system, the EAGLE security system, and prod­ucts for the LION control room, provides continuous communication across
all levels of the company.

1.1 MACH 4000 Basic Device

Figure 1: Structure of the basic device (example: MACH 4002-48+4G)

Depending on the MACH 4000 device variant, the device provides you with
the following ports and slots for equipping it with media modules:

14

MACH 4000

Release 11/08

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING

PORT

STBY

LED

TEST

21

123

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

MACH 4002-24G

Basic board (integrated)

Port 6.1 to 6.8, 100/1000 Mbit/s, SFP

(alternatively to the RJ45 ports 6.1 to 6.8)

Slide-in media module 2

Port 2.1 to 2.8, 10/100/1000 Mbit/s

Basic board (integrated), RJ45

Port 6.1 to 6.16, 10/100/1000 Mbit/s

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING

PORT

STBY

LED

TEST

21

123

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

5.1 5.2 5.3

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

MACH 4002-24G+3X

Basic board (integrated)

Port 5.1 to 5.3, 10 Gbit/s, XFP

Slide-in media module 2

Port 2.1 to 2.8, 10/100/1000 Mbit/s

Basic board (integrated), RJ45

Port 6.1 to 6.8, 10/100/1000 Mbit/s

Figure 2: Ports and media module slots on the MACH 4002-24...

MACH 4000

Release 11/08

15

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING

PORT

STBY

LED

TEST

21

123

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

5.1 5.2 5.3 5.4

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS DA LS DA LS DA LS DA

LS/DA 6.1 6.16 LS/DA

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

MACH 4002 48+4G

Slide-in media module 1

Port 1.1 to 1.8, 10/100 Mbit/s

Slide-in media module 3

Port 3.1 to 3.8, 10/100 Mbit/s

Basic board (integrated)

Port 5.1 to 5.4, RJ45 10/100/1000 Mbit/s,

alternatively SFP 1000 Mbit/s

Slide-in media module 2

Port 2.1 to 2.8, 10/100 Mbit/s

Slide-in media module 4

Port 4.1 to 4.8, 10/100 Mbit/s

Basic board (integrated), RJ45

Port 6.1 to 6.16, 10/100 Mbit/s

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING

PORT

STBY

LED

TEST

21

123

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1 6.16 LS/DA

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

MACH 4002-48G

Slide-in media module 1

Port 1.1 to 1.8, 10/100/1000 Mbit/s

Slide-in media module 3

Port 3.1 to 3.8, 10/100/1000 Mbit/s

Basic board (integrated)

Port 6.1 to 6.8, 100/1000 Mbit/s, SFP

(alternatively to the RJ45 ports 6.1 to 6.8)

Slide-in media module 2

Port 2.1 to 2.8, 10/100/1000 Mbit/s

Slide-in media module 4

Port 4.1 to 4.8, 10/100/1000 Mbit/s

Basic board (integrated), RJ45

Port 6.1 to 6.16, 10/100/1000 Mbit/s

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING

PORT

STBY

LED

TEST

21

123

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

5.1 5.2 5.3

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1 6.16 LS/DA

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

MACH 4002-48G+3X

Slide-in media module 1

Port 1.1 to 1.8, 10/100/1000 Mbit/s

Slide-in media module 3

Port 3.1 to 3.8, 10/100/1000 Mbit/s

Basic board (integrated)

Port 5.1 to 5.3, 10 Gbit/s, XFP

Slide-in media module 2

Port 2.1 to 2.8, 10/100/1000 Mbit/s

Slide-in media module 4

Port 4.1 to 4.8, 10/100/1000 Mbit/s

Basic board (integrated), RJ45

Port 6.1 to 6.16, 10/100/1000 Mbit/s

Figure 3: Ports and media module slots on the MACH 4002-48...

16

MACH 4000

Release 11/08

MACH 4000

basic device

MACH 4002-48+4G

MACH 4002-24G

MACH 4002-48G

MACH 4002-24G+3X

MACH 4002-48G+3X

SFP 1000 Mbit/s

SFP 100/1000 Mbit/s

M4-8TP RJ45, M4-8TP RJ45-PoE or M4-FAST 8-SFP

Maximum port number

TP

ports

10/100

Mbit/s

48

-

-

-

-

TP

ports

10/100

1000

Mbit/s

4

24

48

24

48

Combo

ports

TP/SFP

10/100

1000

Mbit/s48

8

-

-

XFP

slots10Gbit/s

-

-

-

3

3

Number of installed ports

(basic board)

TP

ports

10/100

Mbit/s

16

-

-

-

-

TP

ports

10/100

1000

Mbit/s

-

-

8

8

16

Combo

ports

TP/SFP

10/100

1000

Mbit/s48

8

-

-

XFP

slots10Gbit/s

-

-

-

3

3

Maximum number

of media modules

10/100

Mbit/s

4

-

-

-

-

10/100

1000

Mbit/s

-

2

4

2

4

Max. PoE

power

137 W

163 W

110 W

157 W

106 W

1)

3)

2)

3)

1)

2)

2)

Figure 4: MACH 4000, number of ports and media modules

MACH 4000

Release 11/08

17

The devices comply with the specifications of the standards:

X ISO/IEC 8802-3u 100BASE-TX/-1000BASE-TX
X ISO/IEC 8802-3 100BASE-FX
X ISO/IEC 8802-3 1000BASE-SX/LX
X ISO/IEC 8802-3 10GBASE-SR/LR

The MACH 4000 basic devices are 2 height modules high (approx. 88mm)
and, depending on the device variant and the media modules that are con­nected, they provide you with

X up to 48 Fast ETHERNET ports
X up to 48 Gigabit ETHERNET ports
X up to three 10-Gigabit ETHERNET ports (see page 17)

You can order the basic devices with different ranges of functions (see on

page 52 "Order numbers/product description"). The software supplied de-

fines the range of functions:

X Software Layer 2 Professional (L2P)
X Software Layer 3 Enhanced (L3E), static routing
X Software Layer 3 Professional (L3P), Multicast routing

Depending on the device variant, a basic device has 2 or 4 slots for media
modules (modules 1-2 or 1-4) that are hot-swappable and each provide 8
Fast ETHERNET/Gigabit ETHERNET ports. The media modules differ with
regard to the number of interfaces and the media type for connecting seg­ments.

The integrated basic board is located below the modules.
It is equipped as follows:

X The MACH 4002-48+4G has 4 Gigabit ETHERNET ports (comboports,

i.e. SFP slots for 1000BASE-SX or 1000BASE-LX and RJ45 sockets for
10/100/1000BASE-TX, module 5) and 16 Fast ETHERNET ports (10/
100BASE-TX, module 6).

X The MACH 4002-24G has 8 Gigabit ETHERNET ports (SFP slots for

100BASE-FX, 1000BASE-SX/LXm module 6, alt ernatively to the RJ45
ports 6.1 to 6.8) and 8 Gigabit ETHERNET RJ45 ports (10/100/
1000BASE-TX, module 6).

X The MACH 4002-48G has 8 Gigabit ETHERNET ports (SFP slots for

100BASE-FX, 1000BASE-SX/LXm module 6, alt ernatively to the RJ45
ports 6.1 to 6.8) and 16 Gigabit ETHERNET RJ45 ports (10/100/
1000BASE-TX, module 6).

X The MACH 4002-24G+3XP has three 10-Gigabit ETHERNET ports (X FP

slots for 10GBASE-SR/LR, module 5) and 8 Gigabit ETHERNET RJ45
ports (10/100/1000BASE-TX, module 6).

X The MACH 4002-24G+3XP has three 10-Gigabit ETHERNET ports (X FP

slots for 10GBASE-SR/LR, module 5) and 16 Gigabit ETHERNET RJ45
ports (10/100/1000BASE-TX, module 6).

18

MACH 4000

Release 11/08

Along with the 10-Gigabit (if present), Gigabit and Fast ETHERNET ports,
the front of the basic board also has the following connections:

X A USB socket for connecting an ACA21-USB AutoConfiguration Adap ter
X A V.24 socket for the network management connection
X Two signal contacts that are integrated together on one socket

The LED display block on the left side of the basic board informs you about
the status of the de vice. You use the SELECT button to define the meaning
of the LED displays.

At the front left of the basic chassis of th e MACH 4000, there is a replaceable
plug-in fan.

On the back of the device there is a slot for a power supply unit:

X AC plug-in power unit 300W
X 24 VDC plug-in power unit 300W (2 connections coupled via diodes)
X 48 VDC plug-in power unit 300W (2 connections coupled via diodes)

The back of the device also has two external inputs
(voltage input Nos. 3 + 4) for the redundant voltage supply via the M4-POW­ER power un it chassis.

The M4-POWER power unit chassis enables redundant power supply. The
power supply cable(s) between M4-POWER and MACH 4000 are connected
at the back of the MACH 4000 device.
M4-POWER provides you with 3 slots for plug-in power units:

X AC plug-in power unit 300W
X 24 VDC plug-in power unit 300W (2 connections coupled via diodes)
X 48 VDC plug-in power unit 300W (2 connections coupled via diodes)

1.2 Power supply

On the back of the device there is a slot for a power supply unit (AC or DC)
and two inputs for the redundant power supply via the M4-POWER power
unit chassis.

MACH 4000

Release 11/08

19

Figure 5: Back of the MACH 4000 basic device

Slot for slide-in power supply unit
(voltage input no. 1 and, if required, no. 2)

M4-POWER connection (voltage input no. 3, external)

M4-POWER connection (voltage input no. 4, external)

M4-S-48VDC 300W
M4-S-24VDC 300W

M4-S-AC/DC 300W

1.2.1 Power supply on back of device

 Plug-in power units for MACH 4000 switch chassis

X M4-S-AC/DC 300W
X M4-S-24VDC 300W, 2 inputs for redundant power supply
X M4-S-48VDC 300W, 2 inputs for redundant power supply

(see on page 52 "Order numbers/product description")

Note: The plug-in power units of the M4-POWER power unit chassis can­not be used for the switch chassis.

1.2.2 M4-POWER power unit chassis

The M4-POWER power unit chassis enables redu ndant power supply. It has
three slots for plug-in power units. The plug-in power units can be replaced
during operation (hot-swappable).

Depending on the plug-in power units connected, you can use an M4-POW­ER power unit chassis to implement the r edundant power suppl y for several
MACH 4000 devices.

 You connect the M4-POWER power unit s to the M4-POWER connecti on

on the back of the MACH 4000 device using t he power supply cable sup­plied with the M4-P-xx plug-in power units.

20

Release 11/08

MACH 4000

Figure 6: M4-POWER power unit chassis

Power unit 1

Power unit 2 Power unit 3

M4-POWER power unit chassis, front side of the device (mounting with up to 3 power units)

M4-POWER power unit chassis, back side of the device

1

2

3

 Plug-in power units for M4-POWER power unit chassis

X M4-P-AC/DC 300W
X M4-P-24VDC 300W, 2 inputs for redundant power supply
X M4-P-48VDC 300W, 2 inputs for redundant power supply

(see on page 52 "Order numbers/product description").

Note: The plug-in power units of the M4-POWE R power unit chassis can­not be used for the switch chassis.

1.3 Fan

1.3.1 M4-AIR plug-in fan

The M4-AIR or M4-AIR-L plug-in fan is located on the lef t of the fr ont side of
the MACH 4002 chassis. You can replace the plug-in fan during operation

(see on page 40 "Replacing the M4-AIR... plug-in fan unit" ).

X M4-AIR: Plug-in fan for MACH 4000 switch chassis without temperature

sensor.

X M4-AIR-L: Plug-in fan for MACH 4000 switch chassis with reduced fan

speed for use in ambient temperatures up to a maximum of +40 °C.

MACH 4000

Release 11/08

21

Note: Devices with the M4-AIR-L plug-in fan are suitable for use in an a mbi-

P P1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING

PORT

STBY

LED

TEST

PoE 1

1

2

3

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

M4-AIR

P P1P2P3P4

RM

RL1 RL2 FAN RUN

L/D FDX

1000ANTP/FO

RING

PORT

STBY

LED

TEST

PoE 1

1

2

3

4

LED

MEDIA SLOTS

M4-AIR-L

SLOT.PORT

M4-AIR-L

ent temperature up to a maximum of +40 °C.

Figure 7: M4-AIR and M4-AIR-L plug-in fans

Side and front views

1.3.2 Monitoring temperature and fan

 Fan monitoring

Every individual fan sends a spee d-dependent signal to the basic system.
The fan monitoring displays the failure of one or more
individual fans.

 The effect of insufficient ventilation

If the device is insufficiently ventilated by its fans, this either causes the
assemblies to age faster (MTBF value) or triggers error statuses, and it
usually leads to transmission errors on the Ethernet connections.

 Temperature difference

The difference between the ambient temperature and the circuit board
(PCB) temperature is primarily dependent on the ambient
temperature:

22

MACH 4000

Release 11/08

MACH 4000 device Ambient - PCB

USBV.24

5.1 5.2 5.3 5.4

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS DA LS DA LS DA LS DA

LS/DA 6.1 6.16 LS/DA

RL1

Basic Board MACH 4002-48+4G

USBV.24

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1

RL1

Basic Board MACH 4002-24G

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

USBV.24

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1 6.16 LS/DA

RL1

Basic Board MACH 4002-48G

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

USBV.24

5.1 5.2 5.3

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1

RL1

Basic Board MACH 4002-24G+3X

USBV.24

5.1 5.2 5.3

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1 6.16 LS/DA

RL1

Basic Board MACH 4002-48G+3X

temperature difference at full
speed for all fans

Ambient - PCB
temperature difference at half
speed for all fans

MACH4002-48+4G 15 °K 20 °K
MACH4002-24G/48G 20 °K 27 °K

Table 1: Ambient - PCB temperature difference at full and half fan speed

 Recommendation for temperature monitoring

Use the following table (based on half speed for all fans) to monitor the
temperature of your device.
Switch the device off if the temperature values e ntered in the table are ex­ceeded. This ensures that the device is sufficiently ventilated and is not
operated at its limit.

MACH 4000 device PCB temperature threshold value

MACH4002-48+4G Ambient temperature + 20 °K
MACH4002-24G/48G Ambient temperature + 27 °K

Table 2: Temperature monitoring

1.4 Integrated basic board

Depending on the device variant, the integrated basic board provides you
with different numbers and types of port (see table on page 17, “Number of
installed ports (basic board)” column.

MACH 4000

Release 11/08

23

1.4.1 Left area of basic board

5.1 5.2 5.3 5.4

LS DA LS DA LS DA LS DA

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

 Four Gigabit ETHERNET ports (combo)

in MACH 4002-48+4G

There are four Gigabit ETHERNET ports (ports number 5.1 to 5.4) for
connecting network segments on the left side of the basic board. The
ports are RJ45 sockets, each with t wo int egrated LEDs and a n SFP slot .

If an SFP plug-in module is mounted, the RJ45 socket is switched off.
The LEDs each apply to the active port. You can use the SELECT button
to test the TP or FO connections.

Order numbers for SFP plug-in modules: (see on page 52 "Order num-

bers/product description").

 Eight Gigabit ETHERNET ports (combo)

in MACH 4002-24G and MACH 4002-48G

There are eight Gigabit ETHERNET ports (ports number 6.1 to 6.8) for
connecting network segments on the left side of the basic board. These
are SFP slots that are used as alternatives to RJ45 ports 6.1 to 6.8.

Order numbers for SFP plug-in modules: (see on page 52 "Order num-

bers/product description").

 Three 10-Gigabit ETHERNET ports (XFP)

in MACH 4002-24G+3X and MACH 4002-48G+3X

There are three 10-Gigabit ETHERNET port s (ports number 5.1 to 5.3) for
connecting network segments on the left side of the basic board. These
ports are XFP slots.

24

MACH 4000

Release 11/08

The following XFP plug-in modules (10-Gigabit ETHERNET SFP trans-

5.1 5.2 5.3

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

ceivers) are available to you for the MACH 4002-...-3X:

X M-XFP-SR/LC
X M-XFP-LR/LC
X M-XFP-ER/LC
X M-XFP-ZR/LC

Order numbers for XFP plug-in modules: (see on page 52 "Order num-

bers/product description").

1.4.2 Right area of basic board

 16 Fast ETHERNET ports in MACH 4002-48+4G

There are 16 * 10/100BASE-TX ports (ports number 6.1 to 6.16) for con­necting network segments on the right side of the basic board. These
ports are RJ-45 connections.

 16 Gigabit ETHERNET ports

in MACH 4002-48G and MACH 4002-48G+3X

There are 16 * 10/100/1000BASE-TX ports (ports number 6.1 to 6.16) for
connecting network segments on t he right sid e of the basic board. These
ports are RJ-45 connections.
In the MACH 4002-48G, the RJ45 ports 6.1 to 6.8 can be used as alter ­natives to the SFP ports 6.1 to 6. 8 on the left side of the basic board (com­bo ports).

MACH 4000

Release 11/08

25

 8 Gigabit ETHERNET ports

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

M4-8TP-RJ45

M4-FAST 8TP-RJ45-PoE

M4-FAST 8-SFP

M4-GIGA 8-SFP

in MACH 4002-24G and MACH 4002-24G+3X

There are 8 * 10/100/1000BASE-TX ports (ports number 6.1 to 6.8) for
connecting network segments on the right side of the basic board. These
ports are RJ-45 connections.
In the MACH 4002-24G, the RJ45 ports 6.1 to 6.8 can be used as alter­natives to the SFP ports 6.1 to 6.8 on the left side of the basic board (com­bo ports).

1.5 Media modules

Figure 8: Fast ETHERNET and Gigabit ETHERNET media modules

MACH 4000 device M4-8TP-RJ45 M4-FAST 8TP-

MACH 4002-48+4G 0 - 4 modules 0 - 4 modules
MACH 4002-24G... 0 - 2 modules 0 - 2 modules
MACH 4002-48G... 0 - 4 modules 0 - 4 modules

Table 3: Possible media module usage in MACH 4000 devices

26

M4-FAST 8-SFP M4-GIGA 8-SFP

RJ45-PoE

1

0 - 4 modules 0 modules

1

0 - 2 modules 0 - 2 modules

1

0 - 4 modules 0 - 4 modules

MACH 4000

Release 11/08

1. Note the PoE capacity limits (see table on page 17).

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

M4-FAST 8TP-RJ45-PoE

P

12345678

147

258

36

LS/DA

M4-FAST 8SFP

1.5.1 M4-8TP-RJ45

The M4-8TP-RJ45 media module provides you with eight 10/100BASE-TX
ports (RJ-45 connections) for connecti ng network segments.

1.5.2 M4-FAST 8TP-RJ45-PoE

The M4-FAST 8TP-RJ45 PoE media module provides you with eight 10/
100BASE-TX ports (RJ-45 connect ions) for connecting ne twork segments. It
supports Power over ETHERNET on data lines in compliance with IEEE

802.3af.
The maximum power available to you for all ports combined for PoE applica­tions is listed in the table on page 17.
Up to four M4-FAST 8TP-RJ45 PoE modules can be used for each basic de­vice. The number of ports supplying PoE terminal devices with power de­pends on the total power available. The po wer is supplied via t he data line s.
The individual ports are not electrically insulated from each other.

1.5.3 M4-FAST 8-SFP

The M4-FAST 8-SFP media module has eight 100BA SE-FX ports (SFP slots
for mounting SFP modules).

The following SFP plug-in modules (Fast ETHERNET SFP transceiver)
are available for the M4-FAST 8-SFP media module:

X M-FAST SFP-MM/LC
X M-FAST SFP-SM/LC
X M-FAST SFP-SM+/LC
X M-FAST SFP-LH/LC

Order numbers for SFP plug-in modules: (see on page 52 "Order numbers/

product description").

MACH 4000

Release 11/08

27

1.5.4 M4-GIGA 8-SFP

P

12345678

147

258

36

LS/DA

M4-GIGA 8SFP

The M4-GIGA 8-SFP media module has eight 1 00/1000BASE-FX ports (SFP
slots for mounting SFP modules).

The following SFP plug-in modules are available for the
M4-GIGA 8-SFP media module: Gigabit ETHERNET SFP transceiver:

X Gigabit ETHERNET SFP transceiver:

– M-SFP-SX/LC
– M-SFP-LX/LC
– M-SFP-LH+/LC
– M-SFP-LH+/LC

X Fast ETHERNET SFP transceiver:

– M-FAST SFP-MM/LC
– M-FAST SFP-SM/LC
– M-FAST SFP-SM+/LC
– M-FAST SFP-L H / LC

Order numbers for SFP plug-in modules: (see on page 52 "Order numbers/

product description").

28

MACH 4000

Release 11/08

2 Assembly and start-up

The devices have been developed for practical application in a harsh indus­trial environment. The installation process is correspondingly simple.

On delivery, the device is ready for operation.
The following procedure has been proven to be successful for the a ssembly
of the device:

X Unpacking and checking
X Installing the media modules
X Installing the SFP/XFP modules
X Installing the power supply unit on the back of the device
X Installing the plug-in power units in the M4-POWER power unit chassis
X Setting up/mounting the device in the 19" rack
X Grounding the device
X Assembling the power unit chassis, connecting with the MACH 4000
X Connecting the terminal block for signal contact
X Connecting the supply voltage, starting up
X Installing the data lines

2.1 Installing the device

2.1.1 Unpacking and checking

 Check whether the contents of the package are complete (see page 51

"Scope of delivery").

 Check the individual parts for transport damage.

2.1.2 Installing the media modules

The switch has four inputs for connecting media modules.
The number of connectable network segments depends on the number of

media modules installed. If the full four media modules with 8 ports each are
connected, then in addition to the ports of the ba sic board, you get a further
32 ports for connecting network segments.
The modular design of the device allows you to easily expand the network
yourself by installing the desired media modules.
The media modules can be installed in the device s, o r de installe d, while th e
network is operating (hot-swappable).

MACH 4000

Release 11/08

29

 Note the ESD guidelines on p age 9 and the safety instructions on page 5.

Step 1

Step 2 Step 3

Fast ETHERNET
Fiberoptic SFP module

Gigabit ETHERNET
Fiberoptic SFP module

10Gigabit ETHERNET
Fiberoptic XFP module

 Close the whole of the front surface beside the media modules with cover

panels. This provides optimal shielding and conve ction. The slots for t he
media modules are all the same. They can be selected in any order.

 Remove the cover panel to insert the media module.
 Note the positions of the blue insertion catches (see Fig. above, step 1)
 Insert the media module almost as far as it will go into the desi red slot (see

Fig. above, step 2).

 Make sure that there is a good connection between the multiple plugs of

the media module and the female multipoints of the system bus.

 Insert the media module as far as it will go into the desired slot by closing

the blue insertion catches. (See Fig. above, step 3).

 Screw the two knurled screws in the front panel of the media module flush

with the frame of the basic device.

2.1.3 Installing the SFP/XFP modules

30

MACH 4000

Release 11/08

 Before attaching an SFP or XFP module, first remove the protective cap

of the SFP/XFP module.

 Push the SFP/XFP module with the lock closed into the socket until it

latches audibly in place.

Note: Only use Hirschmann SFP/XFP modules (see on page 53 "Accesso-

ries").

2.1.4 Installing the power supply unit on the back of the de­vice

 Remove the cover panel.
 Slide the power supply unit all the way into the basic device along the

mounting rails above and below.

 Make sure that there is a good connection between the multiple plug of

the plug-in power unit and the female multipoint of the system bus.

 Screw the four slotted-head screws in the front pane l of the plug-in power

unit flush with the frame of the basic device.

2.1.5 Installing the plug-in power units in the
M4-POWER power unit chassis

When replacing a defective plug-in power unit, only use a plug-in power unit
of the M4-P-... 300W type. (se e on page 52 "Order numbers/product descrip-

tion").

MACH 4000

Release 11/08

31

 Remove the mains voltage supply line.
 Loosen the four screws used to f asten th e plug-in power unit in the basic

device and pull the unit out of t he basic device, or remove the co ver plate
of the power unit slot.

 Slide the new plug-in power unit all the way into the basic device along

the mounting rails above and below.

 Make sure that there is a good connection between the multiple plug of

the plug-in power unit and the female multipoint of the system bus.

 Screw the slotted-head screws in the front panel of the plug-in power unit

flush with the frame of the basic device.

 Connect the mains voltage supply line.
Note: The tightening torque is

X 7 lb in. (0.791 Nm) for input connections.
X 11 lb in. (1.243 Nm) for all field wiring terminal blocks.

2.1.6 Setting up/mounting the basic switch device in the
19" rack

 Setting up

Using the basic device as a table device:
 Attach the rubber feet supplied with the device to the bottom of the

device.
–First remove the protective film from the adhesive film of the rubber

feet.

–Attach one rubber foot approximately 2 cm from each corner of the

device.

Note: The adhesive surface should be free of dust and grease.

 Installation

The devices are designed to be mounted in a 19" cupboard.
 Make sure there is sufficient ventilation. If necessary, provide a fan for

the 19" cupboard. This will prevent the basic devices from overheat ing.

 Measure the depth of the 19" cupboard so as to allow the mains cable,

and any power supply cables, to be fit ted f rom t he back, an d the d ata
cables to be fitted from the front.

If you are operating the device in a 19" switch cabinet, you must install
sliding/mounting rails (not included in the delivery) to hold the weight of
the device.

Warning

If the device is installed in a 19" switch cabinet without sliding/
mounting rails, increased vibration can cause damage to the de­vice and/or its modules.

MACH 4000

32

Release 11/08

For more information on sliding/mounting rails and how to install them,

19“-Schaltschrank

Chassis runner

P

1

L
S
D

A

2 3 4 5

6 7

8

M

4

-8
T
P

-

R
J
45

L
S
D

A

L

S
D

A

LS

D

A

L
S

D

A
L
S

D

A
L
S
D

A
L
S

D
A

R

1

L
S

D

A

2 3

4 5

6 7 8

LS
D

A

LS

D

A
L

S
D

A
LS

D

A

L
S
D

A
L
S

D

A

LS

D
A

P

1

L

S
/D
A

2

3 4

5 6 7

8

1
4

7

2
5

8

3
6

M

4

-F
A
S
T

8S

F
P

P

1

2 3

4 5 6

7 8

1

4

7

2

5

8

3

6

P

P

1 P

2

P
3 P

4

R
M

R
L

1

R
L
2FA

N

R
U

N

L/D

FD

X

100
0

A
NT

P

/F
O

R
IN
G

P
O
R
T

S
T

B
Y

L
E
D
T
E
S
T

2

1

1

2

3

4

L
E
D

M

E
D

IA
S
L

O
T
S

M

4

-A
IR

S

LO
T.P

O
R
T

U

S
B

V

.24

6
.1
6
.2

6
.3

6.4
6
.5
6
.6

6

.7

6

.8

SE
LEC

T

LE
D

M

A
C

H
4
0

02
48

+

4G

FAULT

R

L2

LS
/D
A
6

.1

R
L1

L
S
/D

A

M

4

­F
A
S
T

8
T
P

­R
J
4
5

­P

o
E

M

4

-F
A
S

T
8

S
F
P

6
.1

6.2

6.3

6
.4

6
.5

6
.6

6

.7

6
.8

MACH 4000

P

1

LS DA

2345678

M4-8TP-RJ45

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

1

LS/DA

2345678

147

258

36

M4-FAST 8SFP

P

12345678

147

258

36

PP1P2P3P4

RM RL1 RL2 FAN RUN

L/D FDX 1000 AN TP/FO

RING
PORT

STBY

LED

TEST

21

1

2

3

4

LED

MEDIA SLOTS

M4-AIR

SLOT.PORT

USBV.24

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

SELECT

LED

MACH 4002 48+4G

FAULT

RL2

LS/DA 6.1

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

please contact your switch cabinet manufacturer.
 Install the sliding/mounting rails in the 19" switch cabinet as instru cted

by the manufacturer, and make sure the device is resting on both r ails.

On delivery, two brackets are attached to the sides of the device (see
figure below).

 Fasten the device by screwing the brackets to the switch cabinet.

Warning

When installing the device, make sure the ventilation slots re­main free, as otherwise the device can overheat and be dam­aged.

33

MACH 4000

Release 11/08

2.1.7 Grounding the device

The device is grounded via the power supply connections.
Note: The shielding ground of t he connectable twisted pai rs lines is connect-

ed to the front panel as a conductor.
When the device is being operated via the 230/120 VAC power supply unit,
it is grounded via the safety plug. Whe n it is being operated with extern al DC
voltage via the
M4-POWER connections, the device is grounded via the M4-POWER con­nection.

2.1.8 Mounting the power unit chassis,
connecting it with the MACH 4000

 Connect the basic swit ch device an d the M4-POWER power unit chassis

with the mounting angle included in the delivery.

 For the redundant power supply, you use the power supply cable to con-

nect the power unit(s) in the M4-POWER po wer unit chassis with t he M4­POWER connection on the back of the MACH 4000 device.

Warning

The power supply cables between the M4-POWER power unit
chassis and the MACH 4000 are not hot-swappable. Note the se-

quence for connecting the cables: First connect the power supply
cable(s) between M4-POWER and MACH 4000. Then connect the power
supply (AC or DC, depending on the plu g-in power uni t) for the M4-POWER.

34

MACH 4000

Release 11/08

4 3

4 3

M4-S-AC/DC 300W

M4-S-AC/DC 300W

MACH 4000
back side of the device

MACH 4000
back side of the device

M4-POWER
power unit chassis
back side of the device

M4-POWER

1

2

3

Step 1: Connecting the MACH 4000 device(s) to the M4-POWER

Not hot swapable

Power unit 1

Power unit 2

M4-POWER
power unit chassis
front side of the device

Example:
2 power units mounted

Not mounted

Step 2: Connecting the power supply to the M4-POWER

FAULT

RL2

RL1

Figure 9: Redundant power supply of one or more MACH 4000 devices via the M4-

POWER power unit chassis

2.1.9 Connecting the terminal block for signal contact

Figure 10: 4-pin signal contact

X The signal contact (“FAULT”) monitors the functions of the device, thus

enabling remote diagnostics. You can specify the type of function moni­toring in the Management.

X You can also use the Management to switch the signal conta ct man ually

and thus control external devices.

A break in contact is used to report t he f ollo wing condition s via t he potent ial­free signal contact (relay contact, closed circuit):

X The failure of at least one supply voltage.
X A continuous malfunction in the device.

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Release 11/08

35

X The defective link status of at least one port. The report of the link stat us

can be masked by the Management for each port. In the delivery state,
link status monitoring is deactivated.

X Failure of the redundancy.
X An error during the self-test.

The following conditions are reported in standby mode:

X Control cable interrupted
X Control cable short-circuited
X Partner device is in standby mode

The following conditions are reported in normal mode:

X Control cable short-circuited
X Partner device is in normal mode

The following condition is also reported in RM mode:

X Ring redundancy guaranteed. On delivery, there is no ring redundancy

monitoring

 Pull the terminal block off the Switch and connect the signal lines.
 Mount the terminal block for the two signal contacts on the f ront of the de-

vice. Make sure that the snap lock snaps into place.

2.1.10 Connecting the supply voltage,

starting up

 The devices may only be connected to the supply voltage specified on

their type plate. Connect the mains cable, then connect this to t he mains
voltage. Make sure the cable is not under strain.

Warning: The DC modules (M4-...-... VDC 300W) are designed for

operation with safety extra-low voltage. Accordingly, only PELV or

SELV circuits with voltage restrictions in line with IEC/EN 60950-1

may be connected to the supply voltage connections.
The external supply voltage can be connected redundantly (see o n p age 19

"Power supply"). Both inputs are uncoupled.

With redundant supply, the power supply unit with the higher output voltage
supplies the device on its own. The supply voltage is electr ically isolated from
the housing.

The DC modules (M4-...-...VDC 300W) are grounded via the 3-pin DC socket
connection.

Switch on the plug-in power units to start up the device.

36

MACH 4000

Release 11/08

Note: With non-redundant sup ply of the mains vo ltage, t he device reports a

0V +

n.c. Pin 8
n.c. Pin 7

TD- Pin 6
n.c. Pin 5
n.c. Pin 4

Pin 3TD+
Pin 2RD­Pin 1RD+

power failure. You can prevent this message by applying the supply voltage
via both inputs, or by changing the configuration in the Management.

Note: The 0V connections within a DC module
(M4-...-...VDC 300W) are connected with each other.

Figure 11: Plug connections at the DC socket (external voltage supply)

2.1.11 Installing the data lines

You can connect terminal devices and oth er segments at the por ts of the de­vice via twisted pair cables and F/O cables.

 Install the data lines according to your requirements.

 10/100 Mbit/s twisted pair connection

10/100 Mbit/s ports (RJ45 socket) enable the connection of terminal de­vices or independent network segments according to the IEEE 802.3
100BASE-TX / 10BASE-T standard.
These ports support:

X Autonegotiation
X Autopolarity
X Autocrossing (if autonegotiation is activated)
X 100 Mbit/s half-duplex mode, 100 Mbit/s full duplex mode
X 10 Mbit/s half-duplex mode, 10 Mbit/s full duplex mode

State on delivery: Autonegotiation activated except for the ring ports:
100 Mbit/s, full duplex.
The socket housing is electrically connected to the front panel.

Figure 12: Pin assignment of a TP/TX interface in MDI-X mode, RJ45 socket

MACH 4000

Release 11/08

37

 10/100 Mbit/s twisted pair connection PoE

n.c. Pin 8
n.c. Pin 7

TD- Pin 6
n.c. Pin 5
n.c. Pin 4

Pin 3TD+
Pin 2RD­Pin 1RD+

10/100 Mbit/s ports (RJ45 socket) enable the connection of terminal de­vices or independent network segments according to the IEEE 802.3
100BASE-TX / 10BASE-T and I EEE 802.3af (Power over ETHERNET on
data lines) standards. These ports support:

X Autonegotiation
X Autopolarity
X Autocrossing (if autonegotiation is activated)
X 100 Mbit/s half-duplex mode, 100 Mbit/s full duplex mode
X 10 Mbit/s half-duplex mode, 10 Mbit/s full duplex mode
X Power over ETHERNET. The maximum power available to you for all

ports combined for PoE applications is listed in the table on page 17.
State on delivery: Autonegotiation activated except for the ring ports:
100 Mbit/s, full duplex.
The socket housing is electrically connected to the front panel.
The PoE voltage is input via the wire pairs transmitti ng the signal (phan­tom voltage).

Figure 13: Pin assignment of a TP/TX interface in MDI-X mode, RJ45 socket

 10/100/1000 Mbit/s twisted pair connection

10/100/1000 Mbit/s twisted pair ports (RJ45 socket) enable the connec­tion of terminal devices or independent network segments according to
the IEEE 802.3-2000 (ISO/IEC 8802-3:2000) 1000BASE-TX standard.
These ports support:

X Autonegotiation
X Autopolarity
X Autocrossing (if autonegotiation is activated)
X 1000 Mbit/s full duplex
X 100 Mbit/s half-duplex mode, 100 Mbit/s full duplex mode
X 10 Mbit/s half-duplex mode, 10 Mbit/s full duplex mode

State on delivery: autonegotiation.
The socket housing is electrically connected to the front panel.
The pin assignment corresponds to MDI-X.

38

MACH 4000

Release 11/08

Figure 14: Pin assignment of the 1000 Mbit/s twisted pair interface

Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 3
Pin 2
Pin 1

BI_DC­BI_DC+
BI_DA­BI_DD­BI_DD+
BI_DA+
BI_DB­BI_DB+

 100 Mbit/s F/O connection

100 MBit/s F/O ports (SFP slot) enable the connection of terminal devices
or independent network segments in compliance with the IEEE 802.3
100BASE-FX standard. These ports support:

X Full duplex mode

State on delivery: full duplex FDX
Note: Make sure that the LH po rts are only connected with LH ports, SM

ports are only connected with SM ports , and MM ports only with MM ports.

 1 Gbit/s F/O connection

1 GBit/s F/O ports (SFP slot) enable the connect ion of terminal devices or
independent network segments in compli ance wit h the I EEE 802.3-20 00
(ISO/IEC 8802-3:2000) 1000BASE-SX or 1000BASE-LX standards.
These ports support:

X Autonegotiation
X Full duplex mode

State on delivery: autonegotiation
Note: Make sure that the LH ports are only connected with LH por ts, SX

ports are only connected with SX ports, and LX ports only with LX ports.

 10 Gbit/s F/O connection

10 GBit/s F/O ports (XFP slot) ena ble t he connectio n of termina l devices
or independent network segments in compliance with the IEEE 802.3ae­2002 (ISO/IEC 8802-3:2002) 10GB ASE-SR/LR standard. These ports
support:

X Full duplex mode

State on delivery: full duplex FDX
Note: Make sure that the SR po rts are only connected with SR ports, LR

ports are only connected with LR ports, ER po rts only with ER po rts, and
ZR ports only with ZR ports.

MACH 4000

Release 11/08

39

2.1.12 Replacing the M4-AIR... plug-in fan unit

The plug-in fan unit (M4-AIR or M4-AIR-L) is replaceable. It may be replaced
by an electrician without turning off th e device. Depending on the ambient
temperature, the device can be operated for a maximum of one to two min­utes with the fan unit removed.

 Deinstalling the M4-AIR... plug-in fan unit

 Remove the two screws in the front pa nel of the M4-AI R or M4-AI R-L

plug-in fan unit.

Caution: After the device is switched off, the fan blades continue ro-

tating for a number of seconds. Do not reach into a rotating fan!
 Pull the plug-in fan unit out a few centimeters and wait until the fan

comes to a halt before pulling it all the way out.

 Installing the M4-AIR... plug-in fan unit

 Deinstall the M4-AIR or M4-AIR-L plug-in f an unit to be replaced as de-

scribed above.
 Slide the new plug-in fan unit all the way into the basic device along

the mounting rails above and below.
 Make sure that there is a good connection between the multiple plug

of the plug-in fan unit and the female multipoint of the system bus.
 Screw the two knurled screws in th e front panel of the plug- in f an unit

with the frame of the basic device.

2.2 Display elements

After the operating voltage is set up, the sof tware st arts and initializes it se lf.
Afterwards, the device performs a self-test. During this process, various
LEDs light up. The process takes around 60 seconds.

40

MACH 4000

Release 11/08

 Device state

1

LS DA

2

M4-8TP-RJ45

LS DA

P P1P2P3P4

RM

RL1 RL2 FAN RUN

L/D FDX

1000ANTP/FO

RING

PORT

STBY

LED

TEST

PoE

1

LED

SELECT

LED

MACH 4002 48+4G

Device state

Port display state

These LEDs provide information ab out conditio ns which aff ect the opera­tion of the whole device.

P - Power (green LED)

Glowing green Internal supply voltage present.

Not glowing Internal supply voltage is too low.

Table 4:

P1 - Power 1 (green LED)

Glowing green Supply voltage 1 is present at the plug-in power unit.

Not glowing No supply voltage 1, or voltage too low, at plug-in power unit.

Flashing green Voltage supply 1 is present, b ut plug-in p ower unit is reporting

an error.

P2 - Power 2 (green LED)

Glowing green Supply voltage 2 is present at the plug-in power unit.

Not glowing No supply voltage 2, or voltage too low, at plug-in power unit.

Flashing green Voltage supply 2 is present, b ut plug-in p ower unit is reporting

an error.

P3 - Power 3 (green LED)

Glowing green Supply voltage 3 is present at external input 3

Not glowing No supply voltage 3, or voltage too low, at external input 3

Flashing green Voltage supply 3 is present, b ut plug-in p ower unit is reporting

an error.

P4 - Power 4 (green LED)

Glowing green Supply voltage 4 is present at external input 4

Not glowing No supply voltage 4, or voltage too low, at external input 4

Flashing green Voltage supply 4 is present, b ut plug-in p ower unit is reporting

an error.

RM - Redundancy Manager

(green/yellow LED)

Glowing green RM function active, redundant port disabled

Glowing yellow RM function active, redundant port enabled

Not glowing RM function not active

Flashing green Incorrect configuration of the HIPER-Ring (e.g. the ring is not

connected to the ring port).

MACH 4000

Release 11/08

41

RL1 - Relay 1, signal contact
(red/yellow LED)

Glowing red Signal contact 1 is open, i.e. it is reporting an error.

Glowing yellow Signal contact 1 is open, the “Manual Setting” is active
Not glowing Signal contact 1 is closed, i.e. it is not reporting

an error, or it was closed via the “Manual
Setting”.

RL2 - Relay 2, signal contact
(red/yellow LED)

Glowing red Signal contact 2 is open, i.e. it is reporting an error.

Glowing yellow Signal contact 2 is open, the “Manual Setting” is active
Not glowing Signal contact 2 is closed, i.e. it is not reporting

an error, or it was closed via the “Manual
Setting”.

FAN - overall fan status
(green/yellow LED)

Glowing green The plug-in fan unit is installed, and no fan is

reporting an error.

Glowing yellow The plug-in fan unit is installed and at least one fan is reporting

an error, or the plug-in fan unit is not installed.

RUN - BOOT/RUN
(green/yellow LED)

Glowing green System is ready for operation.
Flashing green System is booting.
Not glowing System is in reset mode.

 Port status display

Every media module has one LED per port. The meaning of this port sta­tus LED depends on the setting on the basic device. You define the dis­play meaning with the “SELECT” button on the basic device.
 Press the button for approx. 2 seconds to change the meaning

of the display. If the button is not pressed fo r approx. 20 seco nds, the

display status changes back to “L/D”.

L/D - data, link status
(green LED)

Glowing green The port LEDs of the media modules display the connection

status.

FDX - full duplex (green LED)

Glowing green The port LEDs of the media modules display the half-duplex

or full-duplex connection status.

1000 - 10/100/1000 Mbit/s
(green LED)

Glowing green The port LEDs of the media modules display the set transmis-

sion speed.

42

MACH 4000

Release 11/08

AN - autonegotiation

(green LED)

Glowing green The port LEDs of the med ia modules dis play the port configu-

ration type.

RING PORT - Ring po r t

(green LED)

Glowing green The port LEDs of the media modules display the HIPER-Ring

assignment.

STBY - stand-by (green LED)

Glowing green The port LEDs of the media modules di splay the assi gnment

to a redundant coupling of network segments.

LED TEST - LED test (green

LED)

Glowing green The status, display status and port status LED test is active.

The “RM” LED status flashes green/yellow.
The “FAULT” LED status flashes red.
The display status LEDs flash green.
The port status LEDs of the media modules flash green/yel­low.

TP/FO - twisted pair / fiber op-

tic (green LED)

Glowing green The port LEDs of the media modules display the media type.

All display status LEDs (green

LEDs)

Flashing in sequence Initialization phase after restart

1 (green LED)

Service LED

PoE or 2 (green LED)

Glowing green The port LEDs of the media modules display the

PoE status (Power over Ethernet).

 ACA auto configuration adapter

RUN, 1 - display saving pro-

cesses of the AutoConfigura-

tion Adapter (ACA)

Flashing alternately Error during saving process.

LEDs flash synchronously, t wo

times a second

LEDs flash synchronously,

once a second

Loading configuration from the ACA.

Saving the configuration in the ACA.

MACH 4000

Release 11/08

43

 Port status

R

1

LS DA

2345678

LS DA LS DA LS DA LS DA LS DA

LS DA

LS DA

P

12345678

1

47

258

36

USBV.24

5.4

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

6.12

6.13

6.14

6.15

6.16

FAULT

RL2

LS DA

LS/DA 6.1 6.16 LS/DA

RL1

LS/DA

M4-FAST 8TP-RJ45-PoE

M4-FAST 8SFP

These LEDs display port-related informati on. For each port, the following
are available:

X Two one-color LEDs
X One two-color LED

You set the content of the information with the button on the basic device

(see on page 42 "Port status display").

1 to n - data, link status
(green/yellow LED)

Not glowing No valid connection.
Glowing green Valid connection.
Flashing green (1 time a period) Port is switched to stand-by (port 1).
Flashing green (3 times a peri-

Port is switched off.

od)
Flashing yellow Data reception.

1 to n - FDX (green/yellow
LED)

Not glowing Half-duplex is active.
Glowing green Full-duplex is active.

1 to n – 1000
(green/yellow LED)

Not glowing 10 Mbit/s is active.
Glowing green 100 Mbit/s is active.
Glowing yellow 1000 Mbit/s is active.
Flashing green/yellow 10000 Mbit/s is active.

1 to n – AUTONEG
(green/yellow LED)

Glowing green Autonegotiation is active.

1 to n – TP/FO twisted pair / fi­ber optic (green/yellow LED)

Glowing yellow Fiber optic has been selected. The port LEDs of the media

modules display the F/O ports.

44

MACH 4000

Release 11/08

1 to n – TP/FO twisted pair / fi-

ber optic (green/yellow LED)

Glowing green Twisted pair has been selected. The port LEDs of the media

modules display the twisted pair ports.

Not glowing Autoselect, no medium has been selected

1 to n – RING PORT

(green/yellow LED)

Glowing green This port is assigned to the HIPER-Ring.

1 to n – STAND-BY

(green/yellow LED)

Glowing green Connection port for the data line.

Glowing yellow Connection port for the control line.

Flashing green/yellow No stand-by partner available.

1 to n – LED TEST

(green/yellow LED)

Not glowing LED defective.

Flashing green/yellow LED test is active.

1 to n – PoE

(green/yellow LED)

Glowing green A PoE terminal device has registered and receives

voltage via PoE.

Glowing yellow Power over ETHERNET function activated, but no voltage is

supplied via PoE.

Not glowing No PoE port or: Power over ETHERNET function disabled

(PoE port status = Disabled).

2.3 Making basic settings

The IP parameters must be entered when the device is inst alled for the first

time. The device provides 6 options for configuring IP addresses:

X Entry via V.24 connection

X Entry using the HiDiscovery protocol

X Configuration via BOOTP

X Configuration via DHCP

X Configuration via DHCP Option 82

X Auto Configuration Adapter

 State on delivery

X IP address: The device looks for the IP address using DHCP
X Password for management:

Login: user; password: public (read only)
Login: admin; password: private (read and write)

X V.24 data rate: 9,600 Baud
X Ring redundancy: disabled
X Ethernet ports: link status is not evaluated (signal contact)
X Optical 100 Mbit/s ports: 100 Mbit/s, full duplex

MACH 4000

Release 11/08

45

Optical 10 Gbit/s ports: 10 Gbit/s, full duplex

Pin
1
2
3
4

Function
VCC (VBus)

- Data
+ Data
Ground (GND)

1

4

Pin 1

Pin 1

Pin 8

Pin 5

Pin 6

RJ11 DB9

2
3

5

1
2
3
4
5
6

CTS
n.c.
TX
GND
RX
RTS

All other ports: autonegotiation

X Redundancy manager disabled
X Stand-by coupling: disabled

 USB interface

The USB socket has an interface for the local connection of an AutoCo n­figuration Adapter ACA 21-USB . It is use d fo r savi ng/l oading the co nfigu­ration and for loading the software.

Figure 15: Pin assignment of the USB interface

 V.24 interface (external management)

A serial interface is provided on the RJ11 socket (V.24 interface) for the
local connection of an external management station (VT100 terminal or
PC with corresponding terminal emulation). This enables you to set up a
connection to the Command Line Interface (CLI ) and to the system mon­itor.

VT 100 terminal settings

Speed 9,600 Baud
Data 8 bit
Stopbit 1 bit
Handshake off
Parity none

The socket housing is electrically connected to the front panel of the de­vice. The V.24 interface is not electrically isolated f rom the supply voltage.

Figure 16: Pin assignment of the V.24 interface

Note: You will find the order number for the terminal cable, which is or­dered separately, in the Technical Data chapter (see on page 48 "Tech-

nical data").

46

MACH 4000

Release 11/08

You will find a detailed description of the configuration in the “Basic Con-

Step 3

Step 2

Step 1

figuration User Manual” on the CD-ROM.

2.4 Disassembly

 Deinstalling the media modules

 Note the ESD guidelines on page 9 and th e safety instructions on page

5.

 Lever the selected media module from the slot by pulling the blue in-

sertion catches (see Fig. above, steps 1 and 2).

 Pull the media module out of the slot (see Fig. above, step 3).
 Close the slot with a cover panel.
 Screw the four knurled screws in the cover panel flush with the f rame

of the basic device.

 Deinstalling the SFP/XFP modules

 Pull the SFP/XFP module out of the socket by means of the opened

lock.

 Close the SFP/XFP module with the protective cap.

MACH 4000

Release 11/08

47

3 Technical data

 General technical data

Dimensions MACH 4002-...

M4-POWER

Assembly MACH 4002-...

M4-POWER

W x H x D: 480 mm x 88 mm x 435 mm
W x H x D: 480 mm x 88 mm x 435 mm

19" switch cabinet

19" switch cabinet
Weight MACH 4002-... 7.5 kg
Power supply MACH 4002-... M4-S-xx power unit or power unit chassis

M4-POWER with M4-P-xx power unit,

please order separately
Operating voltage M4-S-AC/DC 300W

M4-S-24VDC 300W
M4-S-48VDC 300W

M4-P-AC/DC 300W
M4-P-24VDC 300W
M4-P-48VDC 300W

Buffer time M4-P-AC/DC 300W

M4-...-24VDC 300W
M4-...-48VDC 300W

Current consump­tion

M4-S-AC/DC 300W
M4-S-24VDC 300W
M4-S-48VDC 300W

M4-P-AC/DC 300W
M4-P-24VDC 300W
M4-P-48VDC 300W

Activation current M4-S-AC/DC 300W

M4-P-AC/DC 300W

Overload current

100-240 VAC +/- 10%

24 VDC (19.2 V - 32 V)

48 VDC (38.4 V - 60 V)

1
1

100-240 VAC +/- 10%

24 VDC (19.2 V - 32 V)

48 VDC (38.4 V - 60 V)

1
1

min. 1/2 mains period

min. 10 ms at 20.4 VDC

min. 10 ms at 40.8 VDC

max. 1.7 A (240 VAC), max. 4.0 A (100 VAC)

max. 16.0 A (24 VDC), max. 20 A (19.2 - 32 VDC)

max. 8.0 A (48 VDC), max. 10 A (38.4 - 60 VDC)

max. 1.7 A (240 VAC), max. 4.0 A (100 VAC)

max. 16.0 A (24 VDC), max. 20 A (19.2 - 32 VDC)

max. 8.0 A (48 VDC), max. 10 A (38.4 - 60 VDC)

typ. <40 A at 265 VAC and cold start

typ. <40 A at 265 VAC and cold start

Non-replaceable fuse
protection at input

Potential difference
between incoming
voltage and hous­ing

Environment Storage temperature

M4-...-...VDC 300W Potential difference from incoming voltage

+24 VDC/ +48VDC: 60 VDC

Potential difference from incoming voltage 0V:

60 VDC

2

Ambient air: -25 °C to +70 °C

Humidity
Air pressure

10% to 95% (non-condensing)

Up to 2000 m (795 hPa), higher altitudes on re-

quest
Operating temper-

ature

MACH 4002-...
M4-S-xx, M4-P-xx
M-SFP-xx/xx
M-XFP-xx/xx
M-FAST SFP-xx/xx

With M4-AIR plug-in fan unit:

Ambient air: 0 °C°C to +60 °C

With M4-AIR-L plug-in fan unit:

Ambient air: 0 °C to +40 °C

M4-8TP-RJ45
M4-8TP-RJ45 PoE
M4-FAST 8-SFP

M4-GIGA 8-SFP
Pollution degree 2
Protection classes Laser protection

Protection class

Class 1 according to EN 60825-1 (2001)
IP 20

1. NEC Class 2 power source safety extra-low voltage (SELV/PELV)

48

MACH 4000

Release 11/08

2. The 0V connections within a DC module (M4-...-...VDC 300W) are connected with each oth­er.

 Interfaces

Interface Design

MACH 4002-... Signal Contact 4-pin pluggable terminal block

V.24 access 1 x RJ11 socket
USB interface For connecting an AutoConfiguration

Adapter ACA 21-USB

 EMC and immunity

EMC interference
immunity

IEC/EN 61000-4-2 Electrostatic discharge

Contact discharge
Air discharge

IEC/EN 61000-4-3 Electromagnetic field

80 - 2,700 MHz 10 V/m

IEC/EN 61000-4-4 Fast transients (burst)

- Power line

- Data line

IEC/EN 61000-4-5 Voltage surges

- Power line, line/line:

- Power line, line/earth

- Data line

IEC/EN 61000-4-6 Line-conducted interference voltages

150 kHz - 80 MHz 10 V

EN 61000-4-9 Impulse-shaped magnetic fields 300 A/

EMC emitted inter­ference

EN 55022 Class A Yes
FCC 47 CFR Part 15 Class A Yes
Germanischer Lloyd Classification + Construction Guidelines VI-7-3 Part 1 Ed.2001 Yes

Stability

Vibration IEC 60068-2-6 Test FC test level according to IEC 61131-2 Yes

Germanischer Lloyd Guidelines for the Performance of Type
Tests Part 1

Shock IEC 60068-2-27 Test Ea test level according to IEC 61131-2 Yes

6 kV
8 kV

2 kV
4 kV

2 kV
2 kV
4 kV

m

Yes

 Network range

TP port

Length of a twisted pair segment max. 100 m (cat5e cable with 1000BASE-T)

Table 5: TP port 10BASE-T / 100BASE-TX / 1000BASE-T

MACH 4000

Release 11/08

49

Product
code
M-FAST­SFP-...

-MM/LC... MM 1310 nm 50/125 µm 0-11 dB 0-5 km 1.0 dB/km, 800 MHz*km

-MM/LC... MM 1310 nm 62.5/125 µm 0-8 dB 0-4 km 1.0 dB/km, 500 MHz*km

-SM/LC... SM 1310 nm 9/125 µ m 0-13 dB 0-25 km 0.4 dB/km; 3.5 ps/(nm*km)

-SM+/
LC...

-LH/LC SM 1550 nm 9/125 µm 10-29 dB 40-104 km 0.25 dB/km; 19 ps/(nm*km)

Wave­length

SM 1310 nm 9/125 µm 10-29 dB 25-65 km 0.4 dB/km; 3.5 ps/(nm*km)

Fiber System at-

tenuation

Example
for LWL
line length

Fiber data

Table 6: LWL port 100BASE-FX (SFP fiber optic Fast ETHERNET Transceiver)

Product
code
M-SFP­...

-SX/LC... MM 850 nm 50/125 µm 0-7.5 dB 0-550 m 3.0 dB/km, 400 MHz*km

-LX/LC... MM 1310 nm

-SX/LC... MM 850 nm 62.5/125 µm 0-7.5 dB 0-275 m 3.2 dB/km, 200 MHz*km

-LX/LC... MM 1310 nm

-LX/LC... SM 1310 nm 9/125 µm 0-11 dB 0-20 km 0.4 dB/km; 3.5 ps/(nm*km)

-LH/LC... LH 1550 nm 9/125 µm 6-22 dB 24-72 km 0.25 dB/km; 19 ps/(nm*km)

-LH+/LC LH 1550 nm 9/125 µm 15-32 dB 60-120 km 0.25 dB/km; 19 ps/(nm*km)

Wave­length

Fiber System at-

tenuation

1

50/125 µm 0-11 dB 0-550 m 1.0 dB/km, 800 MHz*km

1

62.5/125 µm 0-11 dB 0-550 m 1.0 dB/km, 500 MHz*km

Example
for LWL
line length

Fiber data

Table 7: LWL port 1000BASE-FX (SFP fiber optic Gigabit ETHERNET T ransceiver)

1. With F/O adapter compliant with IEEE 802.3-2002 clause 38 (single-mode fiber offset­launch mode conditioning patch cord)

Product
code
M-XFP-...

-SR/LC MM 850 nm 62.5/125 µm 0-7.3 dB 2-26 m 1.6 dB/km, 160 MHz*km

-SR/LC MM 850 nm 62.5/125 µm 0-7.3 dB 2-33 m 1.6 dB/km, 200 MHz*km

-SR/LC MM 850 nm 50/125 µm 0-7.3 dB 2-66 m 1.7 dB/km, 400 MHz*km

-SR/LC MM 850 nm 50/125 µm 0-7.3 dB 2-100 m 1.8 dB/km, 500 MHz*km

-SR/LC MM 850 nm 50/125 µm 0-7.3 dB 2-300 m 2.6 dB/km, 2,000 MHz*km

-LR/LC SM 1300 nm 9/125 µm 0-9.4 dB 2m -10 km 0.25 dB/km; 3.5 ps/(nm*km)

-ER/LC SM 1550 nm 9/125 µm 3-15 dB 10-40 km 0.25 dB/km; 19 ps/(nm*km)

-ZR/LC SM 1550 nm 9/125 µm 11-24 dB 40-80 km 0.25 dB/km; 19 ps/(nm*km)

Wave­length

Fiber System

attenua­tion

Example
for F/O
line length

Fiber data

Table 8: F/O port 10GBASE-SR/LR (XFP FO 10-Gigabit ETHERNET transceiver)

MM = Multimode, SM = Singlemode, LH = Singlemode Longhaul

MACH 4000

50

Release 11/08

 Power consumption/power output

Name Power consump-

tion

MACH 4002-... (without media mod­ules)

M4-S-AC/DC 300W (230 V)
M4-S-AC/DC 300W (110 V)
M4-S-24VDC 300W
M4-S-48VDC 300W

M4-P-AC/DC 300W (230 V)
M4-P-AC/DC 300W (110 V)
M4-P-24VDC 300W
M4-P-48VDC 300W

M-SFP-LH+/LC
M-SFP-LH/LC
M-SFP-LX/LC
M-SFP-SX/LC

M-FAST SFP-MM/LC
M-FAST SFP-SM/LC
M-FAST SFP-SM+/LC
M-FAST SFP-LH/LC

M-XFP-SR/LC
M-XFP-LR/LC
M-XFP-ER/LC
M-XFP-ZR/LC

M4-8TP-RJ45
M4-8TP-RJ45 PoE

M4-FAST-SFP
M4-GIGA-SFP

110.0 W 376 Btu (IT)/h

350.0 W

370.0 W

380.0 W

350.0 W

350.0 W

370.0 W

380.0 W

350.0 W

1.0 W

1.0 W

1.0 W

1.0 W

1.0 W

1.0 W

1.0 W

1.0 W

3.0 W

3.0 W

3.0 W

3.0 W

2.0 W

15.0 W

15.0 W

3.0 W

Power output

1,195 Btu (IT)/h
1,263 Btu (IT)/h
1,297 Btu (IT)/h
1,195 Btu (IT)/h

1,195 Btu (IT)/h
1,263 Btu (IT)/h
1,297 Btu (IT)/h
1,195 Btu (IT)/h

3.4 Btu (IT)/h

3.4 Btu (IT)/h

3.4 Btu (IT)/h

3.4 Btu (IT)/h

3.4 Btu (IT)/h

3.4 Btu (IT)/h

3.4 Btu (IT)/h

3.4 Btu (IT)/h

10.2 Btu (IT)/h

10.2 Btu (IT)/h

10.2 Btu (IT)/h

10.2 Btu (IT)/h

7.0 Btu (IT)/h

52.0 Btu (IT)/h

52.0 Btu (IT)/h

10.2 Btu (IT)/h

 Scope of delivery

Device Scope of delivery

MACH 4002-... MACH 4002-... Device

1 terminal block for relay contact (4 contacts)
Terminal cable
19" bracket, mounted, 2 height units
Installation user manual
CD-ROM

M4-POWER M4-POWER power unit chassis

Installation user manual
19" bracket, mounted, 2 height units

M4-S-... 300W Plug-in power unit for M4-S-... 300 W basic switch device

Installation user manual
Cable for AC connection for AC supply
Connector for each DC connection for DC supply

M4-P-... 300W Plug-in power unit for M4-P-... 300W power unit chassis

Installation user manual
Cable for AC connection for AC supply
Connector for each DC connection for DC supply
Power supply cable for connecting power unit c hassis to basi c switch device

MACH 4000

Release 11/08

51

 Order numbers/product description

Product description Description Order No.
Basic devices

Basic switch device 48+4G (up to 48 Fast ETHER­NET and 4 Gigabit ETHERNET ports) incl. plug-in

fan without power supply
MACH4002-48+4G-L2P
MACH4002-48+4G-L3E
MACH4002-48+4G-L3P

MACH4002-24G-L2P
MACH4002-24G-L3E
MACH4002-24G-L3P

MACH4002-48G-L2P
MACH4002-48G-L3E
MACH4002-48G-L3P

MACH4002-24G+3X-L2P
MACH4002-24G+3X-L3E
MACH4002-24G+3X-L3P

MACH4002-48G+3X-L2P
MACH4002-48G+3X-L3E
MACH4002-48G+3X-L3P

M4-POWER Power unit chassis (for 3 slide-in units) 943 874-001

Plug-in fan units

M4-AIR Plug-in fan for MACH 4000 switch chassis without

M4-AIR-L Plug-in fan for MACH 4000 switch chassis with re-

Plug-in power units

M4-S-AC/DC 300W Plug-in AC power unit (300 W) for basic switch de-

M4-S-24VDC 300W Plug-in power unit 24VDC, single current, for basic

M4-S-48VDC 300W Plug-in power unit 48VDC, single current, for basic

M4-P-AC/DC 300W Plug-in AC power unit (300 W) for power unit chas-

M4-P-24VDC 300W Plug-in 24VDC power unit, single-current, for power

- with Layer2 Professional software

- with Layer3 Enhanced software

- with Layer3 Professional software

Basic switch device 24G (up to 24 Gigabit ETHER-

NET ports) incl. plug-in fan without power supply

- with Layer2 Professional software

- with Layer3 Enhanced software

- with Layer3 Professional software

Basic switch device 48G (up to 48 Gigabit ETHER-

NET ports) incl. plug-in fan without power supply

- with Layer2 Professional software

- with Layer3 Enhanced software

- with Layer3 Professional software

Basic switch device 24G+3X (up to 24 Gigabit ETH-

ERNET ports and three 10-Gigabit ETHERNET

ports) incl. plug-in fan without power supply

- with Layer2 Professional software

- with Layer3 Enhanced software

- with Layer3 Professional software

Basic switch device 48G+3X (up to 48 Gigabit ETH-

ERNET ports and three 10-Gigabit ETHERNET

ports) incl. plug-in fan without power supply

- with Layer2 Professional software

- with Layer3 Enhanced software

- with Layer3 Professional software

temperature sensor

duced fan speed for use in ambient temperatures up

to a maximum of +40 °C

vice

switch device (2 connections coupled via diodes,

one DC/DC converter)

switch device (2 connections coupled via diodes,

one DC/DC converter)

sis

unit chassis (2 connections coupled via diodes, one

DC/DC converter)

943 859-101
943 859-201
943 859-301

943 916-101
943 916-201
943 916-301

943 911-101
943 911-201
943 911-301

943 915-101
943 915-201
943 915-301

943 878-101
943 878-201
943 878-301

943 869-001

942 005-001

943 870-001

943 871-001

943 872-001

943 875-001

943 876-001

52

MACH 4000

Release 11/08

Product description Description Order No.

M4-P-48VDC 300W Plug-in 48VDC power unit, single-current, for power

unit chassis (2 connections coupled via di odes, one
DC/DC converter)

Media modules

M4-8TP-RJ45 Plug-in module 8 TP RJ45 (10/100, 10/100/1000) 943 863-001
M4-FAST 8TP-RJ45-PoE Plug-in module 8 TP RJ45 PoE (Power over ETH-

ERNET in compliance with IEEE 802.3af, 10/100)
M4-FAST 8-SFP Plug-in module 8 SFP (100 HDX/FDX) 943 864-001
M4-GIGA 8-SFP Plug-in module 8 SFP (100 FDX or 1000 FDX, de-

pending on SFP)

943 877-001

943 873-001

943 879-001

 Accessories

Note: Please note that products recommended as accessories may have
characteristics that do not fully corr espond to those of the corresp onding
product. This may limit their possible usage in the overall system.

Name Operating temperature

(chassis)

AutoConfiguration Adapter ACA 21-USB 943 271-001
Terminal cable 943 301-001
M4-POWER CABLE

(connection cable red. power supply)
M4-RACKMOUNT

(bracket for mounting the MACH 4000 in the 19"
cabinet)

M4-RACKMOUNT-50
(19" bracket for mounting the MACH 4000 in the
19" cabinet, 50 mm lower than with
M4_RACKMOUNT)

4-pin terminal block (50 units) 943 845-004
HiVision Network Management software 943 471-100
Industrial HiVision Network Management soft-

ware, operator edition
OPC Server software HiOPC 943 055-001

10Gigabit ETHERNET XFP Transceiver

M-XFP-SR/LC 0 °C to +60 °C 943 917-001
M-XFP-LR/LC 0 °C to +60 °C 943 919-001
M-XFP-ER/LC 0 °C to +60 °C 943 920-001
M-XFP-ZR/LC 0 °C to +60 °C 943 921-001

Gigabit ETHERNET SFP Transceiver

M-SFP-SX/LC 0 °C to +60 °C 943 014-001
M-SFP-SX / LC EEC -40 °C to +85 °C 943 896-001
M-SFP-LX/LC 0 °C to +60 °C 943 015-001
M-SFP-LX / LC EEC -40 °C to +85 °C 943 897-001
M-SFP-LH/LC 0 °C to +60 °C 943 042-001
M-SFP-LH / LC EEC -40 °C to +85 °C 943 898-001

Order number

943 922-001

943 951-101

943 951-001

943 156-xxx

MACH 4000

Release 11/08

53

Name Operating temperature

(chassis)

M-SFP-LH+/LC 0 °C to +60 °C 943 049-001

Fast ETHERNET SFP Transceiver

M-FAST SFP-MM/LC 0 °C to +60 °C 943 865-001
M-FAST SFP-MM / LC EEC -40 °C to +85 °C 943 945-001
M-FAST SFP-SM/LC 0 °C to +60 °C 943 866-001
M-FAST SFP-SM / LC EEC -40 °C to +85 °C 943 946-001
M-FAST SFP-SM+/LC 0 °C to +60 °C 943 867-001
M-FAST SFP-SM+/ LC EEC -40 °C to +85 °C 943 947-001
M-FAST SFP-LH/LC 0 °C to +60 °C 943 868-001

Order number

 Underlying norms and standards

Standard

EN 61000-6-2:2005 Generic norm – immunity in industrial environments
EN 55022:2006 IT equipment – radio interference characteristics
IEC/EN 60950-1:2006 Safety for the installation of IT equipment
EN 61131-2:2003 Programmable logic controllers
EN 50121-4:2000 Railway applications - EMC - emitted interferen ce and interference

immunity for signal and telecommunication systems
FCC 47 CFR Part 15:2006 Code of Federal Regulations
Germanischer Lloyd Ship Applications - Classification and Construction Guidelines VI-

7-3 Part 1 Ed.2003
cUL 508:1998 Safety for Industrial Control Equipment
cUL 60950-1 Safety for Information Technology Equipment

Table 9: List of norms and standards. Certified devices are marked with a
certification indicator. From the imprint on the device label you will see the current
certification status of your device.

 Certifications

The following table shows the status of th e certi fication of th e equipme nt.

Default MACH 4002... Family

cUL 508 / CSA C22.2 No.142 certified
cUL 60950 / CSA C22.2 certified
Germanischer Lloyd certified

Table 10: Certifications - for the current status, visit www.hirsc hmann.com

54

MACH 4000

Release 11/08

Further support

A Further support

 Technical questions and training courses

In the event of technical queries, please talk to the Hirschmann contract
partner responsible for looking after your account or directly to the
Hirschmann office.
You can find the addresses of our contract partners on the Internet:

www.hirschmann-ac.com.

Our support line is also at your disposal:

X Tel. [phone]
X Fax [phone]

Answers to Frequently Asked Questions can be found on the Hirschmann
internet site (www.hirschmann-ac.com) at th e end oft the product sites in
the FAQ category.
The current training courses to technology and products can be found
under http://www.hicomcenter.com.

 Hirschmann Competence Center

In the long term, excellent products alo ne do not guara ntee a successful
customer relationship. Only comprehensive service makes a difference
worldwide. In the current global competition scenario, the Hirschmann
Competence Center is ahead of its competitors on three counts with its
complete range of innovative services:

X Consulting incorporates comprehensive technical advice, from system

evaluation through network planning to project planing.

X Training offers you an introduction to the basics, product briefing and

user training with certification.

X Support ranges from the first installation through the standby service

to maintenance concepts.

With the Hirschmann Competence Center, you have decided against
making any compromises. Our client-customized package leaves you
free to choose the service components you want to use.
Internet:

http://www.hicomcenter.com.

MACH 4000

Release 11/08

55