Beko V30, T82 Service Bulletin

0 (0)
TV
TV
No. OF ISSUE : SB-BK0202
ISSUE DATE : 2002. 09. 06
« FILE THIS SERVICE BULLETIN WITH YOUR SERVICE MANUAL «
I/C : INTERCHANGEABILITY CODE
A
C
D
code
Interchangeable : Old and new parts can be used in products as the bulletin regardless of manufacture date.
Old parts can be substituted for new parts : Old parts can be used in previous products only. But new parts can be used regardless of manufacture date.
New parts can be substituted for old parts : Only new parts can be used in products regardless of manufacture date.
Not interchangeable : New parts can be used in new products only.
N/C : NUMERAL CODE
1. To improve performance
2. To improve productivity
3. To improve reliability
4. Change of material or dimension
5. Addition
6. Deletion
7. Correction
2. SYMPTOM/REASON : The FBT is damaged due to arcing as shown in the attached picture. If the FBT is produced by Termal, it must be changed with an Eldor FBT. Note: The pin positions (on PCB) of Termal and Eldor brand FBT’s are different. Thus, 3 metal eyelets should be removed and 5 eyelets should be added. Please apply the following procedure to replace Termal FBT with Eldor FBT:
- Desolder the pins of Termal FBT and remove it.
- Remove the metal eyelets in position E17, E19 and E20 by cutting heads on the component side of PCB (It is not necessary to remove E18) Not: It is needed to prevent a possible arcing from ferrite of Eldor FBT to the eyelets of old FBT.
- Place metal eyelets (part code : 013114 ) to positions E12, E13, E14, E15 and E16.
- Fasten eyelets by applying pressure to the solder side with a (+) type screwdriver and turn it.
- Solder new Eldor FBT on the positions E12, E13, ... (see the component-side layout below).
1. GENERAL INFORMATION
? Application Model :
BUYER NAME : LG
BEKO MODEL : V30, T82 APPLICABLE SERIAL NO. : Immediately
SUBJECT : Damage of FBT due to Arcing (Replacing Termal brand FBT with Eldor FBT)
BUYER(LGE) MODEL : 28CZ10RX, 32CZ10RX DATE OF CHANGE : 2002.08.24
l Issued by BEKO Engineering & Customer Service Division
Cengiz ARAT CHIEF ENGINEER, R&D
Sükrü AKTAS MANAGER, QA
NO
LOCA NO.
BEFORE CHANGE AFTER CHANGE
PART NO. DESC. / SPEC. PART NO. DESC. / SPEC.
I / C
N/C
BEKO
1 TR502 058834-TR5 28” 16:9 FBT (Termal) 057834-EL2 28” 16:9 FBT (Eldor) C 3 1 TR502 058234-TR5 32” 16:9 FBT (Termal) 057234-EL3 32” 16:9 FBT (Eldor) C 3
« R529 119110 RMF 1R J 1W 119155 RMF 1.5R J 1W C 3
« If CPT brand is 28” Video Color (W66EJU023X015), then
Heater resistor R529 has to be replaced from 1R to 1.5R to decrease the Heater voltage (for other CPT brands and screen sizes, the R529 should not be replaced).
?? The part number of FBT is actually 058838(28”) and 058238(32”) in SPPL. So, if you order with those part number, Beko will deliver Eldor FBT automatically.
CONTENTS PAGE
Safety Instructions 3 Technical Specifications 4 Pin Voltages of IC’s 5 Pin Voltages of Some Transistors 8 Oscillograms 9 Electrical and Service Adjustments 12 Trouble Shooting Guide 16 Parts List 23 Circuit Diagram PIP Module 30 Circuit Diagrams Attached
27/05/2002, Version 2
SAFETY INSTRUCTIONS
GENERAL GUIDELINES
1. It is advised to insert an isolation transformer in the AC supply before servicing a hot chassis.
2. Potentials as high as 33KV are present when this receiver is in operation. Operation of the receiver without the rear cover involves the danger of a shock hazard from t he receiver power supply. Servicing should not be attempted by any one who is not competent with the precautions necessary when working on the high voltage equipment. Always discharge the anode of the tube.
3. When servicing observe the original lead dress in the high voltage circuits. If a short circuit is found, replace all the parts which have been overheated or damaged by the short circuit.
4. Always use the manufacturer’s replacement safety components. The critical safety
components marked with
on the schematics diagrams should not be replaced by other substitutes. Other substitute may create the electrical shock, fire or other hazards. Take attention to replace the spacers with the originals. Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating.
5. After servicing, see that all the protective devices such as insulation barriers, insulation papers, shields and isolation R-C combinations are correctly installed.
6. When the receiver is not being used for a long time of period of time, unplug the power cord from the AC outlet.
7. After servicing make the following leakage current checks to prevent the customer from being exposed to shock hazard.
LEAKAGE CURRENT COLD CHECK
1. Unplug the AC cord and connect a jumper between the two prongs of the plug.
2. Turn the receiver’s power switch on.
3. Measure the resistance value with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the receiver, such as screw heads, aerials,
connectors, control shafts etc. When the exposed metallic part a return path to the chassis the reading should be between 4Mohm and the 20Mohm. When the exposed metal does not have a return path to the chassis, the reading must be infinite.
LEAKAGE CURRENT HOT CHECK
1. Plug the AC cord directly in to the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 2Kohm 10W resistor in series with an exposed metallic part on the receiver and an earth, such as a water pipe.
3. Use an AC voltmeter with high impedance to measure the potential across the resistor.
4. Check each exposed metallic part and check the voltage at the each point.
5. Reverse the AC plug at the outlet and repeat each of the above measurements.
6. The potential at the any point should not exceed 1.4 Vrms. In case a measurement is outside the limits specified, there is the possibility of a shock hazard, and the receiver should be repaired and rechecked before it is returned to the customer.
HOT CHECK CIRCUIT
AC-Voltmeter
TO INSTRUMENTS EXPOSED METALLIC PARTS
Water pipe (earth)
2 K Ohm
Figure 1
X-RAY RADIATION WARNING
The primary source of X-ray radiation in this receiver is the picture tube. The chassis is specially constructed to limit X-ray radiation. For continued X-ray radiation protection, replace the tube with the same type of the original one.
CAUTION AFTER REMOVAL OF THE ANODE CAP, DISCHARGE THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THE CARBON PAINTED ON THE CRT WITH A HIGH VOLTAGE PROBE AND MULTIMETER (SELECT VDC) AND THEN SHORT CIRCUIT DIRECTLY TO DISCHARGE COMPLETELY.
TECHNICAL SPECIFICATIONS
Power source: 220-240 VAC, 50-60Hz
Power consumption (max.)
1
: 120 W 21” Pure Flat 125 W 25”, 28” Mono 145 W 25”, 28” 4/3, 29” Pure Flat
140 W 29” Super Flat
150 W 28” 16/9 Super Flat 155 W 28” 16/9 Pure Flat, 32” Super Flat 165 W 32” Pure Flat 160 W 33”
Standby power consumption : 3 W
Aerial impedance : 75Ohm, coaxial type
Receiving system
2
: PAL BG PAL SECAM BG PAL SECAM BG DK PAL SECAM BG LL’ PAL I
Receiving channels: VHF BAND I , CH2-4 VHF BAND III , CH5-12 CABLE TV S1-41 UHF BAND CH21-69
NTSC Playback Frequencies: 3.58&4.43 MHz
Audio outputs : Stereo : 2 x 10W RMS at %10 THD (Except 21” Pure Flat) 2 x 7W RMS at %10 THD (21” Pure Flat) + 20W RMS at %10 THD (if subwoofer available)
Mono : 2 x 7W RMS at %10 THD
High Voltage : 28.5 ± 0.5 KV 25”, 28”4/3
29.0 ± 0.5 KV 28”16/9, 29”, 32” Super Flat
29.5 ± 0.5 KV 32” Pure Flat, 33”
Focus voltage : %25.6 ± %38 of EHT Grid 2 voltage : 0-1400 V Heater voltage : 6.2 ± 0.2 Vrms
Video/Audio Terminals : AV1/2 IN Video : 1 Vpp,75 Ohm
Audio : 0.5 Vrms, >10 Kohm AV1 IN RGB AV1/2 OUT Video : 1 Vpp, 75 Ohm Audio : 0.5 Vrms, <1 Kohm AV2 IN (RCA) Video : 1 Vpp, 75 Ohm Audio : 0.5 Vrms, >10 Kohm
Operating temperature : 0-45 Degrees
Safety : IEC 65 /BS P2N
X-Ray radiation : ACC. IEC 65/BS P2N
1
: 20W should be added to find the max. power consumption of the models with subwoofer.
2
: TV set is produced to receive “one” of these colour and sound systems.
12
Pin Connection V DC Pin Connection V DC
1
Not connected
33
Scart 2 sound output (R) 3.7
2
Gnd 0
34
Scart 2 sound output (L) 3.7
3
Gnd 0
35
Reference analog ground 0
4
Digital control input/output 0
36
Scart 1 sound output (R) 3.7
5
Digital control input/output 0
37
Scart 1 sound output (L) 3.7
6
Gnd 0
38
Volume capacitor Headphone
7
Standby (in normal operation it must be high) 4.9
39
Analog Supply High Voltage (8V) 8
8
Not connected 4.9
40
Volume capacitor Speaker
9
SCL 2.4-2.6
41
Ground for Analog Power Supply High
0
10
SDA 1.8-2.1
42
Internal Analog Reference Voltage 3.7
11
Not connected 2.4
43
Scart 4 input (L) 3.7
12
Not connected 2.4
44
Scart 4 input (R) 3.7
13
Not connected 2.4
45
Analog Shield Ground 0
14
Not connected 4.9
46
CINCH - sound input (L) 3.7
15
Not connected 0.7
47
CINCH - sound input (R) 3.7
16
Not connected 0.7
48
Analog Shield Ground 0
17
ADR Bus Clock Output 0.7
49
Scart 2 sound input (L) 3.7
18
Digital Circuitry Supply Voltage 4.9
50
Scart 2 sound input (R) 3.7
19
Digital Circuitry Supply Ground 0
51
Analog Shield Ground 0
20
Not connected 0.7
52
Scart sound 1 input (R) 3.7
21
Not connected (Ground) 0
53
Scart 1 sound input (L) 3.7
22
Not connected (Ground) 0
54
A/D converter ref. Voltage 2.5
23
Not connected (Ground) 0
55
Mono sound input 3.7
24
MSP RESET input 4.9
56
Ground for Analog Power Supply Voltage 0
25
Headphone sound output (R) 2.1
57
Analog Power Supply Voltage (5V) 4.9
26
Headphone sound output (L) 2.1
58
IF input 1 1.5
27
Reference analog ground 0
59
IF Common reference for IF IN1/IN2 1.5
28
Speaker output (R) 0.1-2.1
60
IF input 2 0
29
Speaker output (L) 0.1-2.1
61
Factory test mode enable (ground) 0
30
Not connected 0.1-2.1
62
Crystal oss. input 2.3
31
Not connected 0.1-2.1
63
Crystal oss. output 2.3
32
Not connected 0
64
Not connected (Ground) 0
Pin Connection V DC Pin Connection V DC
1
Left In 1.6
7
0,5-0,9
2
Left In V 1.6
8
Right out 14.2
3
Mute 15.3
9
VS 28
4
Right In V 1.6
10
Left out 13.9
5
Right In 1.6
11
0,5-0,9
6
Gnd 0
12
Left In 0.6
Pin Connection V DC Pin Connection V DC
1
Input A 0,98 (0)
6
Vertical Flyback Supply Voltage 45,6 (10,9)
2
Input B 0.94 (0)
7
Output A 7,64 (0,1)
3
Supply voltage 14,7 (1.0)
8
Guard Output 0,3 (0)
4
Output B 7,55 (0,4)
9
Feedback Input 7,9 (0)
5
Gnd 0 (0)
Pin Connection V DC Pin Connection V DC
1
Demag 0.85 (0.0)
5
Driver 2.1 (0.14)
2
I sense 0.1 (0.32)
6
VCC 12.3 (8.8)
3
Control input 5 (5.5)
7
Not connected -
4
Gnd 0
8
VI 116 (117)
(*)
Standby values are given in parenthesis
IC303, IC304 (TDA7263) Audio Output IC
IC 301 (MSP 3400G) MULTI STANDARD SOUND PROCESSOR
IC601 (MC44608 AP) Power Supply IC
IC501 (TDA835X) Vertical Deflection Output IC
14
1. PH601 (PC127FY) PHOTOCOUPLER 2. T603 (BC848) NPN
Pin
Standby VDC
TV ON VDC
1 B C E B C E 2
T603
0.6 0.02 0 0.1 0.3 0 3 4
3. T604 (BC848) NPN 4. T605 (BC848) NPN Standby VDC TV ON VDC Standby VDC TV ON VDC
B C E B C E B C E B C E
T604
0.02 12.7 0 0.7 0.05 0
T605
0.6 0.02 0 0.1 0.7 0
5. T606 (BC848) NPN 6. T607 (BC848) NPN Standby VDC TV ON VDC Standby VDC TV ON VDC
B C E B C E B C E B C E
T606
0.6 0 0 1 6.8 0
T607
0.6 0 0 0.1 2.5 0
7. T307 (BC848) NPN
Standby VDC
TV ON VDC
B C E B C E
T307
0.6 0 0 0.1 15 0
PIN VOLTAGES OF SOME TRANSISTORS
10
5
12.3
ON VDC
11
Standby VDC
12.5
11.5
5.5
8.8
Note:
TV is connected to a patern generator (Colour bar, sound 1 kHz).
1. IC101 (TDA956X)
OSCILLOSGRAPHS OF SOME IC PINS
Pin 30
2V/div, 20 usn/div, Vpp=4.9 V, 15625 kHz
Pin 31
2V/div, 20 usn/div, Vpp=5.6 V, 15625 kHz
Pin 38
2V/div, 20 usn/div, Vpp=2.9 V, 15625 kHz
Pin 40
500 mV/div, 20 usn/div, Vpp=1.2 V, 15625 kHz
500 mV/div, 20 usn/div, Vpp=2.1 V, 15625 kHz
Pin 55
Pin 56 Pin 57
Pin 47
500 mV/div, 20 usn/div, Vpp=2.7 V, 15625 kHz
500 mV/div, 20 usn/div, Vpp=2.6 V, 15625 kHz
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