BEKA BA414DF-F User Manual

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Issue: 9
27th March 2019
BA414DF-F
FOUNDATION™ fieldbus
Intrinsically safe
Field mounting
Fieldbus Indicator
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1. Description
1.1 Documentation
2. Intrinsic Safety Certification
2.1 ATEX certificate
2.2 Ex ia Zones, gas groups and T rating
2.3 Ex ic Zones, gas groups and T rating
2.4 Fieldbus connection
2.5 Certification Iabel Information
3. System Design for Hazardous Area
3.1 FISCO Systems
3.2 Ex ia entity systems
3.3 Ex ic entity systems
4. Installation
4.1 Location
4.2 Installation procedure
4.3 EMC
5. Maintenance
5.1 Fault finding during commissioning
5.2 Fault finding after commissioning
5.3 Servicing
5.4 Routine maintenance
5.5 Guarantee
5.6 Customer comments
6. Accessories
6.1 Scale and Tag marking
6.2 Tag plate
6.3 Pipe mounting kits
6.4 Fieldbus Interface Guide
Appendix 1
ATEX dust certification
Appendix 2
FM Approval for use in the USA and cFM Approval for use in Canada.
Appendix 3
IECEx certification
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CONTENTS
The BA414DF-F is CE marked to show compliance with the European Explosive Atmospheres
Directive 2014/34/EU and the European EMC Directive 2014/30/EU
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1. DESCRIPTION
The BA414DF-F Fieldbus Indicator is an intrinsically safe, FOUNDATION™ fieldbus instrument compliant with ITK 6.3 that can display one fieldbus process variable on a five digit LCD and 31 segment analogue bargraph. The instrument is bus powered so no additional power supply is required.
Communication Fieldbus Function Protocol Block
FOUNDATION™ fieldbus Input Selector (1 x IS)
The Device Description files may be downloaded from The FieldComm or the BEKA associates web sites.
Housed in a robust IP66 glass reinforced polyester (GRP) enclosure with a toughened glass window, the BA414DF-F is surface mounting, or may be pipe mounted using one of the accessory kits.
The instrument has been certified intrinsically safe by European Notified Body Intertek Testing and Certification Ltd (ITS) for use in explosive gas and combustible dust atmospheres. ATEX dust certification is an option – see Appendix 1.
For use in the USA and Canada, the BA414DF-F is available with optional intrinsic safety and nonincendive FM and cFM Approval – see Appendix 2.
For international applications, all versions of the BA414DF-F fieldbus indicator have IECEx intrinsic safety approval allowing installation in explosive gas atmospheres. IECEx dust certification is available as an option – see Appendix 3.
The instrument’s communication protocol is shown on a label inside the terminal cover. The ‘-F’ order code suffix also indicates the protocol but is not shown on the instrument certification label.
1.1 Documentation This instruction manual describes ATEX system design and installation of the BA414DF-F Fieldbus Indicator. For commissioning information please refer to:
FOUNDATION™ fieldbus
Fieldbus Interface Guide
for
Fieldbus Displays and
Fieldbus Indicators
which can be downloaded from the BEKA website www.beka.co.uk
System design information for non-ATEX and dust approvals is shown in appendices to this manual.
2. INTRINSIC SAFETY CERTIFICATION
2.1 ATEX certificate
The BA414DF-F has been issued with an EC-Type Examination Certificate ITS06ATEX25313X by Notified Body Intertek Testing and Certification Ltd (ITS) confirming compliance with harmonised European standards. The BA414DF-F fieldbus indicator has Ex ia FISCO and entity parameter certification plus Ex ic entity parameter approval for use in Zone 2 with higher supply voltages.
The EC-Type Examination certificate has been used to confirm compliance with the European ATEX Directive 2014/34/EU. The BA414DF-F carries the Community Mark and, subject to local codes of practice, may be installed in any of the European Economic Area (EEA) member countries. ATEX certificates are also acceptable for installations in Switzerland.
This manual describes ATEX installations in explosive gas atmospheres which conform with EN
60079:14 Electrical installation design,
selection and erection. When designing systems for installation outside the UK, the local Code of Practice should be consulted.
For use in the presence of combustible dust, please refer to Appendix 1.
2.2 Ex ia Zones, gas groups and T rating
The BA414DF-F has Group II Category 1G Ex ia IIC T4 Ga –40 ≤ Ta ≤ 70
o
C FISCO and entity parameter approval. When connected to a suitable certified system the BA414DF-F may be installed in:
Zone 0 explosive gas air mixture
continuously present.
Zone 1 explosive gas air mixture
likely to occur in normal operation.
Zone 2 explosive gas air mixture not
likely to occur, and if it does will only exist for a short time.
Be used with gases in groups:
Group A propane Group B ethylene Group C hydrogen
In gases which may be used with equipment having a temperature classification of:
T1 450ºC T2 300ºC T3 200ºC T4 135ºC
At an ambient temperature between –40 and +70ºC
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2.3 Ex ic Zones, gas groups and T rating
The BA414DF-F also has Group II Category 3G Ex ic IIC Gc T4 –40 ≤ Ta ≤ 70
o
C entity parameter approval with a higher Ui input voltage than the Ex ia approval. When connected to a suitable certified system the BA414DF-F may be installed in:
Zone 2 explosive gas air mixture not
likely to occur, and if it does will only exist for a short time.
Be used with gases in groups:
Group A propane Group B ethylene Group C hydrogen
In gases which may be used with equipment having a temperature classification of:
T1 450ºC T2 300ºC T3 200ºC T4 135ºC
At an ambient temperature between –40 and +70ºC.
Note: the guaranteed operating temperature range of the BA414DF-F Fieldbus Indicator is –20 to +70
o
C
Ex ia and Ex ic entity certification plus FISCO certifiation allows the BA414DF-F to be installed in all Zones and to be used with most common industrial gases.
2.4 Fieldbus connection
The BA414DF-F Indicator is powered and communicates via the fieldbus which is connected to terminals 1 and 2. These are non-polarised, comply with the Fieldbus Intrinsically Safe Concept (FISCO) and have separate Ex ia and Ex ic entity input parameters as shown below:
FISCO Ex ia entity Ex ic entity
Ui = 17.5V 22.0V 32V Ii = 380mA 250mA 125mA Pi = 5.32W 1.2W 1W
The maximum equivalent capacitance and inductance at terminals 1 & 2 is:
Ci = 0nF Li = 8µH
2.5 Certification Label Information
The certification information label is fitted in a recess on the top outer surface of the enclosure. It shows details of the ATEX certification, a statement that the instrument is a FISCO Field Device, plus BEKA associates name and location. IECEx approval information is also included. The label for some versions of the instrument will also contain non-European certification information.
The instrument serial number and year of manufacture are recorded on a separate label inside the terminal compartment.
The label includes boxed areas which should be marked by the installer to show which of the three certifications is being used.
3. SYSTEM DESIGN FOR HAZARDOUS AREAS
3.1 FISCO Systems
The BA414DF-F may be connected to any ATEX certified FISCO compliant fieldbus segment, providing the segment can supply the additional 13mA required to operate the instrument. Fig 1 shows a typical fieldbus segment. To comply with FISCO requirements, the power supply, terminators, field devices and the interconnecting cables must conform with the FISCO requirements defined in EN 60079-11.
Fig 1 FISCO fieldbus system
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3.2 Ex ia entity systems The BA414DF-F Fieldbus Indicator has Ex ia certification with entity parameters for applications in Zone 0, 1 and 2.
The BA414DF-F Fieldbus Indicator may be connected to any intrinsically safe segment providing:
The device powering the fieldbus segment is ATEX Ex ia certified for Zone 0, 1 or 2 applications, or Ex ib certified for application in Zone 1 or 2, or Ex ic certified for applications in Zone 2. The output parameters of the segment should be equal to or less than:
Uo = 22V dc Io = 250mA dc Po = 1.2W
The segment can provide an additional 13mA to power the Fieldbus Indicator.
The equivalent capacitance Ci of the BA414DF-F Fieldbus Indicator is zero and the equivalent inductance is insignificant. Therefore these BA414DF-F parameters do not need to be considered.
3.3 Ex ic entity systems The BA414DF-F Fieldbus Indicator also has Ex ic certification with entity parameters for applications in Zone 2. The higher Ui voltage allows the indicator to be used with segment couplers powered by Ex e or Power-i fieldbus trunks.
When installed in Zone 2 the BA414DF-F Fieldbus Indicator may be connected to any intrinsically safe segment providing:
The device powering the fieldbus segment is ATEX Ex ia, ib or ic certified and has output parameters equal to or less than:
Uo = 32V dc Io = 125mA dc Po = 1W
The segment can provide an additional 13mA to power the Fieldbus Indicator.
The equivalent capacitance Ci of the BA414DF-F Fieldbus Indicator is zero and the equivalent inductance is insignificant. Therefore these BA414DF-F parameters do not need to be considered.
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4. INSTALLATION
4.1 Location
The BA414DF-F Fieldbus Indicator is housed in a robust IP66 glass reinforced polyester (GRP) enclosure incorporating an armoured glass window and stainless steel fittings. It is suitable for exterior mounting in most industrial environments, including offshore and waste water treatment installations. Please consult BEKA associates if high vibration is anticipated.
The BA414DF-F enclosure is surface mounting. Accessory kits described in sections 6.3 of this manual enable the instrument to be mounted onto a vertical or horizontal pipe.
The field terminals and the two mounting holes are located in a separate compartment with a sealed cover allowing the instrument to be installed without exposing the display assembly.
The BA414DF-F earth terminal is connected to the carbon loaded GRP enclosure. If this enclosure is not bolted to an earthed post or structure, the earth terminal should be connected to a local earth.
The BA414DF-F enclosure is supplied with a bonding plate to ensure electrical continuity between the three conduit / cable entries.
Note: Although certified for safe use between –40 and +70
o
C, the guaranteed operating temperature range of the BA414DF-F Fieldbus Indicator is –20 to +70
o
C.
4.2 Installation Procedure
Fig 2 illustrates the instrument installation procedure.
a. Remove the instrument terminal cover by
unscrewing the two captive 'A' screws.
b. Mount the instrument on a flat surface and
secure with two M6 screws through the 'B' holes. Alternatively use one of the mounting kits described in section 6.3
c. Remove the temporary hole plug and install
a cable gland or conduit entry with required ingress protection. If more than one entry is required, replace one or both IP66 stopping plugs with a cable gland or conduit entry having the required ingress protection.
d. Connect the field wiring to the terminals as
shown in Fig 3.
e. Replace the instrument terminal cover and
evenly tighten the two 'A' screws.
CAUTION installation in Zone 0
When installed in a Zone 0 potentially explosive atmosphere requiring EPL Ga apparatus, the instrument shall be installed such that even in the event of rare incidents, an ignition source due to impact or friction between the aluminium label and iron/steel is excluded.
No special conditions apply when the indicator is installed in Zone 1 or in Zone 2.
Fig 2 BA414DF-F installation procedure
4.3 EMC
The BA414DF-F complies with the requirements of the European EMC Directive 2014/30/EU. For specified immunity, all wiring should be in screened twisted pairs with the screens earthed at one point in the safe area.
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Fig 3 Dimensions and terminal connections
5. MAINTENANCE
5.1 Fault finding during commissioning
If a BA414DF-F fails to function during commissioning the following procedure should be followed:
Symptom Cause Check:
No Display Instrument not
correctly
connected or
powered.
Between
terminals 1 & 2:
FISCO 9 & 17.5V
Ex ia 9 to 22V
Ex ic 9 & 32V
Display shows
‘9.9.9.9.9’ with all
decimal points
flashing; all
bargraph
segments
activated and
bargraph scale
flashing.
Value
over-range
Variable source
Decimal point configuration.
Display shows ‘-9.9.9.9.9’ with
all decimal points
flashing; no
bargraph
segments
activated and
bargraph scale
flashing.
Value
under-range
Variable source
Decimal point
configuration
Display
alternates
between value
and the word
‘bAd’. Bargraph
flashes.
Status of fieldbus
variable has a
quality of ‘BAD’
or a fault state is
active.
Display has not
yet received
data.
Variable source
Fieldbus
configuration.
Bargraph scale
flashes.
Variable is
outside the limits
defined for the
bargraph.
Bargraph
configuration.
All display segments
activated.
Display is
initialising.
This is normal
operation, after a
few seconds the firmware version will be displayed
prior to entering
the operational
mode.
5.2 Fault finding after commissioning
ENSURE PLANT SAFETY BEFORE
STARTING MAINTENANCE
Live maintenance is permitted on intrinsically safe equipment installed in a hazardous area, but only certified test equipment should be used unless a gas clearance certificate is available.
If a BA414DF-F fails after it has been functioning correctly, the table shown in section 5.1 may help to identify the cause of the failure.
If this procedure does not reveal the cause of the fault, it is recommended that the instrument is replaced.
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5.3 Servicing
We recommend that faulty BA414DF-F Fieldbus Indicators are returned to BEKA associates or to our local agent for repair.
5.4 Routine maintenance
The mechanical and electrical condition of the instrument should be regularly checked. Initially annual inspections are recommended, but the inspection frequency should be adjusted to suit the environmental conditions.
5.5 Guarantee
Instruments which fail within the guarantee period should be returned to BEKA associates or our local agent. It is helpful if a brief description of the fault symptoms is provided.
5.6 Customer comments
BEKA associates is always pleased to receive comments from customers about our products and services. All communications are acknowledged and whenever possible, suggestions are implemented.
6. ACCESSORIES
6.1 Scale and tag marking
BA414DF-F indicators are fitted with a blank escutcheon around the liquid crystal display. If specified when the instrument is ordered, this can be supplied printed with units of measurement and tag information, plus a scale for the horizontal bargraph. Alternatively, information may be added on-site via an embossed strip, dry transfer or a permanent marker.
To gain access to the display escutcheon remove the terminal cover by unscrewing the two 'A' screws which will reveal two concealed 'D' screws. Unscrew all four 'D' screws and carefully lift off the front of the instrument. The location of all these screws is shown in Fig 2.
After adding the required legends, or fitting a new pre-printed self-adhesive escutcheon, ensure that the gasket is correctly positioned before reassembling the instrument enclosure.
6.2 Tag plate
The BA414DF-F can be supplied with a blank or custom laser engraved stainless steel plate secured by two screws to the front of the instrument enclosure. This plate can accommodate:
1 row of 9 alphanumeric characters 10mm high
or 1 row of 11 alphanumeric characters 7mm high
or 2 rows of 18 alphanumeric characters 5mm high
6.3 Pipe mounting kits
Two pipe mounting kits are available for securing the BA414DF-F to a horizontal or vertical pipe.
BA392D Stainless steel bracket secured by two
worm drive hose clips for 60 to 80mm outside diameter pipes.
BA393 Heavy-duty stainless steel bracket
secured by a single 'V' bolt. Will clamp to any pipe with an outside diameter between 40 and 80mm.
6.4 Fieldbus Interface Guide
The FOUNDATION™ fieldbus Interface Guide for Fieldbus Displays & Fieldbus Indicators contains
commissioning information for the BA414DF-F. A copy may be requested from the BEKA sales office or downloaded from the BEKA website at www.beka.co.uk
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APPENDIX 1 ATEX dust certification
A1.0 ATEX dust certification
In addition to ATEX certification permitting installation in explosive gas atmospheres which is described in the main section of this instruction manual, the BA414DF-F is available with optional ATEX Ex ia IIIC and Ex ic IIIC dust certification. If ATEX dust certification is required it must be requested when the BA414DF-F Fieldbus Indicator is purchased.
CAUTION Before installing a BA414DF-F Fieldbus Indicator in the presence of a combustible dust, ensure that the certification information label, which is located on the top of the instrument, specifies dust certification - see section A1.3
A1.1 Ex ia IIIC entity systems
The BA414DF-F Fieldbus Indicator has Ex ia IIIC T100ºC Da IP66 certification. Installations should comply with EN 60079-14 Electrical installation
design, selection and erection.
The Fieldbus Indicator may be installed in:
Zone 20 explosive atmosphere in the
form of a cloud of combustible dust in air is continuously present, or for long periods or frequently.
Zone 21 explosive atmosphere in the
form of a cloud of combustible dust in air is likely to occur occasionally in normal operation.
Zone 22 explosive atmosphere in the
form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur, will only persist for a short period.
Be used with dusts having a Minimum Ignition Temperature of:
Dust cloud 150
o
C
Dust layer on BA414DF-F 175
o
C
up to 5mm thick
Dust layer on BA414DF-F Refer to over 5mm thick. EN 60079:14
At an ambient temperature between -20 and +60
o
C
The Indicator may be connected to any intrinsically safe segment providing:
The device powering the fieldbus segment is ATEX Ex ia IIIC certified for Zone 20, 21 or 22 applications, or Ex ib IIIC certified for application in Zone 21 or 22. The output parameters should be equal to or less than:
Uo = 22V dc Io = 250mA dc Po = 1.2W
The segment can provide an additional 13mA to power the Fieldbus Indicator.
The equivalent capacitance Ci of the BA414DF-F Fieldbus Indicator is zero and the equivalent inductance is insignificant. Therefore these BA414DF-F parameters do not need to be considered.
A1.2 Ex ic IIIC entity systems The BA414DF-F Fieldbus Indicator also has Ex ic IIIC certification for applications in Zone 22. The higher Ui voltage allows the indicator to be used with Power-i and intrinsically safe segment couplers powered from Ex e fieldbus trunks.
The Fieldbus Indicator may be installed in:
Zone 22 explosive atmosphere in the
form of a cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur, will only persist for a short period.
Be used with dusts having a Minimum Ignition Temperature of:
Dust cloud 150
o
C
Dust layer on BA414DF-F 175
o
C
up to 5mm thick
Dust layer on BA414DF-F Refer to over 5mm thick. EN 60079:14
At an ambient temperature between -20 and +60
o
C The BA414DF-F Fieldbus Indicator may be connected to any intrinsically safe segment providing:
The device powering the fieldbus segment is ATEX Ex ia IIIC, ib IIIC or ic IIIC certified and has output parameters equal to or less than:
Uo = 32V dc Io = 125mA dc Po = 1W
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The segment can provide an additional 13mA to power the Fieldbus Indicator.
The equivalent capacitance Ci of the BA414DF-F Fieldbus Indicator is zero and the equivalent inductance is insignificant. Therefore these BA414DF-F parameters do not need to be considered.
A1.3 Certification Label Information
The certification label is fitted in a recess on the top outer surface of the enclosure. It shows details of the ATEX dust certification including the maximum surface temperature and ingress protection; a statement that the instrument is a FISCO Field Device, plus BEKA associates name and location. IECEx dust approval information is also shown, non-European certification information may also be included.
The label includes boxed areas which should be marked by the installer to show which of the certifications is being used.
The instrument serial number and date of manufacture are recorded on a separate label inside the terminal compartment.
A1.4 Installation & maintenance
The ATEX dust certification relies on the Fieldbus Indicator enclosure being dust-tight. Therefore the terminal cover should only be removed when dust cannot enter the instrument enclosure. Before replacing the terminal cover ensure that the sealing gaskets are undamaged and are free from foreign bodies.
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APPENDIX 2 FM Approval for use in the USA and cFM Approval for use in Canada
A2.0 Factory Mutual Approval
For installations in the USA and Canada, a version of the BA414DF-F is available with FM and CFM intrinsic safety and nonincendive approval, project identifications 3027031 and 3027031C. Copies of the Certificates of Compliance are available from BEKA associates sales office and www.beka.co.uk
The FM and CFM Approved version is identical to the ATEX version except the three M20 x 1,5 tapped cable entries are replaced by three plain unthreaded 22.25mm diameter entries. Approved hubs and glands are listed in note 6 of Intrinsically Safe Control Drawing CI410-12 and note 5 of Nonincendive Control Drawing CI410-13. The certification label on the FM and CFM Approved version includes ATEX gas certification information so that the Fieldbus Indicator may be used in systems covered by either authority.
A2.1 Intrinsic safety approval
The BA414DF-F is approved to FM Class 3610 intrinsic safety standard for use in indoor and outdoor hazardous (classified) locations. Installations must comply with BEKA associates Control Drawing CI410-12, which is attached to this Appendix, ANSI/ISA RP12.06.01 ‘Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations’ and with the National Electrical Code ANSI/NFPA70.
Canadian installations must comply with the Canadian Electrical Code C22.2 and with BEKA associates Control Drawing CI410-13, which is attached to this Appendix.
The BA414DF-F has a T4 rating at ambient temperatures up to +70
o
C and may be used with
the following gases and dusts:
Intrinsic Safety
Division 1 or 2 Class I Group A & B Group C Group D
Class II Group E, F & G
Class III
Zone 0, 1 or 2 Class 1 Group IIC
Group IIB Group IIA
The FM and CFM entity parameters are identical to the ATEX parameters and, like the ATEX certification, confirm that the BA414DF-F complies with the FISCO Field Device requirements specified in IEC60079-27. The intrinsically safe system shown in Fig 1 of this manual may therefore be used for installations in the USA and Canada, providing the fieldbus power supply, terminators, Zener barriers and galvanic isolators are FM Approved for US installations and CFM or CSA Approved for Canadian installations. All installations must comply with BEKA associates Control Drawing CI410-12.
FM and CFM Approvals also allows the BA414DF­F to be connected to non-FISCO systems using the entity concept – see section 3.2 of this manual.
A2.2 Nonincendive approval
The BA414DF-F is FM Class 3611 nonincendive approved allowing it to be installed in Division 2 indoor and outdoor hazardous (classified) locations without the need for Zener barriers or galvanic isolators. US installations must comply with the BEKA associates Control Drawing CI410-13, which is attached to this Appendix, and with the National Electrical Code ANSI/NFPA70.
Canadian nonincendive installations must comply with the Canadian Electrical Code C22.2 and with BEKA associates Control Drawing CI410-13, which is attached to this Appendix.
The FM and CFM Nonincendive Approvals also allow the BA414DF-F fieldbus indicator to be connected to any appropriately certified FNICO compliant fieldbus segment.
The BA414DF-F has a T4 rating at ambient temperatures up to +70
o
C and may be used with
the following gases and dusts:
Nonincendive
Division 2 Class I Group A & B Group C Group D
Class II Groups E, F & G
Class III
Zone 2 Class I Group IIC Group IIB Group IIA
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APPENDIX 3
IECEx certification
A3.0 The IECEx Certification Scheme
IECEx is a global certification scheme for explosion protected products which aims to harmonise international certification standards. For additional information about the IECEx certification scheme and to view the BEKA associate certificates, please visit www.iecex.com
A3.1 IECEx Certificate of Conformity
The BA414DF-F Fieldbus Indicator has been issued with an IECEx Certificate of Conformity number IECEx ITS 06.0012X which specifies the following certification codes:
For gas Ex ia IIC T4 Ga Ex ic IIC T4 Gc FISCO Field Device Ex ia IIC T4 Ta = -40°C to 70°C
For dust Ex ia IIIC T100°C Da IP66 Ex ic IIIC T100°C Dc IP66 Ta = -20°C to 60°C
The specified IECEx gas and dust intrinsic safety parameters are identical to the ATEX safety parameters described in the main section and Appendix 1 of this manual.
The IECEx certificate may be downloaded from www.beka.co.uk, www.iecex.com or requested from the BEKA sales office.
A3.2 Installation
The IECEx and ATEX certificates specify identical safety parameters and installation requirements for both gas and dust approvals. The ATEX installation requirements specified in the main section and in Appendix 1 of this manual may therefore be used for IECEx installations, but the local code of practice should also be consulted.
CAUTION installation in Zone 0
When installed in a Zone 0 potentially explosive atmosphere requiring EPL Ga apparatus, the instrument shall be installed such that even in the event of rare incidents, an ignition source due to impact or friction between the aluminium label and iron/steel is excluded.
No special conditions apply when the indicator is installed in Zone 1 or in Zone 2.
A3.3 IECEx Dust certification
If IECEx dust certification is required it must be requested when the BA414DF-F Fieldbus Indicator is purchased.
CAUTION
Before installing a BA414DF-F Fieldbus Indicator in the presence of a combustible dust, ensure that the certification information label, which is located on the top of the instrument, specifies dust certification - see below.
A3.4 Versions of the BA414DF-F
All versions of the BA414DF-F Fieldbus Indicator have IECEx certification. This includes:
ATEX version for use in gas atmospheres.
ATEX version for use in gas and dust atmospheres has IECEx gas & dust certification.
Factory Mutual Approved version
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