BEKA BA327E-SS, BA307E-SS, BA507E-SS, BA527E-SS User Manual

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BA307E-SS & BA327E-SS
intrinsically safe
loop-powered
rugged
Issue 3
Issue: 3
th
4
May 2017
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CONTENTS
1. Description
2. Operation
2.1 Controls
3. Intrinsic safety certification
3.1 ATEX gas certificate
3.2 Zones, gas groups & T rating
3.3 Special conditions for safe use
3.4 4/20mA input
3.5 Intrinsic safety certification label
4. System Design for Gas Hazardous
Areas
4.1 Transmitter loops
4.2 Remote indication
4.3 Use in Ex e or Ex p panel enclosure in Zone 1 or 2.
4.3.1 Use in Ex e panel enclosure in Zone 1
or Zone 2.
4.3.2 Use in Ex p panel enclosure in Zone 1
or Zone 2.
5. Installation
5.1 Location
5.2 Installation procedure
5.3 Indicator earthing
5.4 EMC
5.5 Scale card
6. Configuration and Calibration
6.1 Summary of configuration functions.
6.2 Indicator function
6.3 Resolution
6.4 Position of decimal point
6.5 Calibration using an external current source.
6.6 Calibration using internal reference.
6.7 Bargraph format and calibration
6.8 Function of the P push-button
6.9 Tare function
6.10 Security code
6.11 Reset to factory defaults
6.12 Under and over-range
7. Lineariser
7.1 Lineariser calibration using an external current source.
7.1.1 Example, adding break-points
to a new indicator.
7.2 Lineariser calibration using internal reference.
7.2.1 Example, adding break-points
to a new indicator.
7.3 Under and over-range
7.4 Lineariser under and over-range
7.5 Lineariser default configuration
8. Maintenance
8.1 Fault finding during commissioning
8.2 Fault finding after commissioning
8.3 Servicing
8.4 Routine maintenance
8.5 Guarantee
8.6 Customer comments
9. Accessories
9.1 Scale card
9.2 Tag information
9.3 Alarms
9.3.1 Solid state output
9.3.2 Intrinsic safety
9.3.3 Configuration and adjustment.
9.3.4 Alarm enable
9.3.5 Setpoint adjustment
9.3.6 Alarm function
9.3.7 Alarm output status
9.3.8 Hysteresis
9.3.9 Alarm delay
9.3.10 Alarm silence time
9.3.11 Flash display when alarm
occurs.
9.3.12 Access setpoint in display
mode.
9.3.13 Adjusting alarm setpoint from
the display mode.
9.3.14 Displaying set points on
bargraph.
9.4 Display backlight
9.4.1 Loop powering the backlight
9.4.2 Separately powering the
backlight.
Appendix 1 ATEX dust certification
Appendix 2 IECEx gas and dust certification
Appendix 3 FM and cFM certification
The BA307E-SS & BA327E-SS are CE marked to show compliance with the European Explosive Atmospheres Directive
94/9/EC and the European EMC Directive 2004/108/EC
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1. DESCRIPTION
These rugged panel mounting, intrinsically safe digital indicators display the current flowing in a 4/20mA loop in engineering units. They are loop powered but only introduce a 1.2V drop, which allows them to be installed into almost any 4/20mA current loop. No additional power supply or battery is required.
The two models are electrically similar, but have different displays.
Model Display
BA307E-SS 4 digits 15mm high
BA327E-SS 5 digits 11mm high
and 31 segment bargraph.
This instruction manual supplements the instruction sheet supplied with each instrument.
The main application of both models is to display a measured variable or control signal in a gas or dust hazardous process area. The indicators are intrinsically safe with a rugged stainless steel case allowing them to be installed in an Ex e, Ex p, or Ex t panel enclosure without invalidating the panel enclosure certification. The zero and span of the display are independently adjustable so that the indicator can be calibrated to display any variable represented by the 4/20mA input current, e.g. temperature, flow, pressure or level.
2. OPERATION
Fig 1 shows a simplified block diagram of both models. The 4/20mA input current flows through resistor R1 and forward biased diode D1. The voltage developed across D1, which is relatively constant, is multiplied by a switch mode power supply and used to power the instrument. The voltage developed across R1, which is proportional to the 4/20mA input current, provides the input signal for the analogue to digital converter.
Each time a 4/20mA current is applied to the instrument, initialisation is performed during which all segments of the display are activated, after five seconds the instrument displays the input current using the calibration information stored in the instrument memory. If the loop current is too low to power the instrument the indicator will display the error message ‘LPLo’.
Notified Body Intertek Testing and Certification Ltd have certified both models intrinsically safe for use in gas and dust hazardous areas and confirmed that the front of both instruments comply with Ex e, Ex p and Ex t ingress and impact requirements. The intrinsic safety EC-Type Examination certificate specifies that under fault conditions the output voltage, current and power at the 4/20mA input terminals will not exceed those specified for simple apparatus in Clause 5.7 of EN 60079-11, which simplifies installation and documentation.
For international applications both models have IECEx gas and dust certification which is described in Appendix 2.
For applications in the USA and Canada both models have FM and cFM gas certification, see Appendix 3.
Fig 1 Indicator block diagram
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2.1 Controls
The indicators are controlled and calibrated via four front panel push buttons located below the display. In the display mode i.e. when the indicator is displaying a process variable, these push buttons have the following functions:
P While this button is pushed the indicator
will display the input current in mA, or as a percentage of the instrument span depending upon how the indicator has been conditioned. When the button is released the normal display in engineering units will return. The function of this push button is modified when optional alarms are fitted to the indicator.
▼ While this button is pushed the indicator
will display the numerical value and analogue bargraph* the indicator has been calibrated to display with a 4mA
Φ
input. When released the normal display in engineering units will return.
▲ While this button is pushed the indicator
will display the numerical value and analogue bargraph* the indicator has been calibrated to display with a 20mA
Φ
input. When released the normal display in engineering units will return.
3.1 ATEX gas certification
Both models have been issued with common EC-Type Examination Certificate ITS14ATEX28077X by Notified Body Intertek Testing and Certification Ltd. This confirms compliance with harmonised European standards and has been used to confirm compliance with the European ATEX Directive for Group II, Category 1G equipment.
The indicators bear the community mark and subject to local codes of practice may be installed in any of the European Economic Area (EEA) member countries. ATEX certificates are also acceptable for installations in Switzerland.
This section of the instruction manual describes ATEX installations in explosive gas atmospheres conforming with EN 60079-14 Electrical Installations design, selection and erection. When designing systems for installation outside the UK the local Code of Practice should be consulted.
3.2 Zones, gas groups and T rating
The indicators have been certified Ex ia IIC T5 Ta = -40ºC to 70ºC. When connected to a suitable system the indicator may be installed in:
Zone 0 explosive gas air mixture
continuously present.
E No function in the display mode unless the
tare function is being used.
P + ▼ Firmware number followed by version.
P + ▲ Direct access to the alarm setpoints when
optional alarms are fitted to the indicator and the ‘ACSP’ access setpoints in display mode function has been enabled.
P + E Access to configuration menu via optional
security code.
Note: * BA327E-SS only
Φ
If the indicator has been calibrated using the CAL function, calibration points may not be 4 and 20mA.
3. INTRINSIC SAFETY CERTIFICATION
Both indicators have ATEX and IECEx gas and dust certification. This section of the instruction manual describes ATEX gas certification. ATEX dust and IECEx approvals are described in Appendixes 1 and 2.
Zone 1 explosive gas air mixture likely
to occur in normal operation.
Zone 2 explosive gas air mixture not
likely to occur, and if it does
will only exist for a short time.
Be used with gases in groups:
Group A propane Group B ethylene Group C hydrogen
In gases that may be used with equipment having a temperature classification of:
T1 450 T2 300 T3 200 T4 135 T5 100
At ambient temperatures between -40 and +70
o
C
o
C
o
C
o
C
o
C
o
C.
This allows the indicators to be installed in all gas Zones and to be used with most common industrial gases.
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3.3 Special conditions for safe use
The ATEX intrinsic safety certificate has an ‘X’ suffix indicating that for some applications special conditions apply for safe use.
a. When installed in an Ex px, Ex py or Ex pz panel
enclosure the indicator must be powered by an appropriately rated Zener barrier or galvanic isolator located in a safe area.
The supply circuit for indicators used in the equipment with pressurised type of protection shall be rated for a prospective short circuit current of not more than 10kA.
b. When installed in an Ex e panel enclosure the
indicator must be powered by an appropriately rated Zener barrier or galvanic isolator located in a safe area.
c. When installed in an Ex ta, Ex tb or Ex tc panel
enclosure the indicator must be powered by an appropriately rated Zener barrier or galvanic isolator located in a safe area.
d. For use in Group IIIC conductive dust atmospheres
the indicator shall be mounted such that the instrument terminals have at least IP6X protection.
3.5 Intrinsic safety certification label The intrinsic safety certification label is fitted in a recess on the top outer surface of the instrument enclosure. It shows the ATEX certification information, instrument serial number, year of manufacture plus BEKA associates' name and location. IECEx certification information is also included, a typical label is shown below.
BA307E-SS intrinsic safety certification label
3.4 4/20mA input
The input safety parameters for the 4/20mA input, terminals 1 and 3 are:
Ui = 30V dc Ii = 200mA Pi = 0.84W
The maximum equivalent capacitance and inductance between the two 4/20mA input terminals 1 and 3 is:
Ci = 13nF Li = 8µH (Effectively 0)
The maximum permitted loop cable parameters can be calculated by adding these figures to Ci and Li of other instruments in the loop and subtracting the totals from the maximum cable capacitance Co and cable inductance Lo permitted for the Zener barrier or galvanic isolator powering the loop.
Although the indicators do not themselves comply with the requirements for simple apparatus, the EC-Type Examination Certificate states that for intrinsic safety considerations, under fault conditions the output voltage, current and power at terminals 1 & 3 will not exceed those specified by clause 5.7 of EN 60079-11 for simple apparatus. This simplifies the application and intrinsic safety documentation for a loop into which an indicator is connected. Apart from Ci, the effect of the indicator may be ignored when assessing the loop safety.
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4. SYSTEM DESIGN FOR GAS HAZARDOUS AREAS
4.1 Transmitter loops
Both indicator may be connected in series with almost any intrinsically safe 4/20mA current loop and calibrated to display the measured variable or control signal in engineering units. There are three basic design requirements:
1. The intrinsic safety output parameters of the 4/20mA loop, which are defined by the Zener barrier or galvanic isolator powering the loop, must be equal to or less than:
Uo = 30V dc Io = 200mA Po = 0.84W
2. The maximum permitted cable capacitance of the loop must be reduced by 13nF. The maximum permitted cable inductance is not reduced by the inclusion of an indicator.
3. The loop must be able to tolerate the additional
1.2V required to operate the indicator. When fitted with an optional backlight this increases to
5.0V if the backlight is loop powered. See 9.4.1
Figs 2a and 2b illustrate typical applications in which an indicator is connected in series with a 2-wire transmitter powered by a Zener barrier and alternatively by a galvanic isolator.
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Fig 2b Loop powered by a galvanic isolator
4.2 Remote indication
The indicators may be driven via an intrinsically safe interface from a 4/20mA safe area signal to provide a remote display within a hazardous area. The type of intrinsically safe interface is not critical, either a Zener barrier or a galvanic isolator may be used, providing that Ui, Ii and Pi of the indicator are not exceeded and the voltage capability of the 4/20mA signal is sufficient to drive the indicator plus the interface.
When a high integrity earth connection is already available, a Zener barrier is usually the least expensive option. If an earth connection is not available or isolation is required, a galvanic isolator is the correct choice.
If one side of the 4/20mA current loop may be earthed, a single channel Zener barrier provides the lowest cost protection. If the 4/20mA signal is not isolated, then two Zener barriers, a two channel Zener barrier or a galvanic isolator must be used.
Fig 2a Loop powered by a Zener barrier
Fig 3 shows the alternative circuits which may be used.
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4.3.1 Installation in an Ex e panel enclosure within Zone 1 or Zone 2.
Installation of a BA307E-SS or BA327E-SS indicator in an Ex e IIC Gb increased safety panel enclosure does not invalidate the Ex e panel's ingress and impact protection as the front of both indicators comply with Ex e impact and ingress requirements. Although mounted in an Ex e panel enclosure, the BA307E-SS or BA327E-SS remains Group II Category 1G Ex ia IIC T5 Ga intrinsically safe apparatus so must be powered via a Zener barrier or galvanic isolator as described in section
4.1 and 4.2 of this manual.
Some Zener barriers and galvanic isolators are certified for mounting within a protective enclosure located in Zone 2 which may permit them to be mounted in the same Ex e enclosure as the BA307E-SS or BA327E-SS indicator. Zener barriers and galvanic isolators are not permitted in Ex e enclosures located in Zone 1.
Fig 3 Alternative circuits for remote indication
in a hazardous area
4.3 Use in an Ex e or Ex p panel enclosure located in Zone 1 or Zone 2.
The BA307E-SS and BA327E-SS ATEX EC-Type Examination Certificate allows the indicators to be installed in an Ex e IIC Gb increased safety panel enclosure located in Zone 1 or 2, or in an Ex p IIC Gb pressurised panel enclosure located in a Zone 1 or 2 hazardous area. The indicators remain intrinsically safe and must be protected by a Zener barrier or galvanic isolator as described in sections
4.1 and 4.2. When correctly installed the indicator installation does not invalidate the certification of the Ex p or Ex e panel enclosure.
Fig 4 Typical installation in Ex e panel enclosure
The indicator terminals, the wiring to the indicator and the intrinsically safe interface, if mounted within the enclosure, should be segregated from all other non-intrinsically safe wiring and equipment within the panel enclosure as required by EN 60079-11 Equipment protected by intrinsic
safety and EN 60079-14 Electrical installations design, selection and erection.
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The Ex e panel enclosure should be fitted with a warning label saying 'Do not open when non­intrinsically safe circuits are energised', alternatively all bare live non-intrinsically safe parts within the panel enclosure should have an IP30 cover carrying a warning label 'Do not open when energised'.
The power dissipation within an indicator fitted with operational alarms and a backlight which is separately powered is normally about 350mW. In the very unlikely event that all four circuits fail to the worst case condition at the same time, the total power dissipation rises to 3.4W which could raise the internal temperature of a small thermally well insulated panel enclosure.
4.3.2 Installation in Ex p panel enclosure within Zone 1 or Zone 2.
Installation of a BA307E-SS or BA327E-SS indicator in an Ex p IIC Gb or Ex p IIC Gc pressurised panel enclosure does not invalidate the Ex p panel's impact and ingress protection as the front of both indicators comply with Ex p impact and ingress requirements. Although mounted in an Ex p panel enclosure, the BA307E-SS or BA327E-SS remain Group II Category 1G Ex ia IIC T5 Ga intrinsically safe apparatus and must therefore be powered via a Zener barrier or galvanic isolator as described in section 4.1 and 4.2 of this manual to ensure that the instrument's front panel push button switches are nonincendive.
If live maintenance is anticipated, it is recommended that the Ex p panel enclosure should be fitted with a warning label saying 'Do not open when non-intrinsically safe circuits are energised', alternatively all bare live non­intrinsically safe parts within the panel enclosure should have an IP30 cover carrying a warning label 'Do not open when energised'.
Fig 5 Typical installation in Ex p panel enclosure
When installed in an Ex p panel enclosure the four vents at the rear of indicator which are shown in Fig 8 should not be obstructed.
Zener barriers and galvanic isolators may be installed in the same Ex p enclosure as the indicator. All may be mounted in an Ex px enclosure installed in Zones 1 or 2, or in an Ex pz enclosure installed in Zone 2, both of which have a non-hazardous interior. Some Zener barriers and galvanic isolators may have certification permitting installation within an Ex py enclosure which has a Zone 2 interior.
The indicator terminals, the wiring to the indicator and the intrinsically safe interface, if mounted within the enclosure, should be segregated from all other non­intrinsically safe wiring and equipment within the panel enclosure as required by EN 60079-11 Equipment
protected by intrinsic safety and EN 60079-14 Electrical installations design, selection and erection.
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5. INSTALLATION
5.1 Location
Both indicators have a stainless steel case with a 10mm thick toughened glass window. The case provides 7J and the window 4J front of panel impact protection. The captive silicone gasket, which seals the joint between the instrument and the panel enclosure, ensures IP66 front of panel ingress protection. Both indicators have IP20 rear protection.
Although the front of the indicators have IP66 protection, they should be shielded from continuous direct sunlight and severe weather conditions.
The BA307E-SS and BA327E-SS may be located in Zone 0, 1 or 2 providing that the operating temperature is between –40°C and +70°C and the installation complies with the indicator's certification requirements.
Installation in Ex e and Ex p panel enclosures are described in sections 4.3.1 and 4.3.2.
Fig 6 show the overall dimensions of the indicators together with the recommended panel enclosure cut­out dimensions.
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b. Inspect the indicator's captive gasket and
ensure that it is not damaged before inserting the indicator into the panel enclosure aperture.
c. If the enclosure panel is less than 1.0mm
thick, or is non-metallic, an optional BEKA stainless steel support plate should be slid over the rear of the indicator before the panel clamps are fitted to evenly distribute the clamping force and prevent the enclosure panel being distorted or creeping.
d. Slide a panel clamp into the two grooves at
each corner of the indicator housing with the M3 stud protruding through the hole at the rear of the clamp. Fit the stainless steel spring washer over the stud and secure with the stainless steel wing nut.
e. Evenly tighten the four clamps to secure the
instrument. The recommended minimum tightening torque for each wing nut is 22cNm (1.95 lbf in).
f. Connect the panel enclosure wiring to the
rear terminal blocks. To simplify installation, the terminals are removable so that wiring can be completed before the instrument is installed. Cables should be mechanically secured to ensure terminals are not damaged by vibration.
Fig 6 Dimensions
5.2 Installation Procedure
g. Finally, fit a silicone rubber push-on cap to
the end of each M3 threaded rod.
a. Cut the aperture specified in Fig 6 in the panel
enclosure. Ensure that the edges of aperture are de-burred.
Fig 7 Installation procedure
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5.3 Indicator earthing
Both indicators have an M4 earth stud on the rear panel which should be electrically connected to the panel enclosure in which the indicator is mounted, or to the plant equipotential conductor.
5.4 EMC
Both instruments comply with the requirements of the European EMC Directive 2004/108/EC. For specified immunity all wiring should be in screened twisted pairs, with the screens earthed in the safe area.
5.5 Scale card
The indicator’s units of measurement are shown on a printed scale card in a window at the right hand side of the display. The scale card is mounted on a flexible strip that is inserted into a slot at the rear of the instrument as shown in Fig 9. Thus the scale card can easily be changed without dismantling the indicator or removing it from the Ex n enclosure in which it is mounted.
New indicators are supplied with a printed scale card showing the requested units of measurement, if this information is not supplied when the indicator is ordered a blank card will be fitted.
A pack of self-adhesive scale cards printed with common units of measurement is available as an accessory from BEKA associates. Custom printed scale cards can also be supplied.
To change a scale card, unclip the protruding end of the flexible strip by gently pushing it upwards and pulling it out of the enclosure. Peel the existing scale card from the flexible strip and replace it with a new printed card, which should be aligned as shown below. Do not fit a new scale card on top of an existing card.
Fig 8 Rear terminals
Install the new scale card by gently pushing the flexible strip into the slot at the rear of the indicator, when it reaches the internal end-stop secure it by pushing the end of the flexible strip downwards so that the tapered section is held by the rear panel of the indicator.
Align the self-adhesive printed scale card onto the flexible strip and insert the strip into the indicator as shown below.
Fig 9 Inserting flexible strip carrying scale card
into slot at the rear of indicator.
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6. CONFIGURATION AND CALIBRATION
Indicators are configured and calibrated via the four front panel push-buttons. All the configuration functions are contained in an easy to use intuitive menu that is shown diagrammatically in Fig 10.
Each menu function is summarised in section 6.1 and includes a reference to more detailed information. When the indicator is fitted with alarms additional functions are added to the menu which are described in section 9.3
Throughout this manual push buttons are shown as P, E, ▼ or ▲, and legends displayed by the indicator are shown within inverted commas e.g. 'CAL' and ' ALr2'.
Access to the configuration menu is obtained by operating the P and E push buttons simultaneously. If the indicator security code is set to the default 0000 the first parameter 'FunC' will be displayed. If a security code other than the default code 0000 has already been entered, the indicator will display 'CodE'. Pressing the P button will clear this prompt allowing each digit of the code to be entered using the ▲ and ▼ push buttons and the P button to move control to the next digit. When the correct four digit code has been entered pressing E will cause the first parameter 'FunC' to be displayed. If the code is incorrect, or a button is not pressed within twenty seconds, the indicator will automatically return to the display mode.
6.1 Summary of configuration functions
This section summarises each of the main configuration functions and includes a cross reference to a more detailed description. Fig 10 illustrates the location of each function within the configuration menu. The lineariser and the optional factory fitted alarms are described separately in sections 7 and 9.3 of this manual.
Display Summary of function
'FunC' Indicator function
Defines the relationship between the 4/20mA input current and the indicator display. May be set to:
‘Std’ Standard linear relationship ‘root’ Square root extraction ‘Lin’ 16 segment adjustable
lineariser – see section 7.
See section 6.2
'rESn' Display resolution
Defines the resolution of the least significant display digit. May be set to ‘1’, ‘2’, ‘5’ or ‘10’ digits. See section 6.3
'dP' Decimal point
Positions a dummy decimal point between any of the digits or turns it off. See section 6.4
Once within the configuration menu the required parameter can be reached by scrolling through the menu using the ▲ and ▼ push-buttons as shown in Fig 10. When returning to the display mode following recalibration or a change to any function, the indicator will display ‘dAtA’ followed by ‘SAVE’ while the new information is stored in non-volatile memory.
All new indicators are supplied calibrated as requested at the time of ordering. If calibration is not requested, indicators will be configured as follows:
BA307E-SS BA327E-SS
Access code ‘CodE’ 0000 0000 Function ‘FunC’ Std Std Display at 4mA ‘Zero’ 0.0 0.00 Display at 20mA ‘SPAn’ 100.0 100.00 Resolution ‘rESn’ 1 digit 1 digit Bargraph start ‘BarLo’ ----- 0.00 Bargraph finish ‘BarHi’ ----- 100.00 P button in display mode ‘C—P’ % % Tar e ‘ tA r E’ Of f Of f
Default configuration can easily be changed on-site.
'CAL' Calibration of the digital display
using an external current source.
Enables the zero and span of the indicator to be adjusted using an external current source such as a calibrator. When used with an accurate traceable current source this is the preferred method of calibration. See section 6.5
'SEt' Calibration of display using internal
references.
Enables the zero and span of the indicator to be adjusted without the need for an accurate input current or disconnection from the 4/20mA loop. See section 6.6
'bAr' Bargraph format and calibration
Only the BA327E -SS has a bargraph
The bargraph may be conditioned to start from left, right or centre of the display, or it may be disabled. When optional alarms are fitted it can also display both alarm setpoints and the measured value. The bargraph may be calibrated to start and finish at any value within the indicator’s calibrated digital display. See section 6.7
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Display Summary of function
'C - - P' Function of P push-button
The indicator may be configured to display the input current in milliamps, or the input current as a percentage of the 4/20mA input when the P push-button is operated in the display mode. See section 6.8
'tArE' Tare function
When enabled the tare function sets the indicator display to zero when the E push­button is operated in the display mode. See section 6.9
'CodE' Security code
Defines a four digit numeric code that must be entered to gain access to the configuration menu. Default code 0000 disables this security function and allows unrestricted access to all conditioning functions. See section 6.10
'rSEt' Reset
Contains two sub-functions, ‘ConF’ which returns the indicator to the default conditions and ‘LtAb’ which returns the lineariser to the default conditions. To prevent accidental use both resets must be confirmed by entering ‘5urE’ before they will be executed. See section 6.11
6.2 Indicator function: ‘FunC’
This configuration function defines the relationship between the indicator’s 4/20mA input current and the indicator’s display. Three alternatives are available:
‘Std’ Standard linear relationship
‘root’ Square root extraction ‘Lin’ 16 segment adjustable
lineariser.
To reveal the existing indicator function select 'FunC' from the configuration menu and press P. If the function is set as required, press E to return to the menu, or press the ▲ or ▼ button to change the setting, followed by the E button to return to the configuration menu.
‘Std’ Linear
Provides a linear relationship between the 4/20mA indicator input current and the indicator display.
‘root’ Square root extraction
Primarily intended to linearise the square law 4/20mA output from differential flowmeters.
For reference, the following table shows the output current from a non-linearised differential flowmeter. % of full flow Current output mA
2.5 4.01
10.0 4.16
25.0 5.00
50.0 8.00
75.0 13.00
100.0 20.00 When the root function is selected the indicator will display flow in linear units.
‘Lin’ 16 segment adjustable lineariser
Enables non linear variables to be displayed by the indicator in linear engineering units. Use of the lineariser is described in section 7 of this instruction manual.
6.3 Resolution: rESn
This function defines the resolution of the least significant display digit. Decreasing the display resolution can improve the readability of a noisy signal. Select ''rESn' from the menu and press P which will reveal the current display resolution. To change the resolution press the ▲ or ▼ button to select 1, 2, 5 or 10 digits, followed by the E button to enter the selection and return to the configuration menu.
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6.4 Position of the decimal point: ‘dP’
A dummy decimal point can be positioned between any of the digits or it may be absent. To position the decimal point select 'dP' from the menu and press P. The decimal point can be moved by pressing the ▲ or ▼ push button. If a decimal point is not required it should be positioned beyond the most or least significant digit. When positioned as required press the E button to enter the selection and return to the configuration menu.
6.5 Calibration using an external current source: ‘CAL’
This function enables the zero and span of the indicator to be adjusted using an external calibrated current source. When used with an accurate traceable current source this is the preferred method of calibration.
Zero is the indicator display with 4mA input Span is the indicator display with 20mA input
To calibrate the indicator select 'CAL' from the configuration menu and press P. The indicator will display 'ZEro' which is a request for a 4mA input current. Adjust the external current calibrator to
4.000mA and again press P which will reveal the current zero display. The flashing digit of the indicator display can be changed by pressing the ▲ or ▼ buttons, when set as required pressing P will transfer control to the next digit. When all the digits have been adjusted, press E to enter the new zero and return to the 'ZEro' prompt.
Pressing the ▲ button will cause the indicator to display 'SPAn' which is a request for a 20mA input current. Adjust the external current calibrator to
20.000mA and again press P which will reveal the existing span display. The flashing digit of the indicator display can be changed by pressing the ▲ or ▼ buttons, when set s required pressing P will transfer control to the next digit. When all the digits have been adjusted press E to enter the new span and return to the 'SPAn' prompt. Finally press E again to return to the configuration menu.
Notes:
a. The indicator input current must be adjusted to the
required value before the zero and span functions are entered by pressing the P button.
b. Indicators may be calibrated at currents other than
4 and 20mA, withiin the range 3.8 to 21.0mA providing the difference between the two currents is greater than 4mA. If these conditions are not complied with, the indicator displays ‘FaiL’ and aborts the calibration.
c. If the zero current is greater than the span current
the instrument will be reverse acting i.e. an increasing input current will cause the display to decrease.
6.6 Calibration using internal reference: ‘SEt’
Using the ‘SEt’ function the indicator can be calibrated without the need for an accurate external current source and without the need to disconnect the indicator from the 4/20mA measuring loop.
The indicator’s internal reference is used to simulate a 4mA and 20mA input current, so the actual indicator input input current does not have to be known during calibration.
Zero is the display with a simulated 4mA input Span is the idisplay with a simulated 20mA input
To calibrate the indicator display select 'SEt' from the configuration menu and press P
. The indicator will display 'ZEro', pressing P again will reveal the current display at 4mA. The flashing digit can be adjusted by pressing the ▲ or ▼ buttons, when the flashing digit is correct pressing P will transfer control to the next digit. When all the digits have been adjusted, press E to return to the 'ZEro' prompt.
To adjust the display at 20mA, press the ▲ button which will cause the indicator to display 'SPAn', pressing P will then reveal the indicator’s exisitng display at 20mA. The flashing digit can be adjusted by pressing the ▲ or ▼ buttons, when the flashing digit is correct pressing P will transfer control to the next digit. When all the digits have been adjusted press E to return to the 'SPAn' prompt followed by E to return to the ‘SEt’ prompt in the configuration menu.
6.7 Bargraph format and calibration: ‘bAr’
Only the BA327E-SS has a bargraph
In addition to a five digit numerical display the BA327E-SS has a 31 segment analogue bargraph which may be configured to start and finish anywhere within the indicators numerical display range.
To configure the bargraph select 'bAr' from the configuration menu and press P. The indicator will display 'tYPE', pressing P again will reveal the existing bargraph justification which can be changed to one of the following four or five options using the ▲ or ▼ button:
Bargraph starts from
‘LEFt’ Left end of display ‘CEntr’ Centre of display ‘riGHT’ Right end of display ‘AlrSP’ Only with alarms – see section 9.3.14 ‘oFF’ Bargraph disabled
When set as required press E to return to the ‘tYPE’ sub-function prompt.
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The indicator’s digital display at which the bargraph starts is defined by the ‘bArLo’ sub-function which is selected by pressing the ▲ button followed by the P button which will reveal the current indicator display at which the bargraph starts. The flashing digit can be adjusted by pressing the ▲ or ▼ buttons, when set as required pressing P will transfer control to the next digit. When all the digits have been adjusted, press E to return to the 'bArLo' prompt from which ‘bArHi’ which defines the finishing point of the bargraph can be selected by pressing the ▲ button. ‘bArHi’ is adjusted in the same way as ‘bArLo’. When set as required, pressing E twice will return the display to the ‘bAr’ prompt in the configuration menu.
Note: ‘bArLo’ must be set lower than ‘bArHi’, incorrect setting is indicated by the bargraph scale flashing with a single bargraph segment activated.
6.8 Function of the P push button: ‘C - - P’
When the indicator is in the display mode, operating the P push-button will display the input current in milliamps, or the displayed value as a percentage of the difference between the displayed values at 4mA and 20mA inputs.
To check or change the function of the P push-button select 'C - -P' from the configuration menu and press P to reveal the current setting. Pressing the ▲ or ▼ button will toggle the setting between '4-20' the current display in milliamps and 'PC' the percentage display. When set as required press E to return to the ‘C - - P’ prompt in the configuration menu.
6.9 Tare function: ‘tArE’
The tare function is primarily intended for use with weighing system. When the indicator is in the display mode and the tare function is activated, pressing the E button for more than three seconds will zero the indicator’s digital display and activate the tare annunciator. On models with a bargraph, the bargraph remains linked to the digital display when the tare function is activated. Subsequent operation of the E push button for less than 3 seconds will return the indicator to the gross display and deactivate the tare annunciator.
To check or change the tare function select 'tARE' from the configuration menu and press P to reveal the current setting. Pressing the ▲ or ▼ button will toggle the setting between 'on' and 'oFF'. When set as required press E to return to the ‘tARE’ prompt in the configuration menu.
allows unrestricted access to all configuration functions.
To enter a new security code select 'CodE' from the configuration menu and press P which will cause the indicator to display the existing security code with one digit flashing. The flashing digit can be adjusted using the ▲ and ▼ push-buttons, when set as required operating the P button will transfer control to the next digit. When all the digits have been adjusted press E to return to the ‘CodE’ prompt. The revised security code will be activated when the indicator is returned to the display mode. Please contact BEKA associates sales department if the security code is lost.
6.11 Reset to factory defaults: ‘rSEt’
This function enables the indicator and the lineariser to be quickly returned to the factory default configurations shown in sections 6 and 7.
To reset the indicator or lineariser select ‘rSEt’ from the configuration menu and press P, the indicator will display one of the reset options ‘ConF’ or ‘LtAb’.
‘ConF’ Resets the indicator to defaults ‘LtAb’ Resets the lineariser to defaults
Using the ▲ or ▼ push button select the required sub-function and press P. To prevent accidental resetting the request must be confirmed by entering ‘5urE’. Using the ▲ button set the first flashing digit to ‘5’ and press P to transfer control to the second digit which should be set to ‘u’. When ‘5urE’ has been entered pressing the E button will reset the selected configuration menus and return the display to the ‘rSEt’ function in the configuration menu.
6.12 Under and over-range
If the numerical display range of the indicator is exceeded, all the decimal points will flash as shown below:
BA307E-SS BA327E-SS
Underrange -9.9.9.9 -9.9.9.9.9
Overrange 9.9.9.9 9.9.9.9.9
Although not guaranteed, most indicators will continue to function normally with an input current between 1.8mA and 4mA, at lower currents the instrument will display ‘LPLo’ before it stops functioning.
6.10 Security code: ‘CodE’
Access to the instrument configuration menu may be protected by a four digit security code which must be entered to gain access. New instruments are configured with the default security code 0000 which
Under or overrange of the BA327E-SS bargraph is indicated by an activated arrow at the appropriate end of the bargraph and a flashing bargraph scale.
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7. LINEARISER
A sixteen segment, seventeen break-point (0 to 16) lineariser may be selected in the ‘FunC’ section of the configuration menu. The position of each break-point is fully adjustable so that the slope of the straight line between break-points can be set to compensate for input non-linearity, thus allowing the indicator to display a non-linear process variables in linear engineering units. Each break-point must occur at a current greater than the preceding break-point and less than the following break-point, in the range 3.8 to
21.0mA. If this requirement is not observed when configuring the lineariser the indicator will display 'FaiL' and the configuration adjustment which produced the error message will be ignored. Fig 11 shows a typical linearised indicator characteristic.
7.1 Lineariser calibration using an external
current source.
This method allows direct calibration of the lineariser with an external current source and is the preferred method when traceability is required. If the exact system non-linearity is unknown, this method also allows direct calibration from the variable to be displayed. e.g. the output from a level sensor in an irregular tank may be displayed in linear volumetric units by filling the tank with known incremental volumes and calibrating the indicator to display the sum of the increments at each break-point.
The number of break-point required should first be entered using the 'Add' and 'dEL' functions. In both these sub-functions the indicator initially displays the current break-point and the total number of break-points being used as shown below.
Fig 11 shows a typical linearising characteristic
Selecting ‘Lin’ in the ‘FunC’ section of the configuration menu activates the lineariser, this does not change the configuration menu shown in Fig 10, but the 'CAL' and 'SEt' functions are extended as shown in Fig 12. As with a linear indicator, calibration of the lieariser may be performed with an external current source using the 'CAL' function, or with the internal reference using the 'SEt' function.
The lineariser calibration is retained irrespective of how the indicator function ‘FunC’ is subsequently changed. It is therefore possible to select and deselect the lineariser without having to reconfigure it each time.
The lineariser calibration may be reset to the factory default settings without changing the indicator configure using the 'LtAb' function described in section
6.11.
Display Description of function
'Add' Add a break-point
Adds a new break-point before the displayed break-point. The calibration of existing break-points is not changed, but the identification number of all subsequent break-points is increased by one.
'dEL' Remove a break-point
Removes the displayed break-point and joins the preceding break-point to the following break-point with a straight line. The identification number of all subsequent break-points is decreased by one.
To add a break-point use the ▲ or ▼ button to select 'CAL' from the configuration menu and press P which will result in the 'Add' sub-function prompt being displayed. To enter the sub-function press P which will reveal the current break-point and the total number of break-points which have already been entered. When adding a break-point the insertion position can be selected using the ▲ and ▼ push buttons followed by P push button to insert the additional break-point. In previously uncalibrated linearisers each new break-point should be added in front of the highest existing break-point, if this sequence is not followed a 'FaiL' message will occur in the 'Pt5' function. See example in section 7.1.1.
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The delete break-point sub-function 'dEL' operates in exactly the same way as the 'Add' sub-function described above. Once within the ‘dEL’ sub-function each time the P button is pressed a break-point is removed. When deleting a break-point from a calibrated indicator, the break-point to be deleted can be selected using the ▲ and ▼ push buttons. The minimum number of break-point is 2, break-points '0:1' and '1:1'.
When the required number of linearising break-points has been entered, return to the linearisation sub-menu by pressing E. The indicator will display the 'Add' or 'dEL' prompt depending upon the last function used. Using the 'Pts' sub-function the input current at which each break-point occurs and the corresponding indicator display may now be defined.
Using the ▲ or ▼ button select the 'PtS' function in the sub-menu and press P to enter the function which will display the first break-point '0:n', where n is the total number of linearising break-points entered – see Fig 11. The selected linearising break-point can be changed using the ▲ and ▼ buttons. When the required linearising break-point has been selected set the indicator input current to the exact value at which the break-point is required and press P
*. Using the
▲ and ▼ buttons and the P button to move between digits, enter the required indicator display at this break-point. When set as required, press the E push button to enter the required indicator display and return to the sub-menu from which the next beak-point can be selected.
When all the break-points have been calibrated pressing E twice will return the indicator to the ‘CAL’ function in the configuration menu.
add the second additional break-point by operating the P push button which will result in a display of '2:3'. Repeat the sequence until the required number of break-points has been entered.
The input current and at which each break-point occurs and the corresponding indicator display may now be entered as described above.
7.2 Lineariser calibration using the internal reference.
The ‘SEt’ function enables the lineariser to be calibrated without the need for an accurate external current source. Throughout the calibration the indicator input current may be any value between 4 and 20mA.
The ‘SEt’ functions contains four sub-functions.
Display Description of function
'Add' Add a break-point
Adds a new break-point before the displayed break-point. The calibration of existing break-points is not changed, but the identification number of all subsequent break-point is increased by one.
'dEL' Remove a break-point
Removes the displayed break-point and joins the preceding segment to the following segment with a straight line. The identification number of all subsequent break-points is decreased by one.
Note:
* The indicator input current must be
adjusted to the required value before the P
button is operated to enter the required indicator display.
Error message If during calibration the indicator displays a 'FAiL' error message the current at which the selected break-point is being set is not above the proceeding break-point or is not below the following break-point.
7.1.1 Example Adding break-points to a new indicator
When adding break-points to a new indicator, or to a lineariser following resetting to the factory defaults using the 'LtAb' function described in section 6.11, each additional break-point should be added before the highest existing breakpoint. The first additional break-point should be added before the default break­point '1:1' which will result in a display of '1:2'. If more new break-points are required, using the ▲ button select the new highest break-point '2:2' and
'in' Defines the current at which break-
point occurs.
Enables the required current at each break-point to be defined without having to input an accurate input current to the indicator.
'diSP' Defines indicator display at break-
point.
Enables the indicator display at each break-point to be defined.
The number of break-point required should first be entered using the 'Add' and 'dEL' sub-functions. In both these sub-functions the indicator initially displays the current break-point and the total number of break-point being used as shown below.
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To add a break-point using the ▲ or ▼ button select 'SEt' from the configuration menu and press P which will result in the 'Add' sub-function prompt being displayed. To enter the sub-function press P which will reveal the current break-point and the total number of break-points which have already been entered. When adding a break-point the insertion position can be selected using the ▲ and ▼ push buttons followed by P push button to insert the additional break-point. In previously uncalibrated linearisers each new break-point should be added in front of the highest existing break-point, if this sequence is not followed a 'FaiL' message will occur when the breakpoints are calibrated. See example in section 7.2.1.
The delete break-point, sub-function 'dEL' operates in exactly the same way as the 'Add' sub-function described above. Once within the ‘dEL’ function each time the P button is pressed a break-point is removed. When deleting a break-point from a calibrated indicator, the break-point to be deleted can be selected using the ▲ and ▼ push buttons. The minimum number of break-point is 2, break-points '0:1' and '1:1'.
When the required number of linearising break-point has been entered, return to the linearisation sub-menu by pressing E. The indicator will display the 'Add' or 'dEL' prompt depending upon the last sub-function used. The indicator input current and corresponding indicator display at each break-point can now be entered using the ‘in’ and ‘diSP’ sub-functions.
next break-point can be selected using the ▲ or ▼ buttons. When the required break-point has been selected press P and set the required indicator display at this break-point.
Repeat this procedure until the indicator display at all the break-points has been defined and then return to the ‘SEt’ function in the configuration menu by pressing the E button twice.
Error message If during calibration the indicator displays a 'FAiL' error message the current at which the selected break-point is being set is not above the proceeding break-point or is not below the following break-point.
7.2.1 Example Adding break-points to a new indicator
When adding break-points to a new indicator, or to a lineariser following resetting to the factory defaults using the 'LtAb' function described in section 6.11, each additional break-point should be added before the highest existing breakpoint. The first additional break-point should be added before the default break-point '1:1' which will result in a display of '1:2'. If more new break-points are required, using the ▲ button select the new highest break-point '2:2' and add the second additional break-point by operating the P push button which will result in a display of '2:3'. Repeat the sequence until the required number of break­points has been entered.
Using the ▲ or ▼ button select 'in' from the sub-menu and press P which will reveal the starting point for the first segment '0:n', where n is the total number of break-point entered. Press P and use the ▲ and ▼ buttons and the P button to move between digits, to enter the input current in milliamps at which the first break-point is required, usually 4.000mA. When set as required, press E to return to the ‘0:n’ prompt from which the next break-point can be selected using the ▲ and ▼ buttons. When the required break-point has been selected press P and enter the indicator input current at which this break-point is required using the ▲ and ▼ buttons and the P button to move between digits,. Repeat this procedure until the indicator input current at all the break-points has been defined and then return to the ‘in’ sub-function by pressing the button.
The corresponding indicator display at each of the break-points can now be defined using the ‘diSP’ sub­function Using the ▲ and ▼ buttons select the ‘diSP’ sub-function and press P which will reveal the starting point for the first break-point '0:n', where n is the total number of break-points entered. Press P and use the ▲ and ▼ buttons and the P button to move between digits, to enter the required indicator display at the first break-point. When set as required, press E to return to the ‘0:n’ prompt from which the
7.3 Under and over-range
The lineariser does not change the under and over-range indication described in section 6.12. At input currents below that specified for the first break-point '0:n', the indicator will continue to use the specified slope of the first segment.
At input currents above that specified for the last break-point 'n:n', the indicator will continue to use the slope specified for the last lineariser segment.
7.4 Lineariser default configuration
When the lineariser is reset to the factory defaults
E
using the ‘LtAb’ function described in section 6.11, the defaults conditions are:
BA307E-SS BA327E-SS
First break-point '0:1' 4mA 0.0 0.00
Second break-point '1:1' 20mA 100.0 100.00
Indicator display
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8. MAINTENANCE
8.1 Fault finding during commissioning
If an indicator fails to function during commissioning the following procedure should be followed:
Symptom Cause Solution
No display Incorrect wiring Check wiring
There should be 0.6 to
1.2V between
terminals 1 & 3 with
No display 0V between terminals 1 & 3.
All decimal points flashing.
Unstable display 4/20mA input is
Unable to enter configuration menu.
Incorrect wiring
or no power
supply.
Underrange if
–ve sign
displayed or
overrange.
noisy.
Incorrect
security code
entered.
terminal 1 positive.
With an optional loop
powered backlight,
there should be 3.4 to 5V between terminals 3 & 12 with terminal 12
Check supply voltage
instruments in the
numerical display.
4/20mA power supply
indicator resolution.
Enter correct security
code, or contact BEKA
if the code has been
positive.
and voltage drop caused by all the
loop.
Recalibrate the
Reduce ripple on
and/or decrease
lost.
8.2 Fault finding after commissioning
8.3 Servicing
All BA307E-SS and BA327E-SS loop powered indicators are interchangeable if the required optional backlight and alarms are fitted. A single spare instrument may quickly be recalibrated to replace any instrument that is damaged or fails. No attempt should be made to repair instruments at component level.
We recommend that faulty instruments are returned to BEKA associates or to your local BEKA agent for repair.
8.4 Routine maintenance
The mechanical and electrical condition of the instrument should be regularly checked. Initially annual inspections are recommended, but the inspection frequency should be adjusted to suit the environmental conditions.
8.5 Guarantee
Indicators which fail within the guarantee period should be returned to BEKA associates or our local agent. It is helpful if a brief description of the fault symptoms is provided.
8.6 Customer comments
BEKA associates is always pleased to receive comments from customers about our products and services. All communications are acknowledged and whenever possible, suggestions are implemented.
ENSURE PLANT SAFETY BEFORE
STARTING MAINTENANCE
Live maintenance is permitted on intrinsically safe equipment installed in a hazardous area, but only certified test equipment should be used unless a gas clearance certificate is available. If the indicator is mounted in an Ex e or Ex p panel enclosure additional precautions may be required.
If an indicator fails after it has been functioning correctly follow the procedure shown in section 8.1. If this does not reveal the cause of the fault, it is recommended that the instrument is replaced. This can be done without disconnecting power, but while the indicator is disconnected the 4/20mA loop will be open circuit.
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9. ACCESSORIES
9.1 Scale card
Both models have a window on the right hand side of the display through which to view a scale card showing the units of measurement such as
o
C, mBar, RPM. New indicators are fitted with a scale card showing the units of measurement specified when the indicator was ordered, if the units are not specified a blank scale card will be fitted. A pack of scale cards pre-printed with common units of measurement is available as an accessory. These can easily be fitted on-site to the indicator without opening the indicator enclosure or removing it from the panel, See section
5.5 of this instruction manual.
Custom scale cards for applications requiring less common units of measurement are also available.
9.2 Tag information
New indicators are supplied with tag or application information thermally printed onto the rear panel adjacent to the terminals, legend as specified when the indicator was ordered. This tag information is not visible from the front of the instrument after installation.
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Fig 13 Alarm outputs
Configurable functions for each alarm include adjustable setpoint, hysteresis, alarm delay and alarm accept.
9.3 Alarms
CAUTION
These alarms outputs should not be used for critical safety applications such as an emergency shut down system.
Both models can be supplied with factory fitted dual solid state, single pole alarm outputs. Each alarm output may be independently conditioned as a high or low alarm with a normally open or normally closed output in the non-alarm condition.
When the 4/20mA current powering the indicator is removed both alarm outputs will open irrespective of configuration. The open circuit condition should therefore be chosen as the alarm condition when designing an alarm system. Fig 13 illustrates the conditions available and shows which are fail safe.
When an alarm occurs an alarm annunciator on the indicator front panel is activated and if required the numerical display can alternate between the measured value and the alarm channel identification ‘ALr1’ or ‘ALr2’.
CAUTION
The alarms are activated by the indicator’s numerical display. Use of the Tare Function ‘tArE’ will change the numerical display, the alarms will continue to function at the original displayed value, but this will correspond to a different input current.
9.3.1 Solid state output
Each alarm has a galvanically isolated single pole solid state switch output which as shown in Fig 14. The output is polarised and current will only flow in one direction.
Ron = less than 5Ω + 0.7V Roff = greater than 1MΩ
Fig 14 Equivalent circuit of each alarm output
9.3.2 Intrinsic safety
Each alarm output is a separate galvanically isolated intrinsically safe circuit with output safety parameters complying with the requirements for simple apparatus. This allows the alarm output terminals 8 & 9 and 10 & 11 to be connected to almost any intrinsically safe circuit protected by a Zener barrier or galvanic isolator providing the output parameters of the circuit do not exceed:
Uo = 30V dc Io = 200mA Po = 0.84W
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The maximum equivalent capacitance and inductance between each set of alarm terminals is:
Ci = 24nF Li = 8µH (Effectively 0)
To determine the maximum permissible cable parameters Ci should be subtracted from the maximum permitted cable capacitance specified by the certificate powering the alarm circuit, such as the solenoid driver and switch transfer galvanic isolators shown in Fig 16.
Summary of alarm configuration functions
Display Description of function
'EnbL’ Alarm enable
Enables or disables the alarm without changing the alarm parameters. See section 9.3.4
'SP1' Alarm setpoint 1
Adjusts the alarm setpoint. The alarm is activated when the indicator display equals the setpoint. See section 9.3.5
'Hi.Lo' Alarm function
Defines the alarm function as High or Low. See section 9.3.6
'no.nC' Normally open or normally closed
output
Sets the alarm output open or closed in the non-alarm condition. See section 9.3.7
Fig 16 Typical alarm application
(Shown without recommended screen cables)
9.3.3 Configuration and adjustment
When optional alarms are fitted to a loop powered indicator the configuration menu is extended as shown in Fig 15. The additional functions appear between the ‘SEt’ and the ‘C- - P’ functions for the BA307E-SS and and between ‘bAr’ and ‘C- -P’ for the BA327E-SS indicators. For simplicity, Fig 15 only shows the additional functions for alarm 1, but alarm 2 has identical functions.
The following table summaries each of the alarm configuration functions and includes a cross reference to more detailed information. Again only the functions on alarm 1 are listed, but alarm 2 has identical facilities.
'HStr' Hysteresis
Adjusts the alarm hysteresis. See section 9.3.8
'dELA' Alarm delay time
Introduces adjustable delay between the display equalling the setpoint and the alarm output being activated. See section 9.3.9
'SiL' Alarm silence time
Defines the time that the alarm output remains in the non-alarm condition following acceptance of an alarm. See section 9.3.10
‘FLSH’ Flash display when alarm occurs
When enabled, alternates the numerical display between process value and alarm reference, ‘ALr1’ or ‘ALr2’, when an alarm output is activated. See section 9.3.11
'ACSP' Access setpoint
Sub-menu which enables direct access to the alarm setpoints from the indicator display mode, and defines a separate security code. See section 9.3.12
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9.3.4 Alarm enable: ‘EnbL’
This function allows each alarm to be enabled or disabled without altering any of the alarm parameters. To enable or disable the alarm select 'EnbL' from the alarm menu and press P which will reveal the current setting ‘on’ or ‘oFF’. The function can be changed by pressing the ▲ or ▼ button followed by the E button to return to the alarm menu.
9.3.5 Setpoint adjustment: ‘SP1’ and ‘SP2’
The setpoint of each alarm may be positioned anywhere in the numerical display of the indicator providing that this corresponds to an input current between 3.8 and 20.2mA. e.g. If the indicator has been calibrated to display 0 with 4mA input and 10000 with 20mA input, the two alarm setpoints may be positioned anywhere between -125 and 10125. To adjust the setpoint select 'SP1' or 'SP2' from the alarm configuration menu and press P which will reveal the existing alarm setpoint. The flashing digit of the setpoint can be adjusted using the ▲ and ▼ push buttons, and the P button to move control to the next digit. When the required setpoint has been entered press E to return to the alarm configuration menu. The alarm setpoints may also be adjusted when the indicator is in the display mode, see section 9.3.12.
To check or change the alarm output status, select 'no.nC' from the alarm configuration menu and press P to reveal the setting. The function may be changed by pressing the ▲ or ▼ button followed by the E button to return to the alarm configuration menu.
9.3.8 Hysteresis: HStr
Hysteresis is shown in the units that the indicator has been calibrated to display. To adjust the hysteresis select 'HStr' from the alarm menu and press P which will reveal the existing figure. The flashing digit can be adjusted using the ▲ and ▼ push buttons, and the P button will move control to the next digit. When the required hystersis has been entered press E to return to the alarm configuration menu.
e.g. An indicator calibrated to display 0 to 10000, with a high alarm set at 9000 and hysteresis of 200 will perform as follows:
The high alarm will be activated when increasing indicator display equals 9000, but will not reset until the indicator display falls below 8800.
9.3.6 Alarm function: ‘Hi.Lo’
Each alarm can be independently conditioned as a high alarm or as a low alarm. To check or change the alarm function select 'Hi.Lo' from the alarm menu and press P to reveal the current setting. The function can be changed by pressing the ▲ or ▼ button followed by the E button to return to the alarm menu.
9.3.7 Alarm output status: ‘no.nC’
Configures the solid state alarm output to be open ‘no’ or to be closed ‘nC’ in the non-alarm condition. When deciding which is required, care should be taken to ensure that the alarm output is fail safe as illustrated in Fig 13.
‘no’ Alarm output open in non-alarm condition
‘nC’ Alarm output closed in non-alarm condition
CAUTION When the 4/20mA supply is removed from the loop powered indicator, both alarm outputs will open irrespective of conditioning. Therefore for fail safe operation both alarm outputs should be conditioned to be open in the alarm condition ‘nC’.
9.3.9 Alarm delay: dELA
This function delays activation of the alarm output for an adjustable time following the alarm condition occurring. The delay can be set in 1 second increments between 0 and 3600 seconds. If a delay is not required zero should be entered. To adjust the delay select 'dELA' from the alarm configuration menu and press P which will reveal the existing delay. The flashing digit of the delay can be adjusted using the ▲ and ▼ push buttons, and the P button to move control to the other digits. When the required delay has been entered press E to return to the alarm menu.
e.g. An indicator with a high alarm set at 9000 and an alarm delay of 30 seconds will perform as follows:
The alarm annunciator will start to flash when an increasing indicator display equals 9000, but the alarm output will not be activated until the alarm condition has existed continuously for 30 seconds. When the alarm output is activated, the alarm annunciator will stop flashing and become permanently activated.
If the ‘FLSH’ function, which flashes the indicator display when an alarm occurs, has been enabled, it will not start to function until the alarm output is activated. See section 9.3.11
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9.3.10 Alarm silence time: SiL
This function is primarily intended for use in small installations where the alarm output directly operates an alarm annunciator such as a sounder or beacon. When the alarm silence time, which is adjustable between 0 and 3600 seconds in 1 second increments, is set to any figure other than zero, the P push-button becomes an alarm accept button. After an alarm has occurred, operating the P button will cause the alarm output to revert to the non-alarm condition for the programmed alarm silence time. If the alarm condition still exists at the end of the silence time, the alarm output will be reactivated. During the silence time the indicator alarm annunciator will flash until the silence time expires or the alarm is cleared.
If the ‘FLSH’ function, which flashes the indicator display when an alarm occurs has been enabled, it will only function when the alarm output is activated, not during the silence time. See section 9.3.11
To adjust the alarm silence time select 'SiL' from the alarm configuration menu and press P which will reveal the existing silence time. The flashing digit of the silence time can be adjusted using the ▲ and ▼ push buttons, and the P button to move control to the other digits. When the required silence time has been entered press E to return to the alarm menu.
9.3.11 Flash display when alarm occurs ‘FLSH’ In addition to the two alarm annunciators on the top left hand corner of the indicator display which show the status of both alarms, this function provides an even more conspicuous indication that an alarm condition has occurred.
When enabled, the function alternates the indicator display between the numerical value and the alarm reference, ‘ALr1’ or ‘ALr2’, when the alarm output is activated. If both alarm outputs are activated, the alarm references are displayed in sequence.
To enable or disable the function select 'FLSH' from the alarm menu and press P which will reveal the current setting ‘on’ or ‘oFF’. The function can changed by pressing the ▲ or ▼ button followed by the E button to return to the alarm menu.
9.3.12 Access setpoint in display mode: ACSP
This function enables a separate menu providing access to the alarm setpoints from the display mode by simultaneously operating the P and ▲ push buttons. An operator can therefore adjust the alarm setpoints without having access to the indicator configuration menu. Protection against accidental adjustment of the setpoints when the indicator is in the display mode is provided by a separate security code.
function in the alarm configuration menu as shown in Fig 15. To change the menu parameters select 'ACSP' from the configuration menu and press P which will display the enable prompt 'EnbL'. Press P again to reveal if the direct access menu is 'on' or 'oFF'. The ▲ or ▼ button will toggle the display between the two conditions.
If 'oFF' is selected, the operator will not have access to the setpoints from the display mode. Return to the 'ACSP' prompt in the main menu by pressing E twice.
If 'on' is selected, the operator will have direct access to the alarm setpoints from the display mode via a separate optional security code. To define this four digit security code press P to return to the 'Enbl' prompt followed by the ▲ or ▼
button to select the access code prompt 'ACCd'. Pressing P will reveal the current security code. Each digit of the code may be changed by operating the ▲ and ▼ push buttons, and the P button to move control to the next digit. When the required code has been entered, press E twice to return to the 'ACSP' prompt in the configuration menu.
Default code 0000 will disable the security code allowing direct access to the setpoints in the display mode by pressing the P and ▲ buttons simultaneously. Unless otherwise requested new instruments with alarms are supplied with this function disabled and the security code set to
0000.
9.3.13 Adjusting alarm setpoints from the display mode
Access to the alarm setpoints from the indicator display mode is obtained by operating the P and ▲ push buttons simultaneously as shown in Fig 17. If the setpoints are not protected by a security code the alarm setpoint prompt 'SP1' will be displayed. If the setpoints are protected by a security code, 'Code' will be displayed first. Pressing P again will enable the alarm security code to be entered digit by digit using the ▲ and ▼ buttons to change the flashing digit, and the P push button to move control to the next digit. If the correct code is entered pressing E will cause alarm setpoint prompt 'SP1' to be displayed. Pressing the ▲ or ▼ button will toggle the display between the two alarm setpoint prompts 'SP1' and 'SP2'.
If an incorrect security code is entered, or a button is not pressed within twenty seconds, the indicator will automatically return to the display mode.
This direct setpoint access menu is enabled and the separate security code entered from the 'ACSP'
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9.3.14 Displaying setpoints on bargraph
One of the selectable bargraph formats ‘AlrSP’ allows a low or a high setpoint plus the displayed value to be represented, or a low and a high setpoint plus the displayed value to be represented by the bargraph as shown in Fig 18.
Fig 18 Displayed value and setpoints on bargraph
The bargraph area below the low alarm setpoint SP1 and the bargraph area above the high alarm setpoint SP2 are activated. The displayed variable is represented by an activated single bar which moves between the low and high alarm setpoints.
Fig 17 Setpoint adjustment from the display mode
To adjust an alarm setpoint select 'SP1' or 'SP2' and press P which will reveal the current setting. The flashing digit of the setpoint may be adjusted using the ▲ and ▼ push-buttons, and the P button to move control to the next digit. When the required setpoint has been entered, pressing E will return the display to the 'SP1' or 'SP2' prompt from which the other setpoint may be selected, or the indicator may be returned to the display mode by pressing E again.
Note: With the indicator in the display mode, direct
access to the alarm setpoints is only available when the ACSP menu is enabled - see section
9.3.12
When the activated single bar representing the displayed variable is adjacent to the area representing the low or high ararm setpoints, the bar flashes. When the displayed variable equals the low or high alarm the complete bargraph representing the activated alarm flashes irrespective of whether the alarm output has been delayed or cleared.
For this function to operate SP1 must be conditioned as a low alarm and SP2 as a high alarm; SP1 must always be less than SP2. Incorrect configuration is shown by a flashing bargraph scale with no activated bars.
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9.4 Display backlight
The BA307E-SS and BA327E-SS loop powered indicators can be supplied with a factory fitted backlight that may be loop or separately powered.
When loop powered the backlight produces green background illumination enabling the display to be read at night or in poor lighting conditions. No additional power supply, intrinsic safety interface or field wiring are required, but the indicator voltage drop is increased. When separately powered the backlight is brighter, but an additional intrinsic safety interface and field wiring are required.
Fig 19 Terminals for optional backlight
9.4.1 Loop powering the backlight
The backlight is loop powered by connecting it in series with the indicator 4/20mA input as shown in Fig 20, which increases the maximum indicator voltage drop from 1.2 to 5V.
9.4.2 Separately powering the backlight
The optional backlight may also be powered from a separate safe area power supply via an intrinsically safe interface as shown in Fig 21.
Fig 21 Separately powered backlight
When separately powered the backlight draws a constant current when the supply is equal to or greater than the minimum specified voltage. Below this supply voltage the backlight continues to function but with reduced brilliance.
Fig 20 Loop powered backlight
The input intrinsic safety parameters of the combined indicator and backlight are the same as for the indicator alone. The EC-Type Examination Certificate states that for intrinsic safety considerations, under fault conditions the output voltage, current and power of the combined indicator and backlight terminals 1 & 13 will not exceed those specified by clause 5.7 of EN 60079-11 for simple apparatus, which simplifies system design and documentation.
Providing the increased voltage drop can be tolerated, the intrinsic safety and system design described in sections 3 and 4 of this manual remain valid with the loop powered backlight.
Minimum voltage Current
9.0V 22.5mA
Any certified Zener barrier or galvanic isolator may be used, providing the output parameters do not exceed:
Uo = 30V dc Io = 200mA Po = 0.84W
The internal capacitance Ci between terminals 12 & 14 should be subtracted from Co of the intrinsically safe interface powering the backlight to determine the maximum permissible cable capacitance.
Ci = 13nF Li = 8µH (Effectively 0)
Two separately powered BA307E-SS or BA327E-SS indicator backlights may be connected in parallel to a single channel 28V, 93mA Zener barrier or galvanic isolator with no noticeable reduction in brilliance on a 24V dc supply.
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Appendix 1 Dust certification
A1.0 ATEX dust certification
In addition to ATEX certification permitting installation in explosive gas atmospheres which is described in the main section of this instruction manual, the BA307E-SS and the BA327E-SS indicators have ATEX certification permitting installation in combustible dust atmospheres.
This appendix describes ATEX installations in explosive dust atmospheres conforming with EN 60079-14 Electrical installations design, selection and erection. When designing systems for installation outside the UK the local Code of Practice should be consulted.
The indicator’s dust input and output safety parameters are identical to gas parameters, therefore all the electrical circuits shown in the main section of this manual may also be used for dust applications. Intrinsically safe systems in dust atmosheres only have to comply with IIB requirements. Apparatus certificates for intrinsically safe interfaces usually specify Co and Lo for IIC gases, but for use with apparatus in dust atmospheres these may be increased to the IIB figures. For a IIC interface with a Uo of 28V and an Io of 93mA, Co increases from 83nF to 650nF and Lo increases by a factor of 2.25 for IIB.
A1.1 Zones, and Maximum Surface
Tempera t u re
The BA307E-SS and the BA327E-SS have been ATEX certified as Group II, Category 1D Ex ia IIIC T80ºC Da IP20 apparatus, Ta -40 to 70°C.
When connected to a suitable system the indicators may be installed in:
Zone 20 explosive atmosphere in the form of a
cloud of combustible dust in air is continuously present, or for long periods or frequently.
Be used with dust in subdivisions:
IIIA combustible flyings
IIIB non-conductive dust
IIIC conductive dust
(For use with IIIC conductive dusts special conditions for safe use apply – see section A1.4)
Having a Minimum Ignition Temperature of:
Dust cloud 120°C
Dust layer on indicator 155
°
C
up to 5mm thick
Dust layer on indicator Refer to over 5mm thick. EN 60079-14
At an ambient temperature between -40 and +70°C
A1.3 Maintenance
ENSURE PLANT SAFETY BEFORE
STARTING MAINTENANCE Live maintenance is permitted on intrinsically safe equipment installed in a hazardous area, but only certified test equipment should be used.
Both models have IP66 front of panel protection and a gasket is provided to seal the joint between the instrument and the mounting panel thus preventing dust ingress from the outside of the mounting panel. The rear of the instruments is not sealed, but ATEX dust certification is dependent on the internal conformal coating of the instrument, so dust ingress is acceptable except for use in IIIC conductive dusts – see A1.4. However, the amount of dust accumulating on the rear of the indicator should always be minimised.
Zone 21 explosive atmosphere in the form of a
cloud of combustible dust in air is likely to occur occasionally in normal operation.
Zone 22 explosive atmosphere in the form of a
cloud of combustible dust in air is not likely to occur in normal operation, but if it does occur, will only persist for a short period.
A1.4 Special conditions for use in IIIC dusts
The ATEX certificate for the loop powered indicators has an ‘X’ suffix indicating that special conditions for safe use are required for installion in IIIC dust atmospheres, the certificate states:
‘For use in Group IIIC conductive gas atmospheres, the indicator shall be mounted such that the instrument terminals have at least IP6X protection.’
This means that an indicator exposed to a IIIC conductive dust atmospheres should be mounted in an IP6X panel enclosure.
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A1.5 Installation in an Ex t panel enclosure within Zone 21 or Zone 22.
Installation of a BA307E-SS or BA327E-SS indicator in an Ex t IIIC panel enclosure does not invalidate the Ex t panel's certification as the front of both indicators comply with Ex t impact and ingress requirements. Although mounted in an Ex ta panel enclosure, the BA307E-SS or BA327E-SS remain Group II, Category 1D Ex ia IIIC T80ºC Da IP20 apparatus and therefore should be powered via a Zener barrier or galvanic isolator as described in section 4.1 and 4.2 of this manual.
The Zener barrier, galvanic isolator or associated apparatus is usually installed in the safe area, but the inside of an Ex t enclosure is effectively a safe area and the certified intrinsically safe interface may therefore be mounted in the same Ex t panel enclosure as the indicator.
The indicator terminals, the wiring to the indicator and the intrinsically safe interface, if mounted within the enclosure, should be segregated from all other non-intrinsically safe wiring and equipment within the panel enclosure as required by EN 60079-11 Equipment protected by intrinsic
safety and EN 60079-14 Electrical installations design, selection and erection.
If live maintenance is anticipated, it is recommended that the Ex t panel enclosure should be fitted with a warning label saying 'Do not open when non-intrinsically safe circuits are energised', alternatively all bare live non-intrinsically safe parts within the panel enclosure should have an IP30 cover carrying a warning label 'Do not open when energised'.
Fig 22 Typical installation in Ex t panel enclosure
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Appendix 2 IECEx certification
A2.0 The IECEx Certification Scheme
IECEx is a global certification scheme for explosion protected products which aims to harmonise international certification standards. For additional information about the IECEx certification scheme and to view the BEKA associate certificates, please visit www.iecex.com
A2.1 IECEx Certificate of Conformity
The BA307E-SS and the BA327E-SS loop powered indicators and the optional accessories have been issued with an IECEx Certificate of Conformity number IECEx ITS 14.0048X which specifies the following certification codes:
Ex ia IIC T5 Ga Ex ia IIIC T80ºC Da IP20 Ta = -40ºC to 70ºC
The specified gas and dust intrinsic safety parameters are identical to the ATEX safety parameters described in this manual.
The IECEx certificate may be downloaded from www.beka.co.uk, www.iecex.com or requested from the BEKA sales office.
A2.3 Special conditions for use in IIIC dusts
The IECEx intrinsic safety certificate has an ‘X’ suffix indicating that for some applications special conditions apply for safe use which are identical to ATEX special conditions for safe use.
a. When installed in an Ex px, Ex py or Ex pz
panel enclosure the indicator must be powered by an appropriately rated Zener barrier or galvanic isolator located in a safe area.
The supply circuit for indicators used in the equipment with pressurised type of protection shall be rated for a prospective short circuit current of not more than 10kA.
b. When installed in an Ex e panel enclosure the
indicator must be powered by an appropriately rated Zener barrier or galvanic isolator located in a safe area.
c. When installed in an Ex ta, Ex tb or Ex tc panel
enclosure the indicator must be powered by an appropriately rated Zener barrier or galvanic isolator located in a safe area.
d. For use in Group IIIC conductive dust
atmospheres the indicator shall be mounted such that the instrument terminals have at least IP6X protection.
A2.2 Installation
The IECEx and ATEX certificates specify identical safety parameters and installation requirements for both approvals as defined by IEC / EN 60079-14. The ATEX gas and dust installation requirements specified in section 5 and Appendix 1 of this manual may therefore be used for IECEx installations, but the local code of practice should also be consulted.
A2.4 IECEx certification label
The IECEx certification information is shown on a label fitted in a recess on the top outer surface of the instrument enclosure.
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Appendix 3 FM Approval for use in the USA and cFM Approval for use in Canada
A3.0 Factory Mutual Approval
For installations in the USA and Canada, both models have FM and cFM intrinsic safety and nonincendive gas approval (not dust), project identifications 3041487 and 3041487C. Copies of the Certificates of Compliance are available from the BEKA associates sales office and www.beka.co.uk.
A3.1 Intrinsic safety approval
The indicators are approved to FM Class 3610 intrinsic safety standard for use in Division 1 and 2 hazardous (classified) locations. Installations must comply with BEKA associates Control Drawing CI300-72, which is attached to this appendix, ANSI/ISA RP12.06.01 ‘Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations’ and with the National Electrical Code ANSI/NFPA70. Installations in Canada must comply with the Canadian Electrical Code C22.2
The front of all both models have IP66 protection. To obtain an IP66 seal between the indicator and the panel in which it is mounted, the installation must comply with note 11 of Control Drawing CI300-72.
Both models have a T5 rating at ambient temperatures up to +70ºC and may be used with the following gases:
Intrinsic Safety
Division 1 or 2 Class I Group A & B Group C Group D
A3.2 Nonincendive approval
Both models are FM Class 3611 nonincendive approved allowing installation in Division 2 hazardous (classified) locations without the need for Zener barriers or galvanic isolators. US installations must comply with the BEKA associates Control Drawing CI300-73, which is attached to this appendix, and with the National Electrical Code ANSI/NFPA70.
Canadian nonincendive installations must comply with the Canadian Electrical Code C22.2 and with BEKA associates Control Drawing CI300-73, which is attached to this appendix.
The front of all the models have IP66 protection. To obtain an IP66 seal between the indicator and the panel in which it is mounted, the installation must comply with note 13 of Control Drawing CI300-73.
All the models have a T5 rating at ambient temperatures up to +70ºC and may be used with the following gases:
Nonincendive
Division 2 Class I Group A & B Group C Group D
Zone 2 Class I Group IIC Group IIB Group IIA
Zone 0, 1 or 2
Class 1 Group IIC Group IIB Group IIA
The FM and cFM entity parameters are similar to the ATEX and IECEx parameters and the systems shown in section 4 of this manual may therefore also be used for FM and cFM installations.
The FM and cFM Control Drawing CI300-72 for intrinsically safe applications which is contained in this appendix, specifies that when correctly installed a BA307E-SS or a BA327E-SS will not invalidate the certification of an AEx e, AEx p or AEx n panel enclosure. Providing that the local code of practice is followed, this allows the indicators to be installed as shown in sections 4.3.1 and 4.3.2 of this manual.
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