BEI Sensors Speed and Position Sensors Selection Guide

PRODUCT SELECTION GUIDE
Speed and Position Sensors for Extreme Applications
Built for
Extreme
Environments
About BEI Sensors 3
Major Industries Served 4
Sensor Technologies 6
Excellence in
Design and
Engineering
Rugged
and
Reliable
As an industrial consumer, you require the highest levels of quality and reliability in the products you purchase.
It is critical that devices operate dependably day after day in some of the most
extreme conditions imaginable. BEI Sensors understands these needs and—
backed by decades of experience—designs sensors that offer uncompromising
quality and performance. BEI Sensors upholds a standard of excellence in our
products, customer service experience, and commitment to being your preferred
partner for position sensors. We fully understand that your complete satisfaction
is key to our success.
Extreme Environments 8
Hazardous Areas 9
Optical Encoders 10
Magnetic Encoders and Hall Effect Sensors 18
Potentiometers 22
Sensor Support Products 24
SwiftComm Interface 26
Product Adaptablity 27
Mission
Critical
Applications
BEI Sensors provides reliable position, speed and inclination sensing products
for mission-critical and extreme environment applications in the industrial,
military/aerospace and off-road equipment markets worldwide. Our products
utilize the latest optical, magnetic and potentiometric sensing technologies. The
comprehensive product line includes absolute and incremental encoders, Hall
effect sensors, as well as rotary and linear potentiometers. Specialized products
for harsh environments include those certified for use in hazardous areas,
wash-down environments, and applications where they are exposed to extreme
vibration, shock and operating temperatures. In addition to an extensive range
of standard product offerings, we have the ability and expertise to make product
adaptations and create completely customized sensing solutions to suit even the
most challenging applications.
BEI Sensors’ experienced customer service staff offers an outstanding level of
service, both before and after the sale. Our order department quickly answers
questions on order status, pricing and availability, or helps specify a unit to meet
your exact requirements. Our highly trained applications staff helps with any
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technical needs—whether it’s assistance with an interface or questions about
crossing over a competitor’s part number. The BEI Sensors engineering team
also consults on advanced technical issues. We consistently provide this high
The Utmost
in Service
and Support
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level of service to an active customer base of thousands of companies. Everyone
at BEI Sensors works toward a common goal—to provide the most reliable
products and deliver the best customer service found anywhere.
BEI Sensors is the preferred position sensors partner to leading companies around the globe.
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Serving the Position Sensing Needs of these Major Industries
These days, engineers have to do more with fewer resources. BEI Sensors helps by acting as an extension of your engineering team. Our application and design engineers assist with everything from creating custom sensors to troubleshooting installations. We are more than just a supplier. We partner with our customers to help make their operations run more easily and efficiently.
Mining
In mining applications, BEI Sensors helps with everything from shaft elevator control and ore cart positioning to the control of heavy equipment such as excavators and earthmovers. Sensors in this environment have to withstand high shock and vibration, along with extremely dusty and wet conditions. BEI manufactures rugged products designed to deliver optimum performance in these demanding operations. In addition, when hazardous area certifications are required, BEI Sensors offers a number of products certified by UL, CENELEC, LCIE and MSHA rating agencies.
Metal Manufacturing
There are few harsher, more corrosive environments than a steel mill. Molten steel is cast into large slabs at blistering temperatures. Water from line sprayers hits freshly poured slabs, creating clouds of steam. Every piece of equipment is exposed to continuous humidity. BEI speed and position sensors are engineered to withstand this unforgiving environment. Encoders are available with stainless steel housings and other protective coatings to prevent corrosion and rust. High IP ratings are offered to resist pressurized spray, condensation, and dust. BEI Sensors’ products are built tough to operate reliably in these severe conditions.
Oil and Gas
Sensors used in the oil and gas industry must withstand high temperature and pressure, potentially explosive locations, and extreme shock and vibration, along with exposure to chemicals, dirt and moisture. Position sensors perform crucial functions in oil and gas applications and must operate reliably day in and day out to ensure an optimized yield. BEI Sensors is well aware of these unique upstream, midstream, and downstream requirements and has designed products that feature uncompromising quality and performance. Hard anodized housings, gross leak tests, extended temperature ranges and a variety of sealing options are available on numerous BEI products. BEI Sensors also offers one of the largest selection of hazardous area rated products, including UL Class I Division 1 and 2, and Class II Division 1 and 2, and ATEX Zone 1 and Zone 2 (See page 9). A variety of communication protocols including Profibus, CANopen and DeviceNet are also offered.
Off-Road Equipment for Construction and Agriculture
BEI Sensors’ products have stood the test of time, providing a high degree of reliability and performance, while withstanding the severe conditions posed by off-road and industrial vehicle applications. These demanding applications rely on precise position sensing and redundant safety for steering and wheel systems, steer-by-wire systems, gear sensing, pedal and throttle control, hand acceleration, valve and control logging, cabin controls and more. Whether exposed to dirt, extreme temperatures, or moisture, the rugged construction of BEI Sensors products ensures their accurate and reliable operation day after day, year after year.
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Heavy Motors
BEI Sensors has supplied high quality, rugged encoders to heavy motor manufacturers for decades. Heavy motors are found in all types of harsh industrial environments, and require extremely rugged feedback devices. BEI’s products have the proven reliability needed for successful operation in these environments. If a motor is needed for use in a hazardous area, simply select one of BEI’s large catalog of UL and ATEX pre-certified products. They provide a drop-in feedback solutions that are ready to operate in hazardous areas worldwide. Custom product adaptations are also available for seamless integration into any motor design. BEI’s design engineers are always on hand to provide any amount of customization, from simple shaft and connector modifications to designing a new sensor around your exact requirements.
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Cranes
Cranes are critical pieces of equipment for a variety of industries around the world. The environments where they operate are almost as diverse as the materials they move. Whether it’s loading and unloading cargo in unforgiving seaports, or handling material on a factory floor, cranes require reliable feedback solutions to do their job properly and safely. BEI Sensors offers a variety of position sensors and a real-time wireless interface system rugged enough for the toughest environmental conditions, while providing the position and speed feedback needed to move materials with precision and accuracy.
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Choosing the Right Sensor Technology
BEI offers a variety of speed and position sensing technologies. It’s important to choose one that’s suited to your particular application. The sensor’s operating environment, required degree of precision, output type, speed, and physical configuration all must be considered. The descriptions of the different technologies on these pages will help guide you in choosing the optimal speed and position sensing technology.
Optical Technology
RATINGS ON FIVE KEY CRITERIA
Ruggedness
PRecision
sPeed
TemPeRaTuRe
emi ResisTance
Optical sensing technology uses the interruption of light to detect movement. Optical encoders have an internal code disc with opaque lines or patterns that are rotated in the path of a light source, typically from an LED. The code disc acts like a shutter to alternately block (OFF) or unblock (ON) the light to an internal photodetector. The photodetector senses the alternating light beam, which the encoder’s electronics convert into an
electrical signal. This signal is passed to an external control system through the encoder’s output.
Optical sensing technology is the most precise and offers the highest resolution of the position sensing technologies. It is also resistant to environmental magnetic interference and, when enclosed in a metal housing, highly resistant to EMI. BEI Sensors’ optical encoders are well sealed, allowing them to operate in harsh and dirty environments. They are also highly resistive to shock and vibration, and are capable of withstanding a 50 g, 11 msec shock pulse and 20 g’s of vibration (5 to 2000 Hz). This level of robustness makes BEI encoders well-suited for most industrial applications.
BEI optical encoders are ideal for numerous types of industrial processes, such as oil well drilling, machine control, agricultural machinery, web process control, robotics, elevators, construction equipment, cranes, motor feedback and any closed loop control systems.
Magnetic / Hall Effect Technology
RATINGS ON FIVE KEY CRITERIA
Ruggedness
PRecision
sPeed
TemPeRaTuRe
emi ResisTance
Magnetic sensing technology uses changes in magnetic fields to detect movement. There are two ways magnetic technology is integrated into the BEI Sensors offerings, digital encoders and
analog Hall effect position sensors. Magnetic encoders use a disc that has been magnetized with multiple, north/south pole pairs that are in the form of radial lines or patterns. In place of a photodetector, magnetic encoders use an ASIC designed to detect alternating north and south poles as the disc is rotated past it. As the ASIC senses the change in magnetic poles, internal electronics convert it into a digital electrical signal that is then passed through the device’s output.
In the Hall effect sensor configuration, the internal disc is magnetized with a single pole pair. The disc is attached to the sensor’s rotor which is then coupled to the motion being measured. The sensor’s ASIC is designed to detect the change in the direction of the magnetic field as the disc rotates above
it. These changes in magnetic field are converted to an analog signal that is ratiometric (proportional) to the angle of the rotating disc.
Hall effect sensors are typically used to resolve angular position with an analog output while magnetic encoders are most often used to detect rotational speed and direction with a digital output. Magnetic encoders tend to have lower resolution and precision than their optical counterparts and are more susceptible to environmental magnetic interference. However
Potentiometric Technology
RATINGS ON FIVE KEY CRITERIA
Ruggedness
PRecision
sPeed
TemPeRaTuRe
emi ResisTance
Potentiometric sensing technology is available in one of three configurations: wirewound, conductive plastic and hybrid.
Wirewound potentiometers are comprised of a resistive element (coil) and a contact spring (wiper).The coil is made from a very fine wire that is precisely wound onto a mandrel. The wiper, a specially engineered precious metal contact, wipes across the wound coil. The coil is fixed internally to the sensor’s housing and the wiper is attached to the sensor’s rotor which in turn is coupled to the motion being measured. A voltage is applied across the coil and the coil becomes a voltage divider. As the motion being measured rotates the wiper across the energized coil, a voltage proportional to the rotational position can be read between the coil and the wiper. The output changes in discrete steps as the wiper moves across the individual coil windings.
Conductive plastic potentiometers are very similar to wirewound, except that the wiper moves across a conductive plastic element rather than a coil. The conductive plastic element is comprised of a substrate and a resistive epoxy. In its pre-cured state this resistive epoxy material is referred to as “ink”. The ink is applied to a substrate using a silk screening process. Once
both products are ideal for operation in very high temperatures and environments with extreme shock.
Ideal applications for magnetic encoders include wind energy, tree harvesting, traction motors for rail equipment and pavement profiling. Hall effect sensors excel in steering, pedal and throttle for off-road equipment, dancer controls in web processing, flow control valves and elevator door opener applications.
cured, the ink acts very similarly to the coil in a wirewound potentiometer, with the advantage of having a very uniform, smooth surface. This surface provides a more continuous output and longer life as compared to a wirewound potentiometer.
As its name implies, hybrid potentiometers use a combination of the two previous mentioned configurations, using a wirewound coil coated with the conductive plastic material.
Wirewound potentiometers provide the highest accuracy of the three configurations and dissipate power very well; however because of the metal-to-metal contact between the wiper and coil, wirewounds have a shorter operating life. Conductive plastic potentiometers provide the highest resolution or output smoothness and have a higher operational life than wirewounds, however it is more difficult to get the high linearity (accuracy) available from a standard wirewound potentiometer. Hybrid potentiometers are able to combine the best aspects of both other configurations. A hybrid potentiometer has a better ability to dissipate power (over conductive plastic pots) and has improved resolution or output smoothness (similar to conductive plastic potentiometers). The use of conductive plastic material gives hybrids a longer operating life over wirewounds.
Potentiometers in general have several benefits including small package size and weight, resistant to electromagnetic interference (EMI), temperature stability and are able to work at very high (300C max) and low (-55°C) operating temperatures.
Ideal applications include aircraft control surfaces, in-cylinder hydraulics and oil field downhole measuring.
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Hazardous Area ProductsSensors for Extreme Environments
C US
C US
C US
C US
C US
BEI understands the challenges posed by extreme environments and has developed an extensive line of products designed to operate in the harshest conditions imaginable. The icons below each represent a particular environmental extreme. They are used in the product selection pages of this guide (pages 8–25) as a quick visual indicator of which products are designed to operate in which extreme environment condition
.
Wet If a sensor has to operate in a liquid environment, it must have adequate sealing and the appropriate IP rating (as
a measure of ingress protection) to guard against contamination. Products rated IPX5 are protected from “water jet” liquid ingress. An IPX6 rating indicates protection from “powerful water jets.” An IPX7 rating means the product can be immersed in water up to 1 meter for 30 second durations. BEI products with this icon are rated IPX6 or above.
Dirty/Dusty
operate in the constant presence of dust. The majority of BEI products are rated to this level and this icon represents this rating. Products with the lower IP5X rating are considered as only “dust protected,” which means that dust ingress is still possible. IP5X rated products are recommended for environments where dust is only occasionally present.
Extended Temperatures
temperature range—typically 0 to +70°C. If your application requires operation in extreme temperatures (above or below these ranges), BEI offers extended temperature options. Products with this icon have extended temperature ratings (beyond their stated operating temperature) as a standard option.
High Shaft Load
sensors or potentiometers. Encoders have internal bearing structures that can carry some load. In applications that use gears or drive belts, excessive radial (side) loading of the shaft can shorten bearing life. Encoders should be specified in accordance with the anticipated radial loading. Typical maximum loads for industrial encoders are 5 to 40 lbs (22 to 178 N). Ultra heavy-duty encoders are available to withstand heavier loads. Encoders with this icon can withstand high shaft loads in the range of 40 to 300 lbs (178 to 1335 N). See individual product data sheets to determine actual maximum load.
Corrosive or Washdown
a corrosive environment. In food or medical-grade applications, where washdown may occur, an electroless nickel coating or stainless steel housing is recommended. Products with this icon incorporate special finishes or housing material as a standard option.
Hazardous Areas
potentially explosive environments. Products with this icon have certification for one of the following: explosion-proof, flame proof, intrinsically safe, or non-incendive. Refer to the next page for complete information on hazardous area certifications.
BEI products with this icon are rated IP6X and are considered “dust tight,” meaning that they will
The majority of BEI Sensors products are rated to operate over a wide
For applications with shaft loading conditions it is best to use encoders over Hall effect
A hard anodized finish is recommended for sensors intended to operate in
Hazardous locations require equipment designed and certified to operate safely in
BEI Sensors offers a complete selection of UL and ATEX certified position sensing products. Certifications include UL Class I Division 1 and 2, and Class II Division 1 and 2, as well as ATEX Zone 1 and Zone 2. The tables on this page provide details on BEI Sensors products’ certifications. A variety of protection methods are available. The four most common are described below.
Explosion Proof Construction
Enclosure can withstand internal ignition and contain the
explosion without damage to the enclosure
Heated gases from an explosion that pass through gaps or
joints in the assembly will be cooled sufficiently to not ignite gases outside the housing
Must be connected using gas-tight conduit
Rated for Division 1 or Zone 1 installations
Flame Proof Construction
Enclosure can withstand internal ignition of volatile
gas-to-air mixtures without damage to the enclosure
Allows for termination using a certified cable gland
and cable
Cannot be used for Division 1 hazardous areas
Intrinsic Safety
Limits the maximum energy that can be delivered into the hazardous
location
Has limitations on the amount of energy that can be stored within the
body of the device
Ensures that even in double fault condition, not enough energy is sup-
plied to or stored in the encoder which could create a spark or heated surface to ignite gas, vapor, dust or fiber in the hazardous area
Must be used with Intrinsically Safe (IS) barrier. An IS encoder installed without an IS barrier is not an IS system.
Nonincendive
Assures no sparking or hot surfaces will occur in the device under
normal operating conditions (unlike intrinsically safe encoders which are evaluated under fault conditions)
Acceptable in Division 2 and Zone 2 installations where explosive
agents are present only in abnormal operating conditions
Hazardous Environment Groups
Gas Groups Dust Groups
Class I Class II
Division 1 & 2 Zone 0, 1 & 2 Division 1 & 2
A (acetylene)
B (hydrogen) F (coal)
C (ethylene) IIB (ethylene) G (grain)
D (propane) IIA (propane)
IIC (acetylene &
hydrogen)
E (metals)
(Div 1 only)
European “Flame Proof” Approvals
CENELEC/ATEX
Encoder Type
GAMX, GEMX, CAMX, CEMX Ex d IIC T6
GAUX, GEUX, CAUX, CEUX, PAUX, PEUX Ex d IIC T6
Category 2,
Zone 1 and 21
North American “Explosion Proof” & European “Flame Proof” Approvals
NEMA 7 U.S.,
Encoder Type
H38 (Standard) D
H38
(w/ Labyrinth Seal)
H40
HS52 II 2 G Ex d IIB T4 Gb C, D (US only)
SwiftComm Ex d IIC B, C, D E, F, G
Encoders with metal connector or conduit terminations are rated to EN 55011 and EN 61000-6-2. For plastic connector, pigtail or shielded/jacketed cable terminations, consult factory
North American and European "Intrinsic Safety" Approvals
CENELEC/
ATEX
II 2 G Ex d IIB T4
Canadian
Standards Class
I, Div 1, Group:
C, D E, F, G
D
NEMA 7 U.S.,
Canadian
Standards Class II,
Div 1, Group:
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Shock and Vibration
The use of position sensors in high shock or vibration environments that are not properly rated can result in output errors, reduced accuracy, or component failure. It is important to be aware of an application’s expected shock and vibration and select a sensor rated for that environment. Products with this icon can withstand greater than 100 g’s of shock or over 10 g’s of vibration. See individual product data sheets for maximum shock and vibration ratings.
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North American and European “Nonincendive” Approvals
Division 2,
Encoder Type
H20, H25, HS25, ES20, ES25,
HS35, HS45
PHU9
Groups:
A, B, C,
D, F & G
CENELEC/ATEX
Zone 2
Ex nA II T4
Encoder Type CENELEC/ATEX
H20, H25, ES20, ES25, H38,
H40, HS20, HS25, HS35,
HS45
IBM5, IHM5, IHO5, IBO5,
IHK5, IBK5, IHM9
U.S.,Canadian
Standards
Class I, Div1,
Group:
Ex ia IIC T4 A, B, C, D E, F, G IIC
Ex ia IIC T4
U.S., Canadian
Class II, Div 1,
Standards
Group:
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Canadian
Standards
Class I,
Zone 0,
Group:
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Optical Encoders
Rotary Incremental Optical Encoders
Model Body Shafted
H20
HS20
ES20 2.0"
DXM5
2.0"
2.0"
2.28"
(58mm)
Through
Shaft
Blind Shaft Shaft/Bore Size Terminations
0.25 to 0.375''
0.25 to 0.625''
0.25 to 0.375"
0.39"
(10mm)
Connector,
Cable
Connector,
Cable
Connector,
Cable
Cable D, S/C
Output Options
(See Below)
D
D
D
Standard
Mechanical Speed
Resolution (Max)
4,096 8,000 0 to +70
1,024 6,000 0 to +70
1,024 5,000 0 to +70
80,000 9,000 -30 to +100
RPM (Max)
Operating
Temp ºC
AvAilAble options for use in extreme environments - see pAge 8
Hazard Area
Wet
Dirty/ Dusty
Extended
Temp
High
Shaft Load
Corrosive/
Washdown
(See Pg 9)
High Shock/
Vibration
DH05
IH05/IB05
IHK5/IBK5
GHT514
H25 2.5"
HS25 2.5"
2.28"
(58mm)
2.28"
(58mm)
2.28"
(58mm)
2.28"
(58mm)
0.24 to 0.59" (6 to 15mm)
0.24 to 0.59" (6 to 15mm)
0.24 to 0.59" (6 to 15mm)
0.24 to 0.55" (6 to 14mm)
0.375 to 0.5''
0.375 to 0.75''
Connector,
Cable
Connector,
Cable
Connector,
Cable
Connector,
Cable
Connector,
Cable
Connector,
Cable
D, S/C
D
D
D
D, S/C
D
80,000 6,000 -30 to +100
80,000 6,000 -30 to +70
80,000 6,000 -30 to +70
2,500 6,000 -20 to +80
72,000 30,000 0 to +70
2,048 6,000 0 to +70
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OUTPUT
OPTIONS:
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A Analog (ex: 4-20 mA, 0-10V, etc) BCD Binary Coded Decimal
CAN CANopen D Digital
DN DeviceNet GC Gray Code
NB Natural Binary Profi Profibus
PWM Pulse width Modulation S/C Sin/Cos
SSI Serial Synchronous
Interface
TB Terminal Box X Excess Gray Code
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Optical Encoders
Rotary Incremental Optical Encoders
Model Body Shafted
ES25 2.5’’
HS35 3.5''
HS35
Drawworks
GHM9/GXM9
NHM9/NXM9
IHM9
3.5’’ 1.00’’
3.54"
(90mm)
3.54"
(90mm)
3.54"
(90mm)
Through
Shaft
Blind Shaft Shaft/Bore Size Terminations
0.25 to 0.375" Connector D
0.50 to 1.00''
0.43 to 0.55" (11 to 14mm)
0.43 to 0.55" (11 to 14mm)
0.43 to 0.55" (11 to 14mm)
Connector,
Cable
Connector,
Cable
Connector,
Cable, TB
Connector,
Cable, TB
Connector,
Cable, TB
Output Options
(See Below)
D, S/C
D
D
A
D
Standard
Mechanical Speed
Resolution (Max)
2,048 5,000 0 to +70
80,000 6,000 0 to +70
5,000 6,000 -40 to +85
10,000 6,000 20 to +80
10,000 6,000 20 to +80
80,000 6,000 -30 to +70
RPM (Max)
Operating
Temp ºC
AvAilAble options for use in extreme environments - see pAge 8
Hazard Area
(See Pg 9)
Wet
Dirty/ Dusty
Extended
Temp
High
Shaft Load
Corrosive/
Washdown
High Shock/
Vibration
H38 3.8''
H40 4.0’’
GAUX/GEUX
HS45 4.5''
GAMX/GEMX
HS52 5.2’’
4.29"
(109mm)
4.57"
(116mm)
.375'' Conduit D
0.625’’ Conduit D
0.63 to 1.18"
(16 to 30mm)
1.75'' Connector D
0.47"
(12mm)
0.39" Spline (10mm)
Cable D
Cable D
Conduit D
72,000 10,000 0 to +70
72,000 10,000 0 to +70
10,000 3,000 -20 to +60
8,192 5,000 0 to +70
10,000 6,000 -20 to +60
80,000 6,000 0 to +70
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OUTPUT
OPTIONS:
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A Analog (ex: 4-20 mA, 0-10V, etc) BCD Binary Coded Decimal
CAN CANopen D Digital
DN DeviceNet GC Gray Code
NB Natural Binary Profi Profibus
PWM Pulse width Modulation S/C Sin/Cos
SSI Serial Synchronous
Interface
TB Terminal Box X Excess Gray Code
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Optical Encoders
Rotary Single-Turn Absolute Encoders
Model Body Shafted
CHM5
CHO5
H25/H25X 2.5''
2.28"
(58mm)
2.28"
(58mm)
Through
Shaft
Blind
Shaft Shaft/Bore Size Terminations
0.24 to 0.39" (6 to 10mm)
0.24 to 0.55" (6 to 14mm)
0.375'' to 0.50''
Connector,
Cable
Connector,
Cable
Connector,
Cable
Output Options
(See Below)
NB, GC, SSI,
Profi, CAN, Biss,
RS232, PWM
NB, GC, SSI,
Profi, Biss, CAN,
SSI
NB, GC,
BCD, X, A
Mechanical Speed
Resolution (Max)
16 bits 9,000 -20 to +90
16 bits 6,000 -20 to +85
15 bits 12,000 0 to +70
RPM (Max)
Operating
Standard
Temp ºC
AvAilAble options for use in extreme environments - see pAge 8
Hazard Area
Wet
Dirty/ Dusty
Extended
Temp
High
Shaft Load
Corrosive/
Washdown
(See Pg 9)
High Shock/
Vibration
HS35 3.5''
CHM9
H38 3.8’’
H40 4.0’’
3.54"
(90mm)
0.50 to 1.00"
0.43 to 0.47" (11 to 12mm)
0.375" Conduit
0.625’’ Conduit
Connector,
Connector,
Cable
Cable
NB, GC, SSI, A
NB, GC, SSI,
Profi, Biss,
RS232, A
NB, GC, SSI,
RS422, A
NB, GC, SSI,
BCD, X, A
16 bits* 6,000 0 to +70
16 bits* 6,000 -20 to +90
13 bits 10,000 0 to +70
13 bits 10,000 0 to +70
* 16-bit version available Q3 2012
OUTPUT
OPTIONS:
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A Analog (ex: 4-20 mA, 0-10V, etc) BCD Binary Coded Decimal
CAN CANopen D Digital
DN DeviceNet GC Gray Code
NB Natural Binary Profi Profibus
PWM Pulse width Modulation S/C Sin/Cos
SSI Serial Synchronous
Interface
TB Terminal Box X Excess Gray Code
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Optical Encoders
Rotary Single-Turn Absolute Encoders (continued)
Through
Model Body Shafted
CAUX/CEUX
CAMX/CEMX
4.29"
(109mm)
4.57"
(116mm)
Rotary Multi-Turn Absolute Encoders
Through
Model Body Shafted
MHK5
PHM5/MHM5
2.28"
(58mm)
2.28"
(58mm)
Shaft
Shaft
Blind Shaft Shaft/Bore Size Terminations
0.63 to 1.18"
(16 to 30mm)
0.47"
(12mm)
Blind Shaft Shaft/Bore Size Terminations
0.59"
(15mm)
0.24 to 0.39" (6 to 10mm)
Cable CAN, SSI
Cable NB, GC
Connector, Cable
Connector, Cable
Output Options
(See Below)
Output Options
(See Below)
SSI, RS232, DN,
CAN, Profi
SSI, RS232, DN,
CAN, Profi
Mechanical Speed
Resolution (Max)
14 bits 3,000 -20 to +40
13 bits 6,000 -20 to +40
Resolution (Max)
13x16 bits 6,000 -40 to +85
13x16 bits 6,000 -20 to +85
RPM (Max)
Mechanical Speed
RPM (Max)
Standard
Operating
Temp ºC
Standard
Operating
Temp ºC
AvAilAble options for use in extreme environments - see pAge 8
Dirty/
Wet
Wet
Dusty
AvAilAble options for use in extreme environments - see pAge 8
Dirty/ Dusty
Extended
Temp
Extended
Temp
High
Shaft Load
High
Shaft Load
Corrosive/
Washdown
Corrosive/
Washdown
Hazard Area
(See Pg 9)
Hazard Area
(See Pg 9)
High Shock/
Vibration
High Shock/
Vibration
PHO5
HMT25 2.5''
PHM9
PHU9
PAUX
OUTPUT
OPTIONS:
2.28"
(58mm)
3.54"
(90mm)
3.54"
(90mm)
4.29"
(109mm)
A Analog (ex: 4-20 mA, 0-10V, etc) BCD Binary Coded Decimal
0.24 to 0.59"
(6 to 15mm)
0.375'' to 0.5'' Connector NB, GC, SSI, A
0.43 to 0.47"
(11 to 12 mm)
1.18"
(30mm)
0.63 to 1.18"
(16 to 30mm)
CAN CANopen D Digital
Connector, Cable
Connector, Cable,
Terminal Box
Connector, Cable,
Terminal Box
Cable CAN, SSI
DN DeviceNet GC Gray Code
CAN, SSI, Profi,
RS232
NB, GC, SSI,
RS232, CAN,
Profi
SSI, RS232, CAN,
Profi
13x16 bits 6,000 -20 to +85
12x12 6,000 0 to +70
13x16 bits 6,000 -20 to +85
13x16 bits 3,600 -20 to +80
13x16 bits 3,000 -20 to +40
NB Natural Binary Profi Profibus
PWM Pulse width Modulation S/C Sin/Cos
SSI Serial Synchronous
Interface
TB Terminal Box X Excess Gray Code
16 |
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| Product Selection Guide www.beisensors.com
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BEI Sensors
| 17
Magnetic Encoders and Hall Effect Sensors
Rotary Incremental Encoders
Model Body Shafted
Through
Shaft
Blind
Shaft Shaft/Bore Size Terminations
Output Options
(See Below)
Resolution (Max)
Mechanical Speed
RPM (Max)
Standard
Operating
Temp ºC
AvAilAble options for use in extreme environments - see pAge 8
Hazard Area
(See Pg 9)
Wet
Dirty/ Dusty
Extended
Temp
High
Shaft Load
Corrosive/
Washdown
High Shock/
Vibration
HHM3
HHK5
HHM5
1.18"
(30mm)
2.28"
(58mm)
2.28"
(58mm)
Rotary Single-Turn Absolute Encoders
Through
Model Body Shafted
Shaft
0.16 to 0.24" (4 to 6mm)
0.24 to 0.39" (6 to 10mm)
0.24 to 0.39" (6 to 10mm)
Blind Shaft Shaft/Bore Size Terminations
Connector,
Cable
Connector,
Cable
Connector,
Cable
D
D
D
Output Options
(See Below)
1,024 6,000
1,024 6,000
1,024 6,000
Resolution (Max)
Mechanical Speed
RPM (Max)
-40 to +100 (at 5Vdc)
-40 to +100 (at 5Vdc)
-40 to +100 (at 5Vdc)
Standard
Operating
Temp ºC
AvAilAble options for use in extreme environments - see pAge 8
Hazard Area
(See Pg 9)
Wet
Dirty/ Dusty
Extended
Temp
High
Shaft Load
Corrosive/
Washdown
High Shock/
Vibration
18 |
BEI Sensors
AHK3
AHM3
AHM5/AXM5
OUTPUT
OPTIONS:
| Product Selection Guide www.beisensors.com
1.18"
(30mm)
1.18"
(30mm)
2.28"
(58mm)
A Analog (ex: 4-20 mA, 0-10V, etc) BCD Binary Coded Decimal
0.16"
(4mm)
0.16 to 0.24" (4 to 6mm)
0.24 to 0.39" (6 to 10mm)
CAN CANopen D Digital
Connector,
Cable
Connector,
Cable
Connector,
Cable
DN DeviceNet GC Gray Code
A, CAN, SSI
SSI, CAN, A,
PWM
SSI, A, PWM
12 Bits 6,000 -40 to +85
12 Bits 6,000 -40 to +85
12 Bits 6,000 -40 to +85
NB Natural Binary Profi Profibus
PWM Pulse width Modulation S/C Sin/Cos
SSI Serial Synchronous
Interface
TB Terminal Box X Excess Gray Code
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BEI Sensors
| 19
Magnetic Encoders and Hall Effect Sensors
Rotary Multi-Turn Absolute Encoders
Model Body Shafted
Through
Shaft
Blind
Shaft Shaft/Bore Size Terminations
Output Options
(See Below)
Resolution (Max)
Mechanical Speed
RPM (Max)
Standard
Operating
Temp ºC
AvAilAble options for use in extreme environments - see pAge 8
Hazard Area
Wet
Dirty/ Dusty
Extended
Temp
High
Shaft Load
Corrosive/
Washdown
(See Pg 9)
High Shock/
Vibration
THM4/THX4
THK4
THM5/TXM5
THK5
Hall Eect Sensors
Model Body Shafted
8360 82mm
1.42"
(36mm)
1.42"
(36mm)
2.28"
(58mm)
2.28"
(58mm)
Through
Shaft
Blind Shaft
0.24 to 0.39" (6 to 10mm)
0.24" (6mm) Connector SSI, CAN, A
0.24 to 0.39" (6 to 10mm)
0.24 to 0.59"
(6 to 15mm)
Shaft/Bore
Size Terminations
20.3mm (spline)
Connector
Connector,
Cable
Connector,
Cable
Connector,
Cable
Output Options
(See Below) Resolution
PWM, CAN,
Programmable
SSI, CAN, A
SSI, CAN, PWM,
A
SSI, CAN, PWM,
A
12 Bit
12x13 Bits 12,000 -40 to +85
12x13 Bits 12,000 -40 to +85
12x16 Bits 6,000 -40 to +85
12x16 Bits 6,000 -20 to +85
Standard
Operating
Linearity Range of Motion
0.6% 15° to 360° -30 to +85
Temp ºC
Spring Return
AvAilAble options for use in extreme environments - see pAge 8
Hazard Area
(See Pg 9)
Wet
Dirty/ Dusty
Extended
Temp
High
Shaft Load
Corrosive/
Washdown
High Shock/
Vibration
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BEI Sensors
9960 37mm
9360 41mm
HCW4 50mm
ACW4 50mm
TCW4 52mm
OUTPUT
OPTIONS:
| Product Selection Guide www.beisensors.com
A Analog (ex: 4-20 mA, 0-10V, etc) BCD Binary Coded Decimal
Shaft system w/magnet sold separately,
ref M9105 Series
Shaft system w/magnet sold separately,
ref M9105 Series
Shaft system w/magnet sold separately,
ref M9105 Series
9.5mm
(blade)
4.6mm Connector
Connector,
Cable
Cable Incremental 1024
Cable
Cable
CAN CANopen D Digital
PWM, CAN,
Programmable
PWM, CAN,
Programmable
A, PWM, CAN,
SSI
A, PWM, CAN,
SSI
DN DeviceNet GC Gray Code
12 Bit
12 Bit
12 Bit
12 x13 Bit
0.6% 15° to 360° -40 to +125
0.6% 15° to 360° -40 to +85
n/a
±0.3%
±0.3%
single turn
NB Natural Binary Profi Profibus
0° to 360°
continuous rotation
15° to 360° PWM and
analog 0° to 360°
CANopen, SSI
8,192-turn, continuous
rotation
PWM Pulse with Modulation S/C Sin/Cos
-40 to +85 n/a
-40 to +85 n/a
-20 to +85 n/a
CW,
CCW
CW,
CCW
SSI Serial Synchronous Interface
TB Terminal Box X Excess Gray Code
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BEI Sensors
| 21
Potentiometers
Rotary Potentiometers
Series Range of Motion Package Size
Number of
Outputs/Type Life Drive Interface Supply Voltage
Standard
Operating
Temperature °C
Linearity Spring Return Termination
Wet
AvAilAble options for use in extreme environments - see pAge 8
Dirty/
Dusty
Extended
Temp
High Shaft
Load
Corrosive/
Washdown
Hazard Area
(See Pg 9)
High Shock/
Vibration
1200-2800 320° to 358°
9850/9860 85°, 130° 53 x 25mm
5320 240° 18x16x12mm
Linear Potentiometers
Series Range of Motion Package Size
1 to 12’’
700
(25.4 to
304.8mm)
22.225 to
76.20mm
0.375L 0.5’’Ø
(9.52L 12.7mm Ø)
1 to 8
1 or 2/Analog
ratiometric
1/Analog
ratiometric
Number of Outputs/
Type Life
1/Analog
ratiometric
6
2x10
to 50x10
1 x 10
1 x 10
6
6
6
5 x 10
Solid Shaft,
Flatted
Blind
Shaftkey
Solid Shaft,
Flatted
5
Threaded
0.5W to 7W
not to exceed
400V
0.15 W -40 to +125
0.25 W -40 to +125
Drive
Interface Supply Voltage
Shaft,
0.25 W/in -40 to +300
-55 to +125
Standard
Operating
Temperature °C
0.15 to 0.5
2% CW, CCW
2%
Linearity Spring Return Termination
2%
Solder
Terminals
Metri Pack
150.2, 3-pin, 6-pin
Terminal
Board
Flying Lead,
3-Wire
Wet
AvAilAble options for use in extreme environments - see pAge 8
Dirty/ Dusty
Extended
Temp
High Shaft
Load
Corrosive/
Washdown
Hazard Area
(See Pg 9)
High Shock/
Vibration
22 |
BEI Sensors
1 to 12’’
600
6300 50 to 100mm
6400
9600 12.7 to 38.1mm
OUTPUT
OPTIONS:
| Product Selection Guide www.beisensors.com
(25.4 to
304.8mm)
2 to 20’’ (50.8 to
508mm)
A Analog (ex: 4-20 mA, 0-10V, etc) BCD Binary Coded Decimal
1 to 12 x 0.62’’
(25.4x304.8x
15.75mm)
77 to 1077mm x
22mm
3.3 to 21 x 0.48’’ (83.82 x 533,4 x
12.19mm)
27 to 52mm x
13mm x 9mm
1/Analog
ratiometric
1/Analog
ratiometric
1/Analog
ratiometric
1/Analog
ratiometric
6
10 x 10
1 x 10
1 x 10
1 x 10
Threaded
6
In Cylinder
6
In Cylinder 0.5W per 2’’ -40 to+125
6
CAN CANopen D Digital
Shaft,
Shaft
0.25 W -55 to +125
0.5W per 50mm
0.25 W to
0.75W
-40 to+125
-40 to +135
DN DeviceNet GC Gray Code
0.7% to 0.08%
0.75% to
0.038%
0.75% to
0.038%
1% to 0.25% Compression Solder lugs, 3
NB Natural Binary Profi Profibus
Flying Lead,
3-Wire
Flying Lead,
3-Wire,
Pressure
header
Flying Lead,
3-Wire,
Pressure
header
PWM Pulse width Modulation S/C Sin/Cos
SSI Serial Synchronous
Interface
TB Terminal Box X Excess Gray Code
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BEI Sensors
| 23
Sensor Support Products
Mechanical Hardware
A wide range of couplings, mounting brackets, adapters, protective covers, and measuring wheels are available.
Cable and Cable Assemblies
Low capacitance data cables and cable assemblies are available in varying lengths and with multiple connector options.
Mating Connectors
A wide variety of mating connectors are available to interface with BEI Sensor products.
Inclinometers
BEI Sensors’ sturdy and compact inclinometers offer high resolution, excellent sealing against harsh environments, and a variety of output options.
Draw Wire Solutions
Draw wire sensors offer a simple solution to measure linear speed and position. They are available in ranges from 1,200 and 50,000 mm in a variety of incremental and absolute output options.
Intrinsic Safety Barrier
This Galvanically Isolated Electronic Module is the perfect complement to BEI Sensors’ intrinsically safe encoders. Together with our cable assemblies, they are a completely engineered solution for operation in Class I and Class II Division 1 Hazardous Environments. This single barrier provides both power and signal isolation for an incremental encoder with differential quadrature outputs and an index. This all-in-one approach saves the cost and inconvenience of buying separate power and signal barriers as required by other systems. This barrier is galvan ically isolated and saves the added cost of maintaining a high integrity earth ground. With differential line driver outputs, this barrier can be used to carry signals up to 500 feet with a bandwidth of up to 250 kHz.
HAZARDOUS AREA
INTRINISCALLY
SAFE TELEMETERING
EQUIPMENT
SUPPLY
VOLTAGE ±5%
OV
A A
OUTPUT
B
SIGNALS
B
Z Z
Note: This system diagram is for general information only.
NON-HAZARDOUS AREA
H A Z A
5VH
R
POWER
D
0VH
ISOLATION
O U
S
A
Z
A
O
B
N E
B Z
Z
BEI INTRINSIC
SAFETY BARRIER
S A F E
VS
Z
OV
O N E
A A
B B
Z Z
NON HAZARDOUS AREA APPARATUS
POWER SUPPLY OV
A A
B B
Z Z
Optical Isolator Module Divide-By Module
This is a versatile interface between an incremental encoder and any receiving electronics. It accepts single ended or differential inputs and provides single ended or differential outputs in either an open collector or line driver configuration.
It accommodates all standard operating voltages from 5 to 28 VDC. Up to eight Optical Isolator Modules can be daisy-chained to provide multiple, simultaneous outputs to controllers or PLC’s. This Optical Isolator can help clean
for applications where a different resolution output is needed from the same encoder source. When ordering, make sure to
specify the divide-by amount in the model number. up noisy signals by converting to a differential line driver output. It has a 1 MHz throughput capability and can be used wherever a fast. optically isolated interface is required.
Serial-to-Parallel Converter Module
Dual Encoder USB Interface
The Encoder USB Interface translates encoder position to industry standard USB 2.0 format that can be read by a computer. Each module can handle signals from two encoders. The module can be programmed through the USB interface for number of bits,
clock speed and position offset for absolute SSI encoders. For
cable runs with the simplicity of a low cost twisted pair cable to
interface to a parallel-input PLC or controller. Serial input type is
selectable along with clock speed (for SSI) or baud (for RS422).
This module accepts inputs from 5 to 28 VDC and has output
options of Vout=Vin, Vout=5V regulated or Vout = Open Collector.
incremental encoders, count mode (X1, X2, X4), reset, preset, and preset/reset on index are programmable through the USB input. The Encoder USB interface is ideal for system setup and debugging,
Encoder Signal Broadcaster
data acquisition and PC based control applications.
Anti-Dither Module
This module performs a specialized yet critical function for applications that may be subject to position errors due to stop/start cycles or vibration environments that are not using the direction­detection functions provided by a
quadrature signal. It accepts A and B signals and, through internal discrimination circuitry, passes the signals through only when there has been true movement of the encoder. This is especially useful in web processes, handling and inspection systems that use conveyors and simple speed control in applications that are subject to vibration.
signals to four independent devices. Each of the broadcast signals is optically isolated. This compact package also allows for signal processing options, such as anti-dither filter, integer divide­by or pulse and direction outputs, to be incorporated into each of the four broadcast signals independently. The broadcaster is ideal for driving multiple receivers from a single encoder in applications like electronic line shafting or synchronization of multiple devices to a single operation.
This module accepts single ended or differential inputs and divides the signal by a factory set number from 2 to 256. The resulting output signal is a reduced resolution of the input signal. Ideal for use in machine retrofitting and
The Serial-to-Parallel Converter takes serial data from either a SSI or RS-422 source and converts it to a 15 bit parallel output. This replaces the high cost and noise susceptibility of long, parallel
The Encoder Signal Broadcaster accepts standard incremental encoder inputs, (two channels in quadrature plus an index and complements) and can broadcast up to four encoder
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SwiftComm™ Wireless Sensor Interface Extensive Product Adaptability
A Secure, Robust Wireless Interface with Built-in Reliability
Necessary for Real-Time Industrial Control
With the BEI SwiftComm wireless industrial sensor interface the machine designer is free to install sensor equipment without the expense and constraints of a hard-wired system. Installations in difficult applications like cranes, rotating tables or mobile applications, are greatly simplified.
The SwiftComm system includes the transmitter-receiver pair, which communicates using a point-to-point frequency-hopping
2.4 GHz RF protocol. Because of its flexible input/output electronics, it can interface with many different industrial sensors and control systems. Simply connect the SwiftComm transmitter to the sensor and the SwiftComm receiver to your control system and apply power. That’s it. No complicated cabling is required.
SwiftComm’s proprietary radio protocols include a broad security code range, data encryption, handshaking, interference recovery, and error checking. Ruggedness and flexibility are further enhanced with SwiftComm’s NEMA 4 weatherproof enclosures, panel mounting options, antenna choices and wide-range DC power inputs. SwiftComm is available with an incremental or SSI output, or with an optional explosion proof transmitter housing.
Robust Signal
BEI’s SwiftComm operates on the 2.4 GHz ISM radio band and uses Adaptive Frequency Hopping Protocol (AFH). This helps avoid data interruptions due to frequency interference. If a particular radio channel encounters interference, SwiftComm seamlessly hops to another open channel. To enhance RF link reliability even more, when SwiftComm detects interference on a channel, that channel is dropped from the hop sequence. If the available channels list ever becomes exhausted, previous dropped channels are retested to see if they are clear.
SwiftComm’s patent pending technology can even overcome data loss due to link interruption. Internally and transparent to the user, SwiftComm keeps track of the sensor’s output signal. If SwiftComm encounters packet loss from temporary link interruption, it fills in output information based on the historical data trend and processes this information in place of the lost packet. SwiftComm corrects for any accumulated error and seamlessly sends the corrected data to the controller. Even in environments where occasional packets are lost, SwiftComm will transmit a continuous stream of data to the control system
Real Time Control
It is critical in any motion control application to have minimum lag time in signal transmission. SwiftComm is one of the fastest wireless sensor interfaces available. Data is relayed between the transmitter and receiver every 600 microseconds (µs). Because SwiftComm is a point-to-point configuration, there is minimal latency.
Secure Transmission
SwiftComm provides a very secure system for data to travel wirelessly. The transmitter and receiver each have a 40-bit hard coded security code. These codes are programmed at the factory and give the system a range of over 500 billion possible unique codes. BEI has developed its own proprietary protocol for SwiftComm, which is not available to the public. Additionally, the data is transmitted with a high-level encryption algorithm and pseudo-random frequency hopping. This provides additional levels of data security to assure that your data is protected.
Long Range
Because motion control applications can vary widely, SwiftComm has a 50 mW radio for reliable long-range communication. In most open situations, a reliable link distance of up to 1,000 feet is possible. Inside buildings, a reliable link distance on the order of 300 feet can be expected.
.
BEI Sensors’ exhaustive experience and capabilities in design, engineering and manufacturing allow us
to provide innovative adapted products and complete custom solutions to meet unique position sensor
requirements. For decades we have provided thousands of modifications to all our standard products. From
customizations as simple as adding a connector or changing a shaft size to merging parts of two standard
products, BEI takes pride in its ability to adapt to any customer’s product needs.
Other adaptations require more significant changes, such as the modification of a product’s size and
shape so that it will fit into a particular package design. Complete customization, where the technology
itself is adapted to meet a customer’s requirements, is also fully within BEI’s capabilities. Our experienced
engineering team works closely with customers to help specify their requirements, outline a design, develop
prototypes, and—after final customer approval—move the custom sensor into production.
BEI Sensors has the ability and willingness to make these types of modifications, ensuring that you will
receive a position sensor configured to your specifications, allowing drop-in installation and simplifying
production and assembly at your facility. If you are not finding exactly what you need in this catalog, just ask
and we will be happy to create a customized solution with you.
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| Product Selection Guide www.beisensors.com
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Backed by Extensive International Resources
BEI Sensors is a brand of Custom Sensors & Technologies (CST) is a specialist in sensing, control and motion products. Through its brands—BEI Kimco, BEI Sensors, BEI PSSC, Crouzet, Crydom, Kavlico, Newall and Systron Donner Inertial—CST offers customizable, reliable and efficient components for mission-critical systems in Aerospace & Defense, Transportation, Energy & Infrastructures, Commercial & Industrial OEMs, Medical, Food and Beverage and Building Equipment markets.
Focused on premium value offers and committed to excellence, CST—with 4,700 employees worldwide and sales of $660M US in 2011—is the dependable and adaptable partner for the most demanding customers. www.cstsensors.com
bei sensors headquarters
North AmericA
7230 Hollister Avenue | Goleta, CA 93117 USA Tel: 800-350-2727 or 805-968-0782 Fax: 800-960-2726 or 805-968-3154 email: contact@beisensors.com www.beisensors.com
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04/2012
worldwide sales offices
chiNA ANd hoNg KoNg
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tAiwAN, JApAN, SoutheASt ASiA, ANd pAcific
Custom Sensors & Technologies South East Asia & Pacific 2F, No. 39, Ji-Hu Rd. Nei-Hu Dist. Taipei 114 Taiwan Tel: +886 (0) 2 8751 6388 | Fax: +886 (0)2 2657 8725 email : eap@cstsensors.com email: taiwan@cstsensors.com
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BrAZiL
Custom Sensors & Technologies Latinoamerica Alameda Rio Negro 1030 – cj.1803 - Alphaville Barueri SP – CEP 06454-000 Brazil Tel: +55 (11) 2505 7500 | Fax: +55 (11) 2505 7507 email: brasil@cstsensors.com
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