BEI Sensors HS25 User Manual

HS25 Incremental Optical Encoder

The HS25 combines the
rugged, heavy-duty features
usually associated with
shafted encoders into a
hollow-shaft style. Its design
includes dual bearings and
shaft seals for NEMA 4, 13
and IP65 environmental
ratings, a rugged metal
housing, and a cable gland.

This low-profile design,
just 2” deep, is easily mounted on a through shaft. Securing the encoder to the shaft
is simple with a collet-style single screw clamp. The optional anti-rotation tether block
maintains housing stability during operation. The HS25 is designed to accommodate
shafts up to 3/4” in diameter. With optional insulating inserts, it can be mounted on
smaller diameter shafts. Applications include motor feedback and vector control, paper
converting and printing industries, robotic control, web process control along with many
other applications.

Special Models of the HS25 Incremental Encoder are available with one or more of the fol­lowing certifications. Consult factory for details.

EN 55011
and EN 61000-6-2

UL 12.0035X
UL 12.0082X

CENELEC
II 1 G Ex ia IIB/IIC T4
II 3 G Ex nA IIB T4 Gc

U.S. Standards Class I, Group A,B,C & D;
Class II Group E, F & G

Canadian Standards

C

Class I, Zone 0, Group IIC

Class I, Div 2, Group A,B,C & D;
Class II, Div 2, Group F & G

Mechanical Specifications

Shaft Bore: 0.375”, 0.750”, 0.625”, 0.500”, dia. 0.625” and under are

supplied with insulating sleeves.

Allowable Misalignment: 0.005: T.I.R. on mating shaft 0.75” from shaft end
Bore Runout: 0.001” T.I.R.
Starting Torque at 25° C: Through shaft version (SS) = 7 in-oz (max);

Blind shaft version (BS) = 4 in-oz (max)

Bearings: 52100 SAE high carbon steel
Shaft Material: 6061-T6 aluminum alloy
Bearing Housing: Die cast aluminum with protective finish
Cover: Die cast aluminum with protective finish
Bearing Life: 7.5 X 109 revs (25,000 hrs at 2500 RPM)
Maximum RPM: 6,000 RPM (see Frequency Response, below)
Moment of Inertia: 17 X 10
Weight: 9 oz typical

–4

oz-in-sec

2

Electrical Specifications

Code: Incremental
Output Format: 2 channels in quadrature, 1/2 cycle index gated

with negative B channel

Cycles per Shaft Turn: up to 2048 (see table A, this page)
Supply Voltage: 5 to 28 VDC available (see note 5)
Current Requirements: 100 mA typical + output load, 250 mA (max)
Voltage/Output: (see note 5)

15V/V: Line Driver, 5–15 VDC in, V
28V/V: Line Driver, 5–28 VDC in, V
28V/5: Line Driver, 5–28 VDC in, V
28V/OC: Open Collector, 5–28 VDC in, OC

Protection Level: Reverse, overvoltage and output short circuit
Frequency Response: 100 kHz (see note 7)
Output Terminations: (see table 1, back page)
Note: Consult factory for other electrical options

= Vin

out

= Vin

out

= 5 VDC

out

out

Environmental Specifications

Enclosure rating: NEMA 4 & 13 (IP65) when ordered with shaft seal

and a cable gland.
Temperature: Operating, 0º to 70ºC; extended temperature testing up to

85ºC available (see note 8); Storage, -25º to 90º C unless extended tem­perature option called out

Shock: 50 g’s for 11 msec duration
Vibration: 5 to 2000 Hz @ 20 g’s
Humidity: 98% RH non-condensing

NOTES & TABLES: All notes and tables referred to in the text can be found

on the back of this page.

HS25 Incremental Ordering Options FOR ASSISTANCE CALL 800-350-2727

Use this diagram, working from left to right to construct your model number (example: HS25F-62-R1-SS-1024-ABZC-28V/V-SCS18).
All notes and tables referred to can be found on the back of this page.

HS25

TYPE:

HS = Hollow Shaft

25 = 2.5” Encoder

Diameter

X =

Express

Encoder

HOUSING CONFIG:

F = Standard

EXPRESS ENCODERS

These commodities, technology or software if exported from the United States must be in accordance with the Bureau of Industry, and Security, Export Administration regulations. Diversion contrary to U.S law is prohibited.

SHAFT BORE:

75 = 0.750”
62 = 0.625”
50 = 0.50”
37 = 0.375”

TETHER:

Blank = None

R1 = Tether Block

and Pin

R2 = Tether Arm

®

Items highlighted with are standard Express Encoders and ship in one to three days.

Tel: [phone] | Fax: [phone]
7230 Hollister Ave., Goleta, CA 93117-2807 | www.beisensors.com

SHAFT SEAL

CONFIGURATION:

SS = Through Shaft Rubber Seals
BS = Blind Shaft Rubber Seal
FS = Through Shaft Felt Seals
BFS = Blind Shaft Felt Seal
See note 2

CYCLES PER

(Enter Cycles)

NO. OF CHANNELS:

A = Single Channel
AB = Dual Quad. Ch.

ABZ = Dual with Index

AZ = Single with Index

TURN:

See table A

See note 3

VOLTAGE/OUTPUT:

28V/V = 5–28V
28V/5 = 5–28Vin/5V
28V/OC = 5–28Vin/OC

COMPLEMENTS:

C = Complementary

Outputs

See note 4

HAZARDOUS
AREA RATINGS:

in/out

See note 5

M12 = MS3112E12-10P
SCS = Shielded, Jacketed Cable with Cable
gland seal and cable length in inches,

(i.e. SCS18 = 18 inches)
SCS18-M18 = SM18 connector on end of cable
with length specified in inches
(i.e. SCS18-M18)
M18 = MS3101F18-1P
See table 1 and note 9

Blank = None

out

EX = Intrinsically Safe

out

NI = Non-Incendive
Contact factory for
voltage options

OUTPUT TERMINATION:

Specification No. 02065-001 Rev.08-13

SPECIAL
FEATURES:

S = Special
features specified
on purchase order
(consult factory)

See note 6

HS25 Incremental Optical Encoder

Notes and Tables

The connector style will determine pinouts. For example, an encoder with
ABC channels and an M18 connector uses the table to the right.

Table 1: Incremental Output Terminations

AA
BB
ZA

—B

M18 CONNECTOR

PIN CHANNEL

AA
BB
CZ
D+V
E—

F0V
GCG
HA

IB

JZ

AA

M12 CONNECTOR

PIN CHANNEL

AA
BB
CZ
D+V
E—
F0V
GCG
HA
JB
KZ

AA
BB
CZ
D+
E—

F0
GC
HA

IB

JZ

Notes and Tables

M18 CONNECTOR

PIN CHANNEL

AA
BB
CZ
D+V
E—

F0V
GCG
HA

IB
JZ

AA

BB

CZ

D+

E—

F0
GC
HA

JB
KZ

Dimensions Notes

Thru Shaft Version

R1 Tether Block
and Pin

M12

HS25 Disc Resolutions

10 12 60 88 100 122 250 360
500 512 1000 1024 2000 2048

Other resolutions available—consult factory.

Figure 1

Output Waveform

CCW Rotation Viewing Face

1. The typical hollow shaft product is supported by, and clamped to, the driving

shaft. A flexible tether is used to keep the housing from rotating.

2. The rubber shaft seal is recommended in virtually all installations. The most
common exceptions are applications requiring a very low starting torque or those
requiring operation at both high temperature and high speed. For these excep­tions, a felt shaft seal is recommended. Felt seals require very low starting torque
and can virtually eliminate frictional heat. Encoders ordered with felt shaft seals
will have an enclosure rating of IP50 and will have less than 1/10th the Starting
Torque specified under Mechanical Configurations.

3. Non-standard index widths and multiple indices are available by special order. Consult
factory.

4. Complementary outputs are recommended for use with line driver type (source/sink)
outputs. When used with differential receivers, this combination provides a high degree
of noise immunity.

5. Output IC’s: Output IC’s are available as either Line Driver (LD) or NPN Open

Blind
Shaft

Version

Collector (OC) types. Open Collectors require pull-up resistors, resulting in higher
output source impedance (sink impedance is similar to that of line drivers). In
general, use of a Line Driver style output is recommended. Line Drivers source or
sink current and their lower impedance mean better noise immunity and faster
switching times. Warning: Do not connect any line driver outputs directly to circuit
common/OV, which may damage the driver. Unused outputs should be isolated
and left floating. Our applications specialists would be pleased to discuss your

TOLERANCES:
.XX=±0.01, .XXX=±0.005

system requirements and the compatibility of your receiving electronics with Line
Driver type outputs.

28V/V: Multi-voltage Line Driver (7272*): 100 mA source/sink. Input voltage 5 to

R2 Tether Arm

28 VDC +/- 5% standard (Note: V
used with 5 volt supply. Supply lines are protected against overvoltage to 60 volts

= Vin). This driver is TTL compatible when

out

and reverse voltage. Outputs are short circuit protected for one minute. Supply
current is 120 mA typical (plus load current). This is the recommended replace­ment for 3904R and 7406R open collector outputs with internal pullup resistors. It
is also a direct replacement for any 4469, 88C30, 8830 or 26LS31 line driver

28V/5: Multi-voltage Line Driver (7272*): 100 mA source/sink. Input voltage 5 to 28
VDC +/- 5% standard, internally regulated with 5V (TTL compatible) logic out. Supply
lines are protected against overvoltage to 60 volts and reverse voltage. Outputs are
short circuit protected for one minute. Supply current is 90 mA typical (plus load cur­rent).

15V/V: Multi-voltage Line Driver (4469*): 100 mA source/sink. Input voltage 5 to
15 VDC +/- 5% standard (Note: V
volt supply. Supply lines are protected against overvoltage to 60 volts and reverse

= Vin). TTL compatible when used with 5

out

voltage. Outputs are short circuit protected for one minute. Supply current is 90
mA typical (plus load current). This is a direct replacement for the 4469 Line
Driver.

Table 1Table A

Incremental Output

M18 CONNECTOR

PIN CHANNEL

Terminations

The connector style will
determine pinouts. For
example, an encoder
with ABC channels and
an M18 connector uses
the table to the right.

M14 CONNECTOR M16 CONNECTOR CHANNELS DESIGNATED IN MODEL NO.

PIN PIN ABZ ABC

HI

LO

Tel: [phone] | Fax: [phone] | 7230 Hollister Ave., Goleta, CA 93117-2807

www.beisensors.com

EA
DB
CC
BD +V (SUPPLY VOLTAGE)

FE
AF 0 V (CIRCUIT COMMON)

WIRE COLOR DA 15P CHANNELS DESIGNATED IN MODEL NO.

(22AWG) CONNECTOR

YEL 13 AAA

BLUE 14 BBB

ORN 15 Z—Z
W-Yel10—
W-Blu 11 —B B

W-Orn 12 —— Z

RED 6 +V (SUPPLY VOLTAGE)

BLK 10 V (CIRCUIT COMMON)

GRN 9 CASE GROUND (CG) (except H20)

WHITE SHIELD DRAIN (Shielded Cable Only)

G CASE GROUND (CG) (except H20)

V

V
G

ABZ ABC ABZC

M12 CONNECTOR

PIN CHANNEL

28V/OC: NPN Open Collector (3904*, 7273*). Current sink of 80 mA max. Current
sourced by external pull- up resistor. Output can be pulled up to voltage other than
supply voltage (30 V max). Input voltage 5 to 28 VDC +/- 5% standard. Supply
current is 120 mA typical. This replaces prior IC’s with designations of 3904, 7406,
3302, 681 and 689. 5V/OCR, 15V/OCR, 24V/OCR: Open Collector (3904R*,

V

7406R*, 7273R*): Current sink of 70 mA max. Includes internal pull-ups sized
at approximately 100 ohms/volt. Max current source is 10 mA. Supply current

V
G

is 100 mA typical, 120 mA with internal pull-ups. The 5V/OCR, 15V/OCR and
24V/OCR are often replaced by the 28V/V in system upgrades.

3904, 3904R, 4469, 5V/V, 5V/OC, 5V/OCR, 9V/OC: Intrinsically safe line
driver and open collector outputs. These drivers are specific to intrinsically safe
encoders, and are installed per the appropriate control drawings listed in Table

2.1 on page 48.

6. Special –S at the end of the model number is used to define a variety of non­standard features such as special shaft lengths, voltage options, or special testing.
Please consult the factory to discuss your special requirements.

7. Higher frequency response may be available. Please consult with the factory.

8. Extended temperature ratings are available in the following ranges:

-40 to 70°C, -40 to 85°C, –20 to 105°C and –40 to 105°C depending on
the particular model. Some models can operate down to -55°C. Extended
temperature ranges can affect other performance factors. Consult with factory
for more specific information.

9. Mating straight plug receptacles may be ordered from the factory:

For M12 use MS3116F12-10S, For M14 use MS3106F14S-6S
For M14/19 use MS3116J14-19S, For M16 use MS3106F16S-1S
For M18 use MS3106F18-1S, For M20 use MS3106F20-29S