BBQ AND SIDE BURNER
GAS CONVERSION INSTRUCTIONS
95164K
DISCOVERY i-1000
NATURAL GAS
CONVERSION KIT
Suits Discovery Series (2002 onwards)
Kit includes:
1 x NG Hose and Regulator (Sold separately in USA)
5 x 1.9mm Injectors Hex N/G M5 Thread (code: 040145)
1 x 1.7mm Injector Hex N/G M5 Thread (code: 040170)
1 x NG Label (code: 020404) SL4000 Series
95170K and 95170SL
SIGNATURE 3000S AND
SL4000 NATURAL GAS
CONVERSION KIT
Suits the following BeefEater models:
Signature S-3000 Series (August 2002 onwards)
Balcony Series (August 2002 onwards)
Kit includes:
1 x N/G Hose and regulator (Sold separately in USA)
6 x 2.10mm Hex Head N/G injectors M5 Thread
1 x Pilot jet Injector 0.95mm 040259
– previously 95170SL only
(Not required for Signature 3000S)
1 x NG Label (code: 020404)
95167
SIGNATURE 3000E
NATURAL GAS
CONVERSION KIT
Suits models from 2011 onwards
Kit includes:
1 x Label “NATURAL GAS” Black 020404
5 x Injector NG 2.10 mm M6 040178
1 x Injector NG 2.10 mm M5 040168
1 x Nat/Gas Hose & Reg PVC 750mm 95162
(Sold separately in USA)
Important Safety Instructions
WARNING
All service to the appliance must be undertaken by a
qualified gas service agent.
Do not smoke or use a naked flame within the vicinity of the
appliance or gas line when performing gas conversion or
service of any kind.
Always carry out a gas leak test after any work has been
carried out on the appliance.
If your barbecue is fitted with an optional side burner, gas
conversion must be carried out at the same time.
Always use the correct size socket spanner / wrench to
remove or replace the gas injectors. Do not use pliers or
any other type of tool that may squeeze the head of the gas
injector. This may cause the gas orifice to change shape
thereby adversely affecting the gas flow to each burner.
Gas injectors are made of brass and have a fine thread which
must be treated with care when being handled. Remove and
replace injectors with care.
BBQ AND SIDE BURNER GAS CONVERSION INSTRUCTIONS
DISCOVERY i-1000 SERIES
LPG to Natural Gas Conversion
1. Removing And Replacing Gas Injectors
• Turn off the gas supply valve on the gas cylinder. Ensure
that all gas controls on the barbecues are in the OFF
position.
• Disconnect the hose and regulator from the gas cylinder
and disconnect the gas hose from the barbecue gas inlet
using a 19mm open-ended spanner / wrench.
• Remove all cooking plates, grills, and Vaporizers from
the barbecue.
• Remove the ‘R’ shaped locking clips that hold each
burner in place and remove all burners from the
barbecue. This needs to be done at the rear of the BBQ.
• The gas injectors for each burner are located within
deep pockets on the front firewall of the barbecue.
When fitting the NG gas injectors to the end of the valve body
be sure to seat the injector correctly on the thread before
turning it in a clockwise direction until it is seated firmly in
place. Do not over tighten.
2. Adjusting Low Flame Control Screw
IMPORTANT
For 3000E - Valves do not have Low-Flame adjustment
screw, and are adjusted at factory.
Low flame
adjustment
The low flame adjustment must be carried out for each
burner. The low flame adjustment screw in Ignition valves
is located on the lower right hand corner of the front of the
valve body. The screw can be accessed from the front of the
BBQ by removing the control knob of each burner. To set the
low flame adjustment for Natural Gas, use a 4mm wide, flat
blade screwdriver.
Remove each gas injector from the end of each valve body
using a 6mm socket spanner / wrench, turning gently in a
counter clockwise direction.
Be careful not to block the orifice at the end of the valve
where the gas injector is fitted and do not remove any of the
thread sealing compound from the orifice where the injector
is located.
Look here for
identification reference
Check the identification mark stamped on the Hex Head
of the injector to confirm that it is the correct size (NG:
1.90mm) before proceeding to fit it into the valve.
Non Ignition
Valve Low flame
adjustment
To set the Natural Gas low flame adjustment for Non Ignition
Valves: Use a 2.5mm wide, flat blade screwdriver. The screw
is located inside the knob spindle.
The Low flame adjustment screw must be turned counterclockwise ¾ turn.
3. Connecting the Natural Gas Hose and Regulator.
Connect the Natural Gas hose and regulator (where
applicable) to the gas inlet on the barbecue using a 19mm
spanner / wrench. Tighten firmly but do not over tighten.
Connect gas regulator to gas source line and perform a gas
leak test as per instructions in the barbecue operating and
assembly instructions.