Beefeater BS30050 User Manual

Assembly and Operating Instructions

SIGNATURE SERIES

PLUS, S-3000E, S-3000S BALCONY

FOR OUTDOOR USE ONLY AUSTRALIA / NEW ZEALAND

WARNING

TIPS & INFORMATION

ENVIRONMENTAL TIPS

CONTENTSCONGRATULATIONS

Dear customer,

Congratulations and thank you for choosing our barbecue� We are sure you will find it a pleasure to use� Before you use the barbecue, we recommend that you read through the relevant sections of this manual, which provide a description of your appliance and its functions�

To avoid the risks that are always present when you use an appliance, it is important that the appliance is installed correctly and that you read the safety instructions carefully to avoid misuse and hazards�

We recommend that you keep this instruction booklet for future reference and pass it on to any future owners�

After unpacking the appliance, please check it is not damaged� If in doubt, do not use the appliance but contact your local customer care centre�

This appliance complies with requirements of Australian Standards AS4557�

CONDITIONS OF USE

These important notes apply to your appliance

• This appliance MUST be installed and serviced only by a qualified licensed person�

• This product is intended for personal, domestic or household use only, not commercial use�

• This product is intended for outdoor use only�

• This product must be installed, operated and maintained as per the instructions�

• Ventilation holes in the unit must not be obscured by the installation�

Please ensure you read the instruction manual fully before you call for service, or a full service fee could be applicable.

Record model and serial number here:

Important safety instructions ��3 Gas cylinder safety ��4 Gas leak test procedure ��4 Tools required ��5 Assembly instructions ��6 Installation instructions ��9 Assembly and gas connection instructions for side burner ��10 Assembly instructions for trolley ��11 Operating instructions ��18 Hood assembly instructions��22 Getting the most from your roasting hood ��23 Help guide ��25 Care and maintenance ��27 Locating your barbecue and side burner ��31 Outdoor installation instructions �� 32 Specifications �� 33 Notes �� 34 Warranty ��35

Please read the user manual carefully and store in a handy place for later reference�

The symbols you will see in this booklet have these meanings:

WARNING

This symbol indicates information concerning your personal safety.

CAUTION

This symbol indicates information on how to avoid damaging the appliance.

IMPORTANT

This symbol indicates tips and information about use of the appliance.

Model number: ��

Serial number: ��

PNC: ��

2 CONTENTS

ENVIRONMENT

This symbol indicates tips and information about economical and ecological use of the appliance.

TIPS & INFORMATION

ENVIRONMENTAL TIPS

WARNING

IMPORTANT SAFETY INSTRUCTIONS

Please read the user manual carefully and store in a handy place for later reference�

IMPORTANT

Important – check for any damages or marks If you find the barbecue is damaged or marked, you must

report it within 7 days if you wish to claim for damage/ marks under the manufacturer’s warranty. This does not affect your statutory rights.

ENVIRONMENT

Information on disposal for users

• Most of the packing materials are recyclable. Please dispose of those materials through your local recycling depot or by placing them in appropriate collection containers.

• If you wish to discard this product, please contact your local authorities and ask for the correct method of disposal.

WARNING

This appliance must be serviced only by a qualified licensed person.

Improper installation, adjustment, alteration or maintenance can cause injury or property damage.

Please contact your nearest Electrolux Service Department for additional information or assistance for an approved installer.

NOTE: This manual must remain with the owner for future reference�

WARNING

• Do not lean over barbecue when lighting.

• Do not leave the barbecue unattended when alight.

• Do not delay lighting once the gas has been turned on.

• Do not store or use aerosol cans in the vicinity of the barbecue.

• Do not store flammable liquids in the vicinity of the barbecue.

• Do not use caustic or abrasive based cleaners on the barbecue.

• Do not attempt to dismantle or adjust the control valves.

• Do not attempt to dismantle or adjust the regulator.

• Do not test for leaks with a naked flame.

• Do not modify the construction of this appliance or modify the injector orifice size.

• Do not obstruct any ventilation of the barbecue.

• Do not allow children to operate or play near the barbecue.

CAUTION

Barbecue is supplied set for LPG. A Natural Gas Conversion kit is available. A Universal LPG and propane conversion kit is included if required. Conversion of this unit to Universal LPG or propane must be carried out by a qualified licensed person and a Certificate of Compliance must be issued to the owner at the completion of the installation and conversion.

3SAFETY

GAS CYLINDER SAFETY GAS LEAK TEST PROCEDURE

Gas Cylinder Safety Information

This appliance is designed to be used with a gas cylinder not exceeding 9KG (20lbs) capacity�

The Gas cylinder must be constructed and marked in accordance with specifications for LP Gas Cylinders of the:(USA) U�S� Dept� of Transportation (DOT) or the National Standard of Canada, CAN/CSA - B339, Cylinders, Spheres or Tubes for the transportation of dangerous goods�

The gas cylinder supply valve must be turned off when the appliance is not in use� Gas cylinders must be stored outdoors, out of reach of children and must not be stored in a building, garage or any other enclosed area�

The gas cylinder used must incorporate a safety collar to protect the valve assembly�

IMPORTANT!

When disconnecting and removing the gas cylinder for the purpose of refilling, always observe the following procedure�

Ensure that all gas control valves on the appliance and the gas cylinder are turned off before disconnecting the gas line from the cylinder�

Do not smoke or use a naked flame near the appliance or gas cylinder while disconnecting the gas line between the appliance and gas cylinder�

Remove the gas cylinder from the enclosure before disconnecting the gas line from the appliance�

Tighten all connections before placing the gas cylinder back in its enclosure�

The Gas Leak Testing Procedure should be conducted every time the gas cylinder is refilled and reconnected to the appliance - before using the appliance�

Regulator connection (Fig 1 & 2)

1� Check that all control knobs are in the ‘Off’ position� 2� Make sure the cylinder valve is off by turning the valve

knob clockwise� 3� Remove the protective cap from the cylinder if present� 4� Leak test the connection with a soapy water solution

(See Gas Leak Testing Procedure) Hose and regulator replacement must be a genuine part

specified for this appliance and is obtainable from your nearest BeefEater stockist�

Use the following procedure to check for gas leaks� Never use a naked flame to check for gas leaks�

FIG 1

Standard POL regulator

Gas shutoff valve

Tighten in this direction

Regulator and hose

Gas cylinder

Protector cap

FIG 2

Bleeder valve screw

Quick connect regulator

Gas shutoff valve

Tighten in this direction

Regulator and hose

Gas cylinder

Protector cap

Bleeder valve screw

1� In a small container, mix up a solution of water and

detergent or soap� Mix the solution well�

2� For LPG make sure that the gas supply valve on the gas

cylinder is turned on� For Natural gas make sure that the gas line is correctly fitted to the appliance�

3� Make sure that the gas control valves on the appliance

are all turned off�

4� Using a brush or spray bottle apply the solution to the

gas line and each join in the gas line� See Fig 3�

5� Bubbling of the solution will indicate that there is a

leak present� 6� Re-tighten or re-seal any joints that are leaking� 7� If a leak persists then contact your distributor or the

manufacturer for assistance�

4 GAS CYLINDER SAFETY

FIG 3

TOOLS REQUIRED

You will need the following tools to assemble your barbecue� 10mm Spanner (wrench) all body nuts

19mm Spanner (wrench) for gas inlet connection

Phillips Head Screwdriver

NOTE: Always use the correct size spanner (wrench) to tighten gas fittings� Ensure that all gas fittings are spanner tightened and then leak tested before continuing with operation of the appliance�

FIG 4

IMPORTANT!

Always check the gas label on the appliance to ensure that you have the correct gas configuration.

FIG 5

For Your Safety

If you smell gas:

1� Shut off gas to the appliance� 2� Extinguish any open flame� 3� Open lid� 4� If odour continues, immediately call your gas supplier or

your fire department�

For Your Safety

1� Do not store or use gasoline or other flammable vapours

or liquids in the vicinity of this or any other appliance�

2� An LPG cylinder not connected for use shall not be

stored in the vicinity of this or any other appliance�

IMPORTANT!

• The cylinder supply system must be arranged for vapour withdrawal. This normally means the cylinder must be upright.

• Do not store a spare LP-gas cylinder under or near this appliance.

• Never fill the cylinder beyond 80% full.

If these directions are not followed exactly, a fire causing death or serious injury may occur.

5TOOLS

ASSEMBLY INSTRUCTIONS

Assembly notes

Before any assembly or installation is attempted it is important that you check for damage or missing parts� Your dealer or the manufacturer must be notified of any problems immediately before proceeding�

The main frame of the barbecue has been factory assembled requiring only the following simple steps for completion� Check the “Gas Type “ label attached to barbecue and side burner to be certain this gas type is the one required for your use eg� Propane / LPG or Natural Gas� See Fig 5�

Trolleys, roasting hoods and side burners are optional so read this manual in conjunction with the manual that comes with each accessory before attaching any other components� Attach the roasting hood last of all�

Assembly procedure

Heat reflectors, burners and vaporisers

The modular vaporiser grid system has been designed to maximise the performance of your BeefEater barbecue the reflectors fit between each burner� They reflect heat from the burners, upwards to the cooking surfaces�

The vaporizers are designed to vaporise fats and juices from the meat� One vaporiser is fitted over each burner that is located under the grill� The vaporisers reduce flare-ups and help to add that great barbecue flavour�

FIG 6

FIG 7

Upper slots for vaporisers

Lower slots for heat reflectors

How many vaporisers and reflectors are there?

MODEL VAPORISER REFLECTOR

2 BNR 2 1

3 BNR 2 2

4 BNR 3 3

5 BNR 3 4

ASSEMBLY INSTRUCTIONS

Fitting the heat reflectors

Completely remove all of the plastic film from the reflectors� The tabbed ends of the heat reflectors face forward to the front of the barbecue frame� The tabs fit into the slots in the front end of the barbecue (behind the control fascia)� Key the tabs of the vaporisers into the lower slots (between the burners)� Key the tabs of each reflector into the slots� If slots are partially covered with enamel, work the tabs until the enamel clears� See Fig 8�

Fitting the burners

Remove the retaining clips from the burners, then fit the burners - open end first, over the brass stem of the control valves at the front of the barbecue, allowing the rear burner lug to locate into the cross-lighting channel and corresponding hole in the support panel at the rear or the barbecue� To secure burners fit retaining clips (“R” shape) into burner lugs� See Fig 9 & 10�

FIG 8

Fitting the vaporisers

Remove the protective plastic film from each vaporiser and then fit the vaporisers to the barbecue� The tabbed ends of the vaporisers face forward to the front of the barbecue frame� The tabs fit into the slots in the front end of the barbecue (behind the control fascia)� Key the tabs of the vaporisers into the upper slots� The vaporisers should be fitted to the same side of the barbecue to which the grill is to be placed� (They will not work if fitted under the plate)� If slots are partially covered with enamel, work the tabs until the enamel clears� See Fig 11 & 12�

FIG 10

FIG 11

FIG 9

7ASSEMBLY INSTRUCTIONS

ASSEMBLY INSTRUCTIONS

Fitting the cooking plates and grills

We recommend fitting the plate to the left-hand side of the barbecue frame (with the drain hole to the extreme left)� The grill or grills can be fitted to the right hand side of the barbecue frame� Grills must always be positioned over the Vaporizer grids� See Fig 13�

BeefEater 2, 3 & 4 burner barbecues come standard with 1/2 plate and 1/2 grill and are approved for use with a maximum of 50% plate over the entire cooking area� Do not replace the grill with another plate as this will cause severe heat damage to the appliance�

BeefEater 5 burner barbecues come standard with 1/3 plate and 2/3 grill and are approved for use with a maximum of 2/3 plate� Do not cover the entire surface of the barbecue frame with plates as this will cause severe heat damage to the appliance�

FIG 12

FIG 15

Neatly line the drip tray with aluminium foil

FIG 16

Add absorbent material

FIG 17

Rear of barbecue

FIG 13

Rear of barbecue

FIG 14

Grease drain hole

Spread the absorbent material out evenly

FIG 18

Ensure that the absorbent material is not more than 6mm deep�

Fitting the grease tray

Neatly line the drip tray with a couple of sheets of aluminium foil� Cut the foil to shape and make sure that the foil sits on the bottom of the tray or corners of the foil so that it does not foul in the tray sliders on the bottom of the barbecue frame� The foil will aid in clean up & help reduce leakage� Fill the tray with a 6mm (1/4”) layer of dry sand or other non-combustible absorbent material to absorb grease� Change the foil and absorbent material regularly to reduce the likelihood of a drip tray fire� See Fig 15-18�

ASSEMBLY INSTRUCTIONS

INSTALLATION INSTRUCTIONS

WARNING

IMPORTANT

This appliance must be installed in accordance with the installation requirements of the LOCAL GAS and ELECTRICITY supply authority, or the appropriate installation code issued by the A.G.A. and the A.L.P.G.A. Servicing should only be carried out by an authorised person.

This appliance:

Must have a minimum clearance from combustible materials of all sides of the barbecue of 450 mm (18”).

Should not be installed under or on any combustible surface.

Must be tested for safe and proper operation on completion of installation and prior to leaving the site. Keep ventilation opening of any cylinder enclosure clear and free of any debris.

Check ‘Gas Type’ label & data plate attached to right side of barbecue.

LP Gas / Propane

A� Fit the regulator to the LPG cylinder� See regulator

connection page 2, Fig 1�

B� Connect the hose and regulator to the gas inlet at the

right hand side of the barbecue� The gas inlet of the barbecue is 3/8 SAE male flare fitting� Do not subject the hose to twisting�

C� Secure all joints spanner (wrench) tight but do not over-

tighten� Check for leaks after turning on gas supply by brushing onto all joints a solution of water and detergent� Bubbling of the solution will indicate leaks� Re-tighten or reseal any leaking joints� If leaks persist turn off the gas supply and consult your dealer�

D� Following operating instructions light each burner and

check for a clear blue flame with just a tip of yellow� Excess yellow tipping can be adjusted using the screw on the side of the burner� Turn the screw in a counter clockwise rotation to remove the yellow�

E� For mobile trolley installations, when using a flexible

hose to a fixed fuel source, a chain or similar restraining device must be fitted to prevent strain on the gas supply hose or accidental uncoupling� Do not subject the hose to twisting�

F� For build-in situations allow adequate ventilation for

the barbecue and cylinder� Keep the cylinder away from heat and allow clear access to the gas supply hose and regulator�

WARNING

The flexible PVC hose assembly supplied must not be exposed to temperatures in excess of 60°C (140°F). DO NOT expose to the sun’s direct heat and DO NOT allow the hose to come in contact with the hot surface of the barbecue body.

Recommended minimum LPG cylinder capacity for use with this appliance is 4kg� Maximum LPG cylinder capacity for use with this appliance is 10kg�

Do not install the gas cylinder beneath the barbecue unless in conjunction with an approved separator panel�

Natural Gas

(Natural Gas installation should be carried out by a qualified gas fitter).

A� BeefEater Natural Gas barbecues are designed

for low pressure (4�0” WC, 1�00KPa) to be used as freestanding units, trolley mounted, or built into brickwork�

B� Fit the natural gas regulator supplied directly to the gas

inlet via hard plumbing and install a shutoff valve within easy reach in the gas line� Secure all joints spanner tight but do not over-tighten� Check for leaks after turning on gas supply by brushing onto all joints a solution of water and detergent� Bubbling of the solution will indicate leaks� Re-tighten or reseal any leaking joints� If leaks persist turn off the gas supply and consult the manufacturer or dealer�

C� Test gas pressure by removing the last burner from the

left hand side of the barbecue and attaching a hose and pressure gauge to the end of the gas valve� Turn on two burners and check the pressure� Inlet pressure should be 4�0” WC or 1�00 KPa�

D� Following operating instructions light each burner and

check for a clear blue flame with just a tip of yellow� Avoid excess yellow tipping by adjusting the screw on the side of the burner, counter-clockwise rotation removes yellow�

E� For mobile trolley installations a chain or similar

restraining device must be fitted to prevent strain or accidental uncoupling of the gas supply line�

D� For build-in situations allow adequate ventilation for

the barbecue�

The barbecue appliance must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system�

Installation to Natural Gas must be carried out by an authorised person.

Yellow tipping

Light blue

Dark blue

Right Wrong

Yellow tipping

Light blue

Dark blue

INSTALLATION INSTRUCTIONS

ASSEMBLY AND GAS CONNECTION INSTRUCTIONS FOR SIDE BURNER

Converting the unit to natural gas

1� Turn off the gas supply valve on the gas cylinder� Ensure

that all gas controls on the BBQ are in the OFF position�

2� Disconnect the hose and regulator from the gas

cylinder and disconnect the gas hose from the barbecue gas inlet using a 19mm open-ended spanner / wrench�

3� Open hood and remove all cooking plates, grills and

vaporisers from the BBQ�

4� Remove the ‘R’ shaped locking clips that hold each

burner in place and remove all burners from the barbecue� This needs to be done at the rear of the BBQ�

5� The gas injectors (also known as jets or nozzles) for

each burner are located within deep pockets at the rear of the BBQ�

6� Remove each gas injector from the end of each jet

holder using a 6mm socket spanner/ wrench, turning gently in a counter clockwise direction� Be careful not to block the orifice at the end of the valve where the gas injector is fitted and do not remove any of the thread sealing compound from the orifice where the injector is located�

7� Check the identification mark stamped on the Hex Head

of the injector to confirm that it is the correct size (NG: 2�10mm)� Screw correct Jets back into place�

8� When fitting the NG gas injectors to the end of the jet

holder be sure to seat the injector correctly on the thread before turning it in a clockwise direction until it is seated firmly in place� Do not over-tighten�

9� Replace all parts into position in the BBQ

10� Refit the burners and secure with the locking clips that

hold each burner is position� Replace the vaporisers, grills and cooking plates� Note: Check the operation of each burner- it may be necessary to open the airmixture screw (located at the burner venturi) a couple of turns to get the correct flame�

Aeration Screw Adjustment

11� Replace the LPG gas type label with the natural gas

label supplied� 12� Leak test using same procedure for LPG, as detailed on page 4�

12� Connect the natural gas hose and regulator (where

applicable) to the gas inlet on the barbecue� Tighten firmly but do not over tighten� Connect gas regulator to gas source line� Perform leak test using same procedure as for LPG�

Turn down adjustment

When converting to natural gas the turndown setting will need to be adjusted to give a satisfactory flame on low setting on each burner�

• Remove knobs from valve shafts� For ignition valves

the low flame adjustment screw is located on the lower right hand corner of the front of the valve body�

High

Low

Off

• Using a flat bladed screwdriver, turndown adjustment

screw should be fully inserted and then rotated

• For non-igntion valves the screw is located inside the

knob spindle� Use a 2�5mm wide flat blade screwdriver full inserted and make a ¾ turn counter clockwise�

Low

• Repeat for other valve�

• Following of the gas and leak testing as per previous

steps, light both burners and set to high�

• One burner at a time turn the valve shaft to lowest

setting, observe the flame to ensure a small steady flame in achieved�

• Turn off burners and replace control knobs, ensuring

the knob is in the correct orientation when valve is in “OFF” position�

Fixed Installation - Portable LP Gas/Propane.

BeefEater LPG/propane barbecues are designed to operate at 2�75Kpa (11”WC)�

Connect the gas supply line to the barbecue inlet located on the right side of the appliance using either hard plumbing, or a flexible hose connected to a bayonet point, also known as a quick connect fitting�Refer to AS 5601 or your local installation code for pipe sizing details�Secure all joints spanner (wrench) tight but do not over-tighten�

ASSEMBLY AND GAS CONNECTION INSTRUCTIONS FOR SIDE BURNER

ASSEMBLY INSTRUCTIONS FOR TROLLEY

Test gas pressure by removing the last burner from the left hand side of the barbecue and attaching a hose and pressure gauge to the end of the gas valve�Turn on 2 burners and check the pressure�Inlet pressure should be 11�0” WC or 2�75 kPa�

Fixed Installation - Natural Gas

(Natural Gas installation should be carried out by a qualified gas fitter)�

BeefEater Natural Gas barbecues are designed as lowpressure appliances (4�0” WC, 1�00KPa)�

Fit the natural gas regulator supplied directly to the barbecue inlet located on the right side of the appliance using either hard plumbing, or a flexible hose connected to a bayonet point, also known as a quick connect fitting�Refer to AS 5601 or your local installation code for pipe sizing details�Secure all joints spanner (wrench) tight but do not over-tighten�

Australia only (applies to all gas types) : Where a mobile appliance is to be connected to a fixed gas supply via a flexible hose connection, a retaining tether of adequate strength shall be fixed to the appliance and be suitable to be fixed to the wall within 50mm of each connection point� The length of the tether shall not exceed 80% of the length of the hose assembly� In this way, if the barbecue is accidentally moved, the chain stops the barbecue from stretching the hose�

The barbecue appliance must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system�

Before You Start

Note the tools you will need before you begin�

Check for damaged or missing parts, and consult your retailer if necessary�

Many components and panels are covered with a protective sheet of plastic� You will need to remove this plastic covering from all surfaces, especially where two panels join� It is a good idea to leave some plastic on the panels during assembly to protect the stainless steel during the assembly process� Ensure however that all plastic covering is removed on completion�

Always assemble on a clean, smooth, flat working surface that will not scratch the surface of the stainless steel�

Allen Key Adjustable

spanner/

wrench

1) Fit The Fixed Castors

Fit the fixed castors into the holes in the bottom of the base� At this step, use only two Allen head screws, washers and nuts for each castor in the positions shown� The two outside screws will be put on in step 3�

Spanner/wrench tighten immediately�

Phillips head

screwdriver

Note lip

ends here

11ASSEMBLY INSTRUCTIONS FOR TROLLEY

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Beefeater BS30050 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual