Beefeater BDMG524BA User Manual

Assembly and Operating Instructions
DISCOVERY
1000E SERIES
FOR OUTDOOR USE ONLY
AUSTRALIA / NEW ZEALAND
CONTENTS
WARNING
WARNING
TIPS & INFORMATION
ENVIRONMENTAL TIPS
CONTENTSCONGRATULATIONS
Dear customer,
Congratulations and thank you for choosing our barbecue. We are sure you will find it a pleasure to use. Before you use the barbecue, we recommend that you read through the relevant sections of this manual, which provide a description of your appliance and its functions.
To avoid the risks that are always present when you use an appliance, it is important that the appliance is installed correctly and that you read the safety instructions carefully to avoid misuse and hazards.
We recommend that you keep this instruction booklet for future reference and pass it on to any future owners.
After unpacking the appliance, please check it is not damaged. If in doubt, do not use the appliance but contact your local customer care centre.
This appliance complies with requirements of Australian Standards AS5263.
Conditions of use
These important notes apply to your appliance, failure to adhere to these conditions of use may affect your ability to make a claim under the manufacture’s warranty.
• This appliance must be serviced only by a qualified licenced person.
• This product is intended for personal, domestic or household use only, not commercial use.
• This product is intended for outdoor use only.
• This product must be installed, operated and maintained as per the instructions.
• Ventilation holes in the unit must not be obscured by the installation.
Please ensure you read the instruction manual fully before you call for service, or a full service fee could be applicable.
Record model and serial number here:
Know your barbecue .................................................................... 7
Contents ....................................................................................... 8
Trolley assembly .......................................................................... 9
Natural gas conversion ............................................................. 12
Using your barbecue ................................................................. 13
Technical information ................................................................ 15
Locating your barbecue............................................................. 16
Installing your barbecue ........................................................... 17
Cleaning and storing your barbecue ........................................ 18
Maintenance .............................................................................. 19
Troubleshooting ......................................................................... 20
Notes .......................................................................................... 21
Warranty .....................................................................................23
Please read the user manual carefully and store in a handy place for later reference.
The symbols you will see in this booklet have these meanings:
WARNING
This symbol indicates information concerning your personal safety.
CAUTION
This symbol indicates information on how to avoid damaging the appliance.
IMPORTANT
This symbol indicates tips and information about use of the appliance.
ENVIRONMENT
This symbol indicates tips and information about economical and ecological use of the appliance.
Model number: ...............................................................................
Serial number: ................................................................................
PNC: ................................................................................................
2
TIPS & INFORMATION
ENVIRONMENTAL TIPS
WARNING
WARNING
WARNING
TIPS & INFORMATION
WARNING
IMPORTANT SAFETY INSTRUCTIONS
Please read the user manual carefully and store in a handy place for later reference.
IMPORTANT
Important – check for any damages or marks
If you find the barbecue is damaged or marked, you must report it within 7 days if you wish to claim for damage/marks under the manufacturer’s warranty. This does not affect your statutory rights.
ENVIRONMENT
Information on disposal for users
• Most of the packing materials are recyclable. Please dispose of those materials through your local recycling depot or by placing them in appropriate collection containers.
If you wish to discard this product, please contact your local authorities and ask for the correct method of disposal.
WARNING
This appliance must be serviced only by a qualified licensed person.
Improper installation, adjustment, alteration or maintenance can cause injury or property damage and may affect your ability to claim under the manufacturer’s warranty.
Please contact your nearest BeefEater Service Department for additional information or assistance for an approved installer.
Note to the installer
This manual must remain with the owner for future reference.
WARNING
• Do not lean over barbecue when lighting.
• Do not leave the barbecue unattended when alight.
• Do not delay lighting once the gas has been turned on.
• Do not store or use aerosol cans in the vicinity of the barbecue.
• Do not store flammable liquids in the vicinity of the barbecue.
• Do not use caustic or abrasive based cleaners on the barbecue.
• Do not attempt to dismantle or adjust the control valves.
• Do not attempt to dismantle or adjust the regulator.
• Do not test for leaks with a naked flame.
• Do not modify the construction of this appliance or modify the injector orifice size.
• Do not obstruct any ventilation of the barbecue.
• Do not allow children to operate or play near the barbecue.
Failure to adhere to the above warnings may cause injury or property damage and affect your ability to make a claim under the manufacturer’s warranty.
CAUTION
This appliance is set up for Universal LPG and is labelled accordingly. A natural gas conversion kit is available if required. Conversion of this unit to natural gas must be carried out by a qualified licensed person and a Certificate of Compliance must be issued to the owner at the completion of the installation and conversion.
IMPORTANT
BeefEater Barbecues are approved for OUTDOOR USE ONLY and must not be used in a building, garage or any other enclosed area.
• BeefEater Barbecues must not be used inside recreational vehicles or boats.
• Read instructions thoroughly before operating this Barbecue.
• Save this manual for future reference.
• Always use the Barbecue on a flat, level surface.
• Some foods produce flammable fats and juices. Regular cleaning is essential.
• Attend an operating barbecue at all times. Damage caused by fat & grease fires is not covered by warranty.
• When not in use keep Barbecue dry and covered.
WARNING
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open hood.
4. If odour continues, immediately call your gas supplier or your fire department.
For your safety
1. Do not store or use gasoline or other flammable vapours or liquids in the vicinity of this or any other appliance.
2. An LPG cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
3SAFETY
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Failure to follow these instructions and observe the warnings provided in this operations manual could result in fire, explosion or burn hazard, which could cause property damage, personal injury or death.
Gas vapour is highly explosive and can cause serious bodily injury or damage to property if allowed to accumulate in a confined space and ignited.
This appliance must not be installed under or on any combustible material. Minimum clearance from combustible materials to all sides of the appliance is 450mm (18”).
These instructions must be left with the owner.
NOTE:
1. Do not use gas other than the type specified on the Data Plate.
2. The appliance is designed for use by adults, keep children away from the barbecue at all times.
3. Use only on a flat, level, stable non-combustible surface. Do not use this appliance on any surface that can burn or melt.
4. When in use, gas cylinder should be kept at designated mountings of barbecue, and supply hoses kept away from any hot surfaces.
5. To prevent accidental fires, before using the appliance ensure that there is no apparent damage to hose and regulator and all joint connections are in good order and not leaking.
6. Use a soapy water solution on all joints in order to check for leaks. If bubbles appear, it indicates that there is a leak and the appliance must not be used.
7. LPG cylinder, regulator and hose must comply with national standards.
8. Do not move or attempt to move the appliance while in operation.
9 Do not operate this appliance before leak checking
hoses and gas cylinder connection.
4 SAFETY
WARNING
To the installer
For fixed installations, in Australia refer also to the requirements of AS/NZS5601, local authority, gas, electricity, and any other relevant statutory regulations.
For fixed installations, refer to AS/NZS5601 for pipe sizing details.
Consult other trades. Where required, consult a bricklayer or an electrician for parts of the installation that could have an effect on these areas.
Allow a 20mm gap from back of barbecue body for ventilation and air access.
Test appliance for correct operation before leaving, and instruct user on its use.
If correct operation cannot be achieved, disconnect barbecue from gas supply, and contact your nearest BeefEater dealer.
Please only use BeefEater supplied hose(s) to connect this appliance. Natural Gas conversion kits are available from your nearest BeefEater dealer.
Australia only (applies to all gas types) : Where a mobile appliance is to be connected to a fixed gas supply via a flexible hose connection, a retaining tether of adequate strength shall be fixed to the appliance and be suitable to be fixed to the wall within 50mm of each connection point. The length of the tether shall not exceed 80% of the length of the hose assembly. In this way, if the barbecue is accidentally moved, the tether stops the barbecue from stretching the hose.
Do not
• Lean over barbecue when lighting.
• Leave cooking food unattended.
• Delay lighting burners after turning gas on.
• Spray or store aerosols in vicinity of barbecue whilst in operation.
• Place articles on or against this appliance
• Store combustible materials, gasoline or flammable liquids or vapours within 450mm (18”) of barbecue.
• Use caustic based cleaning agents on the barbecue.
• Operate barbecue with any cover on.
• Use plastic or glass utensils on the barbecue.
• Operate barbecue in strong winds.
• Attempt to dismantle control valves.
• Attempt to dismantle or adjust regulator.
• Test for gas leaks with a naked flame.
• Store gas cylinder indoors, or in any enclosed area.
• Lay the gas cylinder down. Always keep it upright.
• Use barbecue indoors.
• Expose hose to direct sunlight.
• Modify the construction of this appliance or the size of any burner or valve orifice.
IMPORTANT SAFETY INSTRUCTIONS
TIPS & INFORMATION
• Move the appliance during use.
• Obstruct any ventilation of barbecue or the cylinder.
• Allow the flexible gas supply hose or any electrical cord to come in contact with hot surface of the appliance.
• Allow children to operate this appliance.
• Use charcoal or any other solid fuel in this appliance.
• Disconnect any gas fittings while the appliance is operating.
• Use a rusty or dented gas cylinder or cylinder with a damaged gas valve.
• Fill the gas cylinder beyond 80% capacity.
• Touch some accessible parts, other than the ones meant for handling. They may be hot.
Do
• Spanner tighten all gas fittings as per instructions.
• Check all gas hoses and line connections for damage, cuts or cracks each time the appliance is about to be used.
• Always leak test with a solution of soapy water.
• Check main opening, throat and venturi to each burner and pilot flame tube regularly for insect nests (eg. wasp, ants or spiders). Nests are dangerous and must be cleaned out thoroughly.
• Visually check burner flames to confirm lighting.
• Use your barbecue only on a level surface.
• Attend barbecue whilst cooking food.
• Preheat the barbecue for up to 10 minutes.
• After cooking turn barbecue to high for up to 10 minutes to burn off excess grease.
• Let the barbecue cool before replacing any lid or cover.
• Regularly replace foil material in grease/drip tray.
• Keep children away from barbecue at all times.
• Have the gas cylinder filled by an authorised LPG supplier.
• Refer to this instruction manual if in doubt concerning assembly, installation, or operation.
• Use protective gloves when handling hot components.
• Close the gas cylinder valve after each use.
• Clean the grease/drip tray regularly and clean the appliance at least twice annually.
• Always remove any lid or cover off the appliance before lighting.
• Carefully follow the instructions relating to the hose/ regulator connection.
• Keep the barbecue area free from combustible materials, gasoline, flammable liquids or vapours.
IMPORTANT
Should the appliance go out for any reason, turn off all control knobs and the cylinder gas valve. Wait 5 minutes before attempting to relight the appliance.
• If a grease or fat fire should occur, immediately turn off all control knobs and the gas cylinder valve until the fire is out. Remove all food from the appliance.
• A leak test must be carried out prior to using the appliance for the first time and whenever the gas cylinder is refilled or whenever the gas hose and regulator have been disconnected from the gas cylinder or appliance.
5SAFETY
GAS CYLINDER SAFETY INFORMATION
TIPS & INFORMATION
Gas cylinders must be stored outdoors, out of reach of children and must not be stored in a
building, garage or any other enclosed area.
• This appliance is designed to be used with a gas cylinder not exceeding 9KG (20lbs) capacity.
• The Gas cylinder must be constructed and marked in accordance with specifications for LP Gas Cylinders.
• Ensure gas cylinder is within the expiration date, it is not advised to use or attempt to refill a gas cylinder that is outside of it’s expiration date.
• The gas cylinder supply valve must be turned off when the appliance is not in use.
• The gas cylinder used must incorporate a safety collar to protect the valve assembly.
• The gas cylinder must always be kept and used in the upright position.
IMPORTANT
When disconnecting and removing the gas cylinder for the purpose of refilling, always observe the following procedure:
• Ensure that all gas control valves on the appliance and the gas cylinder are turned off before disconnecting the gas line from the cylinder.
• Do not smoke or use a naked flame near the appliance or gas cylinder while disconnecting the gas line between the appliance and gas cylinder.
• Remove the gas cylinder from the enclosure before disconnecting the gas line from the appliance.
• Tighten all connections before placing the gas cylinder back in its enclosure.
The Gas Leak Testing Procedure should be conducted every time the gas cylinder is refilled and reconnected to the appliance – before using the appliance.
Regulator Connection
1. Check that all control knobs are in the ‘Off’ position.
2. Make sure the cylinder valve is off by turning the valve knob all the way clockwise.
3. Remove the protective cap from the cylinder if present.
4. Make connection as described in figures 1 and 2.
5. Leak-test the connection with a soapy water solution. (See Gas Leak Testing Procedure).
Hose and regulator replacement must be a genuine part specified for this appliance and is obtainable from your nearest BeefEater stockist.
FIG 1
Standard POL regulator
FIG 2
Quick connect regulator
Gas Leak Test Procedure
Use the following procedure to check for gas leaks. Never use a naked flame to check for gas leaks.
1. In a small container, mix up a solution of water and detergent or soap. Mix the solution well.
2. Make sure that the gas supply valve on the gas cylinder is turned on.
3. Make sure that the gas control valves on the appliance are all turned off.
4. Using a brush or spray bottle apply the solution to the gas line and each join in the gas line. See Fig 3.
5. Bubbling of the solution will indicate that there is a leak present.
6. Re-tighten or re-seal any joints that are leaking.
7. If a leak persists then contact your distributor or the manufacturer for assistance.
FIG 3
6
SAFETY INFORMATION
KNOW YOUR BARBECUE
3
7
6
5
2
4
10
1
Barbecue Body
2
Hood
3
Cooking Grill
4
Cooking Plate
5
Side Burner
6
Warming Rack
7
Rotisserie Bracket**
8
Cabinet Trolley*
9
Vaporizers
10
Burner
9
1
8
11
11
Gas Cylinder (sold separately)
* Trolley is packed in a separate carton ** Rotisserie is sold separately.
KNOW YOUR BARBECUE
7
CONTENTS
Barbecue with hood
2 x Handles 2 x Doors
4 x caster leg
Cylinder hook
Divider (5B Only)
Top Panel
RH side panel
Side Shelf
Side burner
Bottom panel
LH side panel
Mark Qty. Part Description
8 CONTENTS
A 8 Phenolic Spacers
B 2 Magnets
C 8 M6 x 85mm screw
D 12 M6 x 60mm screw
E 4 M6 x 12mm screw
F 38 M6 Washer
G 14 M6 Nut
H 20 Fat tray M4 x 10mm screw
I 20 M4 Nut
J 40 M4 washer
K 4 Door Handle screws
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