Beef Eater BDB1530GA, BDB1540GA, BDB1550GA Operating Instructions

Assembly and Operating Instructions
1500 SERIES
BUILT IN
BDB1530GA, BDB1540GA & BDB1550GA
FOR OUTDOOR USE ONLY
AUSTRALIA / NEW ZEALAND
WARNING
WARNING
WARNING
ENVIRONMENTAL TIPS
CONTENTSCONGRATULATIONS
Dear Customer,
Congratulations and thank you for choosing our barbecue. We are sure you will find it a pleasure to use. Before you use the barbecue, we recommend that you read through the relevant sections of this manual, as well as the built-in manual to get a full understanding of your appliance and its functions.
To avoid the risks that are always present when you use an appliance, it is important that the appliance is installed correctly and that you read the safety instructions carefully to avoid misuse and hazards.
We recommend that you keep both instruction booklets for future reference and pass it on to any future owners.
After unpacking the appliance, please check it is not damaged. If in doubt, do not use the appliance but contact your local customer care centre.
This appliance complies with requirements of Australian Standards AS5263.
Conditions of use
These important notes apply to your appliance, failure to adhere to these conditions of use may affect your ability to make a claim under the manufacture’s warranty.
This appliance must be serviced only by a qualified licenced person.
This product is intended for personal, domestic or household use only, not commercial use.
This product is intended for outdoor use only.
This product must be installed, operated and maintained as per the instructions.
Please ensure you read both instruction manuals fully before you call for service, or a full service fee could be applicable.
Record model and serial number here:
Important safety instructions ........................................................................3
Product description ..........................................................................................4
Product dimensions ..........................................................................................5
Gas specifications ..............................................................................................6
Mounting enclosure guideline .......................................................................8
Assembling the barbecue .............................................................................. 9
Burner removal and fitting and leak test procedure .......................... 13
Operating instructions .................................................................................. 14
Cooking methods ............................................................................................ 15
Cleaning and care .......................................................................................... 17
Troubleshooting .............................................................................................. 18
Notes .................................................................................................................. 20
Warranty ........................................................................................................... 23
The symbols you will see in this booklet have these meanings:
WARNING
This symbol indicates information concerning your personal safety.
CAUTION
This symbol indicates information on how to avoid damaging the appliance.
IMPORTANT
This symbol indicates tips and information about use of the appliance.
ENVIRONMENT
This symbol indicates tips and information about economical and ecological use of the appliance.
Model number: .....................................................................................................
Serial number: ......................................................................................................
PNC: .........................................................................................................................
2 CONTENTS
IMPORTANT INFORMATION THAT MAY IMPACT YOUR MANUFACTURER’S WARRANTY
Adherence to the directions for use in this manual is extremely important for health and safety. Failure to strictly adhere to the requirements in this manual may result in personal injury, property damage and affect your ability to make a claim under the BeefEater manufacturer’s warranty provided with your product. Products must be used, installed and operated in accordance with this manual. You may not be able to claim on the BeefEater manufacturer’s warranty in the event that your product fault is due to failure to adhere this manual.
WARNING
ENVIRONMENTAL TIPS
WARNING
WARNING
WARNING
WARNING
WARNING
IMPORTANT SAFETY INSTRUCTIONS
Please read the user manuals carefully and store in a handy place for later reference.
IMPORTANT
Important – check for any damages or marks
If you find the barbecue is damaged or marked, you must report it within 7 days if you wish to claim for damage/marks under the manufacturer’s warranty. This does not affect your statutory rights.
ENVIRONMENT
Information on disposal for users
Most of the packing materials are recyclable. Please dispose of those materials through your local recycling depot or by placing them in appropriate collection containers.
If you wish to discard this product, please contact your local authorities and ask for the correct method of disposal.
WARNING
This appliance must be serviced only by a qualified licensed person.
Improper installation, adjustment, alteration or maintenance can cause injury or property damage and may affect your ability to claim under the manufacturer’s warranty.
Please contact your nearest BeefEater Service Department for additional information or assistance for an approved installer.
Note to the installer
• After the barbeque is removed from the packaging take
care to protect the gas hose connection from damage.
• Wear gloves when assembling the barbeque to protect
your hands from cuts
• This manual must remain with the owner for future reference.
WARNING
Do not lean over barbecue when lighting.
Do not leave the barbecue unattended when alight.
Do not delay lighting once the gas has been turned on.
Do not store or use aerosol cans in the vicinity of the barbecue.
Do not store or use flammable liquids or flammable materials in the vicinity of this barbecue.
Do not use caustic or abrasive based cleaners on the barbecue.
Do not attempt to dismantle or adjust the control valves.
Do not attempt to dismantle or adjust the regulator.
Do not test for leaks with a naked flame.
Do not modify the construction of this appliance or modify
the injector orifice size.
Do not place articles on or against this appliance
Do not obstruct any ventilation of the barbecue.
Do not allow children to operate or play near the barbecue.
Failure to adhere to the above warnings may cause injury or property damage and affect your ability to make a claim under the manufacturer’s warranty.
CAUTION
This appliance is set up for LPG gas and is labelled accordingly. A natural gas conversion kit is available as an accessory if required. Conversion of this unit to natural gas must be carried out by a qualified licensed person and a Certificate of Compliance must be issued to the owner at the completion of the installation and conversion.
IMPORTANT
BeefEater Barbecues are approved for OUTDOOR USE ONLY and must not be used in a building, garage or any other enclosed area.
BeefEater Barbecues must not be used inside recreational vehicles or boats.
Read instructions thoroughly before operating this Barbecue.
Save this manual for future reference.
Always use the Barbecue on a flat, level surface.
Some foods produce flammable fats and juices. Regular cleaning is essential.
Attend an operating barbecue at all times. Damage caused by fat & grease fires is not covered by warranty.
When not in use keep Barbecue dry and covered.
WARNING
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open hood.
4. If odour continues, immediately call your gas supplier or your fire department.
For your safety
1. Do not store or use gasoline or other flammable vapours or liquids in the vicinity of this or any other appliance.
2. An LPG cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
3SAFETY
PRODUCT DESCRIPTION
4 burner built-in barbecue
1
Warming rack
2
Cast iron grill
3
Cast iron hotplate
4
Vaporisers
5
Burners
6
Roasting hood
7
Thermometer
1
2
4
8
Burner box
9
Support bracket and fasteners (purchase kit BAH70HS separately,
needed for installation in BeefEater outdoor kitchen)
10
Control panel
11
Flip down control panel cover
12
LPG hose and regulator
13
Grease tray
3
10
11
5
6
7
8
9
12
13
4 PRODUCT DESCRIPTION
PRODUCT DIMENSIONS
654mm 538mm
584mm
226mm620mm 248mm
974mm
804mm
3 burner
4 burner
Hood and flip down control
panel cover closed
5 burner
710mm
Hood and flip down control
panel cover open
5PRODUCT DIMENSIONS
GAS SPECIFICATIONS
3 BURNER 4 BURNER 5 BURNER
GAS TYPE UNIVERSAL LPG UNIVERSAL LPG UNIVERSAL LPG
Maximum gas consumption 45 MJ/h 60 MJ/h 75 MJ/h
Injector orifice diameter (barbecue burners)
Number of injectors (barbecue burners) 3 4 5
Regulator pressure 2.75 kPa 2.75 kPa 2.75 kPa
NOTES:
This appliance MUST be installed and serviced only by a qualified licensed person.
This product is intended for outdoor use only.
Connecting the appliance to an LPG gas supply
This barbecue is set up for LPG gas and is labelled accordingly.
The appliance may be supplied LPG from either
A 9kg portable cylinder, or
A remote supply of via fixed pipe work.
ø
1.10 mm
Connecting the appliance to a LPG gas cylinder
The appliance has a 9kg gas bottle regulator and hose already fitted.
Connect the POL fitting of the inlet of the regulator to the valve on the LPG cylinder.
Carry out a leakage check.
Gas bottle safety information
This appliance, when connected directly to an LPG cylinder, the cylinder capacity shall be 9kg(20lbs).
The gas cylinder must be made and marked in accordance with specifications for LPG cylinders.
It is recommended to turn off the cylinder valve when the appliance is not in use.
Gas cylinders must be stored in an approved housing out of reach of children.
When disconnecting the gas bottle ensure that all the control valves are in the ‘OFF’ position.
Remove the bottle from any housing in which it may be stored before disconnection.
When reconnecting the hose to the bottle, ensure that all connections are tight before replacing in the storage compartment.
Carry out a leakage check. (See leak test procedure on page
13).
ø
1.10 mm
ø
1.10 mm
Connecting to a remote supply of LPG
The appliance shall be installed in accordance with
Appliance pipe
Gas connection 3/8” SAE Flare with 5/8-18 UNF thread
Fitted LPG gas bottle hose & regulator
6
GAS SPECIFICATIONS
AS/NZS5601 gas installations and any relevant local gas fitting rules.
Remove the gas bottle hose and regulator from the appliance pipe.
Connect the consumer supplied fixed LPG pipework to the appliance pipe.
Carry out a leakage check on all connections.
INSTALLATION WARNINGS
WARNING
WARNING
WARNING
This appliance shall only be used in an above ground, open air situation with natural ventilation without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind or natural convection. This barbecue has been designed for outdoor use only. Failure to adhere to these installation instructions may cause injury or property damage and affect your ability to make a claim under the manufacturer’s warranty. Refer to diagrams below.
Never install this barbecue inside any building, garage, shed or breezeway or inside a boat, caravan or recreational vehicle. This is to prevent the possibility of fire or carbon monoxide poisoning or asphyxiation.
Any enclosure in which this appliance is installed shall comply with one of the following:
– An enclosure with walls on all sides, but at least one
permanent opening at the ground level and no overhead covering
– Within a partial enclosure that includes an overhead cover
and no more than 2 walls
– Within a partial enclosure that includes an overhead cover
and more than 2 walls, the following shall apply:
– At least 25% of the total wall area is completely open
and at least 30% of the remaining wall area is open and unrestricted
In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain open and unrestricted.
Outdoor area example 1
Choosing a location
When planning the location and preparing the installation structure for this appliance note the following:
This appliance must be installed in accordance with Australian Standard AS 5601 and in accordance with local authority.
Requirements in these instructions for clearances to combustible materials also apply to combustible materials that have non-combustible materials attached to their surface.
The minimum clearance from combustible construction materials to all sides of the appliance is 450mm.
The minimum clearance to a vertical wall above bench level that is made from combustible material is 450mm.
The vertical clearance above the cooking surface to any combustible materials must be at least 1000mm.
When using LPG in an enclosure ventilation must be provided. Gas is highly explosive and can cause serious injury and damage to property if allowed to accumulate and then be ignited.
Avoid windy positions as this will affect cooking performance and burner efficiency. If this situation cannot be avoided some shielding may be necessary.
Natural gas requirements
The enclosure must be constructed so that access can be gained to the natural gas regulator at all times.
Natural gas conversions
Outdoor area example 2
Outdoor area example 3
Outdoor area example 4
Outdoor area example 5
both ends open
open side at least 25% of total wall area
open side at least 25% of total wall area
WARNING
Conversion of this unit to natural gas must be carried out by a qualified licensed person and a Certificate of Compliance must be issued to the owner on completion of the installation and conversion. Conversion of this barbecue by unlicensed persons may result in improper functioning of the appliance, injury, property damage and may affect your ability to make a claim under the manufacturer’s warranty.
30% or more in total of the remaining wall area is open and unrestricted
30% or more in total of the remaining wall area is open and unrestricted
7INSTALLATION WARNINGS
MOUNTING ENCLOSURE GUIDELINES
Mounting enclosure dimensions when installed with Beefeater hanging bracket BA70HS
730mm 3 burner
Separation panel
930mm min.930mm min.
880mm 4 burner
1050mm 5 burner
40mm
gap min.
650mm min.
604mm
250mm250mm
Gas bottle venting slots
Enclosure construction
All materials used for the construction of the enclosure and gas bottle compartment must be non-combustible.
Rear wall/splashback to be non­combustible material
Enclosure ventilation requirements
AS5601 ventilation requirements for 9kg cylinder storage are:
Where of sheet metal or similar impervious construction
A 40mm min. gap between the enclosure and rear wall is required. This allows for venting of the gas bottle compartment. Vents should also be positioned at the front of the enclosure.
For LPG installations having enclosed cabinetry below the
The cutout size specified above and below allow for a 20mm gap between the back of the barbeque and benchtop. This gap will help maintain air flow around the barbeque.
The cutout sizes specified above are for use with the Beefeater hanging bracket BA70HS. This bracket is purchased separately as an accessory.
The cutout sizes specified below are for when the product is installed without hanging brackets. The product rests directly onto its base.
Mounting enclosure dimensions when installed without hanging brackets
680mm 3 burner
Separation panel
830mm 4 burner
1000mm 5 burner
Gas bottle venting slots
there shall be ventilation openings at the top and bottom of the enclosure or recess, each opening providing a free area of at least 200cm
2
for every cylinder enclosed.
separation panel that does not contain a gas bottle, low level venting must be installed. This is to allow the gas which is heavier than air to escape from the enclosure in the situation where there may be a leak. A minimum opening of 200cm
40mm
gap min.
2
is required.
650mm min.
604mm
Gas bottle venting slots
8 MOUNTING ENCLOSURE GUIDELINES
Rear wall/splashback to be non­combustible material
Gas bottle venting slots
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