Beefeater BD47140 User Manual

Assembly and Operating Instructions

DISCOVERY SERIES

i-1000R

FOR OUTDOOR USE ONLY AUSTRALIA / NEW ZEALAND

WARNING

TIPS & INFORMATION

ENVIRONMENTAL TIPS

CONTENTSCONGRATULATIONS

Dear customer,

Congratulations and thank you for choosing our barbecue� We are sure you will find it a pleasure to use� Before you use the barbecue, we recommend that you read through the relevant sections of this manual, which provide a description of your appliance and its functions�

To avoid the risks that are always present when you use an appliance, it is important that the appliance is installed correctly and that you read the safety instructions carefully to avoid misuse and hazards�

We recommend that you keep this instruction booklet for future reference and pass it on to any future owners�

After unpacking the appliance, please check it is not damaged� If in doubt, do not use the appliance but contact your local customer care centre�

This appliance complies with requirements of Australian Standards AS4557�

CONDITIONS OF USE

These important notes apply to your appliance, failure to adhere to these conditions of use may affect your ability to make a claim under the manufacture’s warranty.

• This appliance MUST be installed and serviced only by a qualified licensed person�

• This product is intended for personal, domestic or household use only, not commercial use�

• This product is intended for outdoor use only�

• This product must be installed, operated and maintained as per the instructions�

• Ventilation holes in the unit must not be obscured by the installation�

Please ensure you read the instruction manual fully before you call for service, or a full service fee could be applicable.

Important safety instructions ��3 Locating your barbecue��4 Installation options ��5 For built-in units only ��6 Assembly instructions ��8 Cabinet trolley assembly ��10 Assembly procedure ��11 Assembly instructions for trolley ��12 Side burner assembly ��17 Operating instructions ��18 Connection to barbecue & gas supply ��19 Using your barbecue ��21 Getting the most from your barbecue ��23 Cleaning and storing your barbecue �� 24 Service and maintenance �� 25 Barbecue dimensions ��27 Notes ��28 Warranty ��31

Please read the user manual carefully and store in a handy place for later reference�

The symbols you will see in this booklet have these meanings:

WARNING

This symbol indicates information concerning your personal safety.

CAUTION

This symbol indicates information on how to avoid damaging the appliance.

IMPORTANT

This symbol indicates tips and information about use of the appliance.

Record model and serial number here:

Model number: ��

Serial number: ��

PNC: ��

2 CONTENTS

ENVIRONMENT

This symbol indicates tips and information about economical and ecological use of the appliance.

TIPS & INFORMATION

ENVIRONMENTAL TIPS

WARNING

IMPORTANT SAFETY INSTRUCTIONS

Please read the user manual carefully and store in a handy place for later reference�

IMPORTANT

Important – check for any damages or marks If you find the barbecue is damaged or marked, you must

report it within 7 days if you wish to claim for damage/ marks under the manufacturer’s warranty. This does not affect your statutory rights.

ENVIRONMENT

Information on disposal for users

• Most of the packing materials are recyclable. Please dispose of those materials through your local recycling depot or by placing them in appropriate collection containers.

• If you wish to discard this product, please contact your local authorities and ask for the correct method of disposal.

WARNING

This appliance must be serviced only by a qualified licensed person.

Improper installation, adjustment, alteration or maintenance can cause injury or property damage and may affect your ability to claim under the manufacturer’s warranty.

Please contact your nearest Electrolux Service Department for additional information or assistance for an approved installer.

NOTE: This manual must remain with the owner for future reference�

WARNING

• Do not lean over barbecue when lighting.

• Do not leave the barbecue unattended when alight.

• Do not delay lighting once the gas has been turned on.

• Do not store or use aerosol cans in the vicinity of the barbecue.

• Do not store flammable liquids in the vicinity of the barbecue.

• Do not use caustic or abrasive based cleaners on the barbecue.

• Do not attempt to dismantle or adjust the control valves.

• Do not attempt to dismantle or adjust the regulator.

• Do not test for leaks with a naked flame.

• Do not modify the construction of this appliance or modify the injector orifice size.

• Do not obstruct any ventilation of the barbecue.

• Do not allow children to operate or play near the barbecue.

Failure to adhere to the above warnings may cause injury or property damage and affect your ability to make a claim under the manafacturer’s warranty.

CAUTION

This barbecue is supplied set up for Natural Gas and is labelled accordingly. A Universal LPG and propane conversion kit is included if required. Conversion of this unit to Universal LPG or propane must be carried out by a qualified licensed person and a Certificate of Compliance must be issued to the owner at the completion of the installation and conversion.

3SAFETY

LOCATING YOUR BARBECUE

Most importantly, this is an outdoor appliance. Ensure your barbecue is positioned safely away from anything that can catch fire.

Indoor Use Only: Under no circumstances is this barbecue to be used indoors� This includes garages or any

other enclosed area� Clearance From Combustibles: Ensure your barbecue

remains at a distance of at least 45 cm (18”) from any combustible material such as wood, gyprock, paper and plants� Do not store combustible materials, gasoline or flammable liquids or vapours within 45 cm (18”) of the barbecue�

Adequate Ventilation: Ensure there is adequate ventilation for both the barbecue and cylinder� This is required not only for proper combustion, but also to prevent gas build up�

Firm Level Surface: Use your barbecue only on a firm level surface� This barbecue is not designed for recreational vehicles, and shall not be installed on a boat or any marine craft�

Protection From Weather: Keep the barbecue protected from adverse weather, including rain and high winds� Polyvinyl covers are available that have been specially designed for this range of barbecues�

Allow clear access to the entire gas supply hose and regulator�

Maintenance Access: When your barbecue is installed, you should be able to access the gas supply line including the gas piping or hose, gas regulator, gas cylinder and any shut off valves�

Partial Enclosures: Many backyards have areas that are partially closed off, such as balconies and pergolas� In some cases, it is hard to decide whether these partially enclosed areas should be classified as indoor areas, particularly in terms of permanent (non-closable) ventilation� The gas safety authorities have agreed on the definition of partial enclosures below�

Distance to combustible materials (min):

Min 1000mm (40’’)

Min 450mm (18’’)

Partial Enclosures (Australia Only)

This appliance shall only be used in an above ground, open air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection� Failure to adhere to these installation instructions may cause injury or property damage and affect your ability to make a claim under the manufacturer’s warranty� Any enclosure in which the appliance is used shall comply with one of the following:

Within a partial enclosure that includes an overhead cover and no more than two walls�

A common example is an outdoor gazebo�

Any enclosure with walls on all sides, but at least one permanent opening at ground level, and no overhead cover�

A common example is an enclosed back yard� Typically, the walls are less than 3m high� If they are higher, there is a danger of gas build up�

The barbecue may be within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply:

• At least 25% of the total wall area is completely open; and

• at least 30% of the remaining wall area is open and unrestricted�

In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and remain open and unrestricted�

Min 450mm (18’’)

LOCATING YOUR BARBECUE

INSTALLATION OPTIONS

Before proceeding, you need to establish the gas type which your barbecue will run on, and the style of installation you need.

Natural Gas or LPG/Propane

Before beginning installation or assembly, check that the gas type which the barbecue is designed for is correct for the gas available to you� In most countries the choices are natural gas or LPG/propane� You will find the gas type label on the side of your barbecue� If your barbecue uses the incorrect gas type, or if you are unsure, consult your dealer before going any further� Using the wrong type of gas for a barbecue is extremely dangerous�

Natural Gas Conversion: Most newly purchased barbecues are made for LPG/ propane� A natural gas conversion kit is available to allow your barbecue to run on natural gas�

Portable LPG/Propane Cylinder

The most flexible arrangement is a portable LPG/propane gas cylinder attached by a special hose and regulator to your barbecue� Although the cylinder needs to be refilled or exchanged when empty, this installation has the advantage of being more mobile, and not requiring the services of a licensed gas fitter

Fixed (Piped) Installations

Piped Natural Gas: Although installation costs are higher, this is typically the least expensive way to run your barbecue� Natural gas is delivered via pipeline to a gas meter near the perimeter of your home� From the gas meter, gas is taken by a further series of pipes to each appliance that uses natural gas�

Piped LPG/Propane: Some properties do not have natural gas available to them� In these cases, the local gas supply company may be able to provide two 45 Kg (100 lb) cylinders permanently installed on the outside of your home� These are refilled for you by the gas company based on your usage patterns� Copper pipe is then run from these cylinders to each appliance that uses LPG/propane�

There are two methods of connecting the gas to your barbecue, both of which require the services of a licensed gas fitter:

• For built in (ie non-mobile) installations, the barbecue inlet can be connected directly to copper piping� From here the barbecue cannot be moved�

• The copper piping can terminate in a “bayonet point” on a wall or other structure� A special hose and terminator allows the barbecue to be connected and disconnected rom the bayonet point safely and conveniently� This allows the barbecue to be moved if necessary�

Built in or Mobile Trolley/Cart

Whatever gas option you choose, your barbecue can be mounted on a mobile trolley/cart, or it can be permanently built-in� This user manual contains details for both configurations�

5INSTALLATION OPTIONS

FOR BUILT-IN UNITS ONLY

The Discovery series of barbecues comes in both trolleymounted and built-in models. These two pages contain information relating to setting up the built-in model only.

General Requirements

We recommend that th is installation be done in a masonry structure and carried out by a professional tradespe rson� Other non-combustible material such as Hard iplank, Villaboard with metal studs may also be used�

This appliance must not be installed under or on any combustible material� Minimum clearance from combustible construction materia ls to all sides of the appliance is 450mm (18”)�

Warning: Contact your local municipality for any building codes regulating the installation of outdoor barbecue appliances� Outdoor installations must conform to local codes or, in the absence of local codes, with:

• USA: National Fuel Gas Code, ANSI Z223�1/NFPA 54

• CAN: 8149�1 Natural Gas & Propane Installation Code�

• AUST: Australian Standards Code AS: 5601

as well as the requirements of any local council, gas, electricity authority or other statutory regulation�

The Barbecue Cavity

Your barbecue has been designed to sit into a cavity or cutout rather than be placed directly onto a flat surface� It is important that the dimemsions of the cavity conform exactly to those listed be low� This will ensure the barbecue sits correct ly in the cavity, and that the barbecue has sufficient ventilation to operate efficiently and safely� It also allows room for any roasting hood to open freely,

In creating the cavity, you should ensure that you have convenient access to the gas connection point and associated hardware:

• If the gas for your barbecue is supplied by a portable gas bottle, you will need access to the gas connection point, the gas hose and the gas cylinder at all times�

• If the gas for your barbecue is supplied by a fixed piped gas supply (either natural gas or 45kg LPG cylinders), you will need access to the gas connection point, the piping and the shutoff valve�

Built-in Cavity Dimensions

520mm

Width

65mm

120mm

100mm

WIDTH

20 5/8” 523mm

27 1/8” 690mm

33 1/4” 846mm

39 1/2” 1003mm

250mm

FOR BUILT-IN UNITS ONLY

The Cylinder Compartment

If the gas for your barbecue is to be supplied by a portable LPG/propane cylinder, you will need to ensure that adequate provision is made to house the cylinder safely� The following must be adhered to:

Keep out of heat: The cylinder and hose must be sheltered from the sun’s direct heat� The flexible PVC hose assembly supplied must not be exposed to temperatures in excess of 60°C (140°F)� DO NOT allow the hose to come in contact with the hot surface of the barbecue body�

Keep cylinder upright: The cylinder must be housed securely� It must remain upright at all times� It can be either attached to a firm vertical wall by a cylinder bracket, or stored on a firm level base�

Requirements for cylinder base: If the cylinder is to be stored on a flat base, the base must be made from noncombustible material� Soil or grass is not an appropriate surface� Ensure there is adequate drainage, and that water cannot collect around the cylinder�

Requirements for cylinder compartment: Where the cylinder is to be kept inside an enclosure, you must ensure there is 200 square centimetres of open ventilation at each of the top and the bottom of the enclosure, for each cylinder stored in it� This prevents leaking gas from building up in a confined space� Gas vapour is highly explosive and can cause serious bodily injury or damage to property if allowed to accumulate in a confined space and ignited�

Attach The Brackets

Screw the built-in brackets to the side of the barbecue as shown� These brackets are designed to rest on the sides of the brickwork� This performs two important functions:

• The ventilation slots in the brackets allow air to pass between the sides of the barbecue and the brickwork� This prevents the barbecue from overheating and provides air to allow the barbecue to burn gas correctly�

• The brackets allow the barbecue body to be lifted above the flat surface underneath� This allows the grease tray to slide out freely, and for combustion air to enter from underneath�

Lower The Barbecue Into Position

When lowering the barbecue onto the brickwork, do not push the barbecue back as far as it will go� Ensure there is at least 50 mm clearance behind the rear of the barbecue to allow for proper ventilation, and to allow any roasting hood to open freely�

Note in the illustration how there is an air gap between the side of the barbecue body and the wall of the cavity� It is important for the proper operation of the gas barbecue that air can flow freely up past the side of the barbecue and through the air slots on the brackets�

7FOR BUILT-IN UNITS ONLY

ASSEMBLY INSTRUCTIONS

Before You Start

Note the tools you will need before you begin� Remove any packaging material or protective plastic from

components� Check for damaged or missing parts, and consult your

retailer if necessary� Mobile carts and trolleys are optional� You should follow

the separate instructions that came with the trolley before assembling and installing your barbecue�

adjustable spanner / wrench

Phillips Head Screwdriver

Check The Cross Lighting Channels

The cross lighting channels should already be in place� If they are not, or if they moved during shipping, they need to be replaced as follows: place each cross-lighting channel onto the back support panel� The keyed tabs on the bottom of each cross-light channel fits into the slots on the burner support rail� The cross lighting channels are required for all models�

Check The Burners

The burners should already be fitted to the barbecue� If they are not, or if they moved during shipping, they need to be replaced as follows:

Remove the retaining clip from the burners� Fit the burners, open end first, over the stem of the control valves at the front of the barbecue� Lower the other end of the burner so the lug locates into the corresponding hole at the rear of the barbecue�

Fit The Vaporizers

The Vaporizers are designed to vapourise fats and juices from your food� The Vaporizers reduce flare-ups and help to add that great barbecue flavour�

To install the Vaporizer(s), remove all plastic and/or cardboard packaging material and place the Vaporizer into position on the right hand side of the barbecue� The Vaporizers must be fitted to the same side of the barbecue as the grill� They will not work if fitted under the solid plate�

Note: Vaporizer grid style may vary between barbecues

Fit The Cooking Plates And Grills

We recommend fitting the solid plate to the left-hand side of the barbecue frame (with the drain hole on the right hand side)� The grills can be fitted to any side of the barbecue frame�

IMPORTANT: the grills must always be positioned over the Vaporizers�

This appliance is designed to ventilate air through the barbecue while it is operating� Do not fit additional cooking plates to the top of the barbecue� Doing so will prevent the unit from ventilating and will cause serious damage to the barbecue�

Replace the retaining clips into the burner lugs so the burners stay in position� You need to do this from behind the barbecue, underneath the back panel�

ASSEMBLY INSTRUCTIONS

Set Up The Grease Tray

Assemble the grease tray as shown in the diagram below� Attach the waste tray brackets to the grease tray using the screws, nuts and washers provided� Slide the smaller waste tray into place�

You may line the grease tray with a sheet of aluminium foil if you wish� Remember to place a hole in the centre so the grease can flow into the smaller waste tray�

ASSEMBLY INSTRUCTIONS

CABINET TROLLEY ASSEMBLY

Content:

INDEX PART QUANTITY

1 Top Panel 1

2 Shelf 1

3 Side Burner 1

4 RHS Panel and legs 1

5 LHS Panel and legs 1

6 Rear Panel 1

7 Base Panel 1

8 RHS Door 1

9 LHS Door 1

MRK QTY DESCRIPTION

A 16 M6 x 40mm Screw

B 24 M6 washer

C 6 M6 Fiber Washer

D 6 M6 x 12mm screw

E 2 ‘R’ Clips

F 2 M6 x 25mm Screw

G 2 M6 Nut

H 1 M4 x 12mm screw

I 1 M4 Washer

10 Cylinder Hook 1

11 Castors 2

12 Wheels 2

13 Wheel Spacers 2

CABINET TROLLEY ASSEMBLY

J 2 Rubber Grommet

K 1 Cylinder Strap

+ 22 hidden pages

Beefeater BD47140 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual