Bedfont NOxBOX mobile Operating Manual

NOxBOX®mobile
breath analysis is the new blood test
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NOxBOX®mobile with NOxBOX
+
or NOxBOX®O
2
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NOxBOX® mobile Operating Manual
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Contents
1 Introduction 3
Intended Use 3
2 Environment 3
3 Safety 3
Basic Safety Recommendations 3
4 Warnings 4
Contraindications 4
5 System Contents 5
6 Instrument Layout 5
7 General Description 6
8 Manual Handling 7
9 Maintenance 8
10 Commissioning 8
11 Installing a Gas Cylinder 9
12 Cylinder Changeover 10
13 Initial Purge 11
14 Connecting to a Patient Circuit 12-13
15 Decommissioning 14
16 Dose Calculation 15
17 Manual Bagging 16
18 Calibration 17
19 Spares 18
20 Specification 18
21 Warranty 19
22 Troubleshooting 20-21
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NOxBOX® mobile Operating Manual
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Introduction
Nitric oxide (NO) is administered as a selective pulmonary vasodilator for conditions such as:
Persistent pulmonary hypertension in new-
born babies (blue baby syndrome)
Adult respiratory distress syndrome
Acute post-operative cardiac patients
Intended use
The NOxBOXmobile is intended for use by healthcare professionals in a medical environment to administer nitric oxide (NO) to the breathing circuits of patients undergoing inhaled NO (INO) therapy.
The NOxBOXmobile has been designed to provide
adjustable continuous ow NO delivery to the
patient ventilator circuit to achieve the required dose of NO to the patient.
The NOxBOXmobile must be used in conjunction with a suitable Inhaled Nitric Oxide (INO) Therapy
monitor to conrm the correct dose of NO is being delivered to the patient. Specically, the
NOxBOX+ and NOxBOXO2 monitors from the
Bedfont Scientic range of products are suitable
for use with the NOxBOX mobile. Refer to the
monitor Instructions for Use for correct operation,
maintenance and safety instructions.
Environment
The NOxBOX®O2 complies with the directive EN60601-1-2 electromagnetic compatibility but can be affected by cellular phones and by electromagnetic interference exceeding the levels
specied in EN50082:1
Safety
Do not operate this equipment until you have read
and understood the operating, maintenance and
safety instructions included in this manual and any manuals supplied with the INO Therapy monitor being used.
Only trained and responsible personnel should work with or around this equipment.
To avoid serious injury, pay attention to all precautionary labels attached to equipment, cylinders, containers and boxes prior to start-up.
Do not remove or obscure any label. If a label
is missing, becomes worn, or is difcult to read,
replace it with a new one. Product labels for the NOxBOXmobile are available from your Distributor
or Bedfont Scientic representative.
Basic Safety Recommendations
Prevent formation of unsafe atmospheres ­Ensure that properly engineered ventilation and atmospheric monitoring systems are installed and
operating properly. Creating a conned space
presents the potential for unsafe atmospheres. If
dangerous levels of a gas are detected, evacuate
the affected area immediately. Do not re-enter the area until safe conditions are restored.
Prevent injury - Ensure that all tools and instruments used are in good condition. Be aware that high-velocity gas may be released at vents and safety relief valves.
Maintain safety devices - Check all safety devices at least annually or as otherwise required by local codes or manufacturer recommendations. Properly maintain safety valves. Never bypass safety
devices, and never operate the equipment outside its specied limits.
Ensure safe maintenance and repair - Only
qualied personnel should repair the equipment.
Ensure equipment is maintained according to the
manufacturer’s recommendations, including any
calibration or inspection routines.
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Warnings
DANGER: Mishandling of pressurized process
equipment or gas cylinders can result in death, serious injury, or property damage. Handle
pressurized equipment and cylinders with extreme care and in accordance with the manufacturer’s instructions.
DANGER: Both high-pressure connection hoses should be correctly attached to the NOxBOXmobile system at all times whilst the system is pressurized.
DANGER: Poisonous gases can be fatal if
inhaled, even in very small quantities. Provide
adequate ventilation and appropriate personal protective equipment (PPE).
This equipment contains poisonous gases. The Threshold Limit Value (TLV) for each gas
refers, in general, to airborne concentrations
at or below which nearly all workers may be repeatedly exposed without adverse effects. The TLVs for the specialty gases used with this equipment should be stated on the cylinder body labels and the MSDSs (Material Safety Data Sheets) for each gas.
Nitric Oxide (NO):
At room temperature and atmospheric pressure, NO is a colourless, odourless, toxic, non­ammable gas. It will readily combine with
atmospheric oxygen to form NO2.
Nitrogen Dioxide (NO2):
NO reacts with atmospheric oxygen to produce NO2; the NO2 may react further with water to produce nitric and nitrous acid which can both be extremely corrosive. The human lungs
are a wet environment, so inhalation of this
extremely toxic gas can have severe effects and every reasonable measure should be made to minimise exposure to NO2.
Current UK HSE guidelines recommend following the Chemical Hazard Awareness Notice (CHAN) for nitrogen oxides (including NO and NO2) state that time weighted average (TWA) over eight hours should not exceed 1ppm.
Nitrogen (N2):
Nitrogen gas is an asphyxiant. A major
component of air, it is colourless and odourless
at room temperature. Care should be taken to avoid excessive release of Nitrogen into the atmosphere without adequate ventilation to protect the user from a low-oxygen atmosphere being created.
Contraindications
Refer to your NO drug manufacturer’s
instructions for use, safety and warning
statements regarding contraindications for the application of nitric oxide gas for the purpose of INO therapy.
NO gas is toxic at high concentrations and
appropriate continuous monitoring of the applied patient dose concentration should be used.
WARNING: Sudden cessation of INO
therapy can cause complications such as rebound hypoxia to occur.
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NOxBOX+ monitoring instrument
1. NOxBOX
+
2. Mains power adapter
3. Magnum screwdriver
4. Calibration screwdriver
5. Sample line
6. Water trap
7. Naon tubing
8. Calibration T-piece adapter
9. Operating manual
10.PU tube from the naon to the inlet
NOxBOXmobile delivery system
A. Gas cylinder pressure gauges B. Changeover unit C. NOxAIR NO2 environmental sensor D. Single stage regulator E. Outlet pressure gauge F. Trolley
G. Low ow indicator H. High ow indicator
I. NOxAIR NO environmental sensor J. Spanner attached by chain
System Contents
E
F
G H
I
J
A
B
C
D
A
NOxBOXO2 monitoring instrument
1. NOxBOXO
2
2. Water trap Also supplied with: Mains power adapter Calibration screwdriver
Bacterial lter
Sample line Water trap drainage accessory Calibration Y-piece adapter Operating manual
1
2
Figure 1
Instrument Layout
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General Description
The NOxBOXmobile is used to control the
pressure and ow of NO gas into a patient breathing circuit. The ow of NO gas is
controlled by the user via the adjustable
ow meter (See Fig.1, item G). When used
in conjunction with a NOxBOXO2 monitor, a complete delivery and monitoring system is formed that allows the user to set the patient dose level and continuously monitor the dose gas at patient side.
The NOxBOXmobile system is mounted to an
epoxy coated, mild steel trolley designed to be
situated close to the patient’s bedside ventilator.
The NOxBOXmobile system provides capacity
for two NO supply cylinders, up to 20L water capacity, which when combined with the auto-
changeover system ensures uninterrupted
delivery of NO is possible. When used correctly,
this helps guard against sudden unexpected withdrawal from INO therapy.
The system is tted with stainless steel high-
pressure hoses that attach to the cylinders
via suitable cylinder connectors (specic to individual region). These hoses are tted with
a safety-cord to restrain the hose in the event of a catastrophic pressure burst. Further safety control measures are provided by a pressure
relief valve tted after the rst stage regulator, with a second pressure relief valve tted after
the second stage regulator.
INO Therapy Monitor
The system trolley is provided with a shelf that allows a NOxBOXO2 monitor to be xed to the
system, providing the monitoring capability.
Refer to the NOxBOXO2 manuals for safe use and maintenance.
Environmental Alarms
Optional NOxAIR environmental gas detectors can be provided to warn personnel of any leaks in the NO supply. These portable alarms continuously monitor the atmosphere for NO
or NO2 levels (depending on model), capable of measuring down to 0.1ppm. Each monitor has a set of alarms that can be set to ensure best-practice environmental monitoring. These
alarms can be worn by an individual, positioned
in the vicinity of the patient or left on the hooks provided on the NOxBOXmobile. Refer to the NOxAIR environmental gas detector manuals for safe use and maintenance.
Note: The NOxAIR alarms are personal alarms,
designed to alert staff in the immediate vicinity of the alarm. They are not designed to be heard from a long distance or from a different room.
NO Gas Cylinders
The NOxBOXmobile system is designed for use with a medical-grade gas mixture of NO balanced in Nitrogen (N2). The maximum recommended concentration for use is
1000ppm NO. Bedfont Scientic do not provide
therapeutic gas mixtures for INO therapy.
Refer to the manufacturer’s labels regarding the concentration and precise mixture of the NO/ N2 gas.
Please refer to the manufacturer’s instructions
on safe handling of the gas, gas cylinder and
any additional gas handling equipment provided. All safety notices and warning should be read and understood prior to use.
Warning: N2 gas is an asphyxiant, and care should be taken to understand that adding large quantities of N2 to the patient circuit may cause dilution of the oxygen content of the patient gases. It is recommended at all times during INO therapy to use a monitor such as the NOxBOXO2 that provides oxygen monitoring capability to maintain awareness of this phenomenon possibly occurring.
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Manual Handling
The NOxBOXmobile system is handling a toxic gas at high pressures. Care should be taken when moving the trolley to ensure that it is protected from excessive percussive knocks.
Before moving, ensure system brakes are
disengaged. Always use the metal frame of the
trolley to manoeuvre the system, ensuring a
secure grip to prevent unexpected movement. Never attempt to move the equipment by pulling on the system connection lines or gas cylinders.
When in use and attached to the patient, the
NOxBOXmobile should be placed to avoid any tension within the connection lines to the patient circuit. The system brakes should be applied to
prevent accidental movement of the equipment,
which could cause lines to disconnect from the patient circuit or damage to any monitor connections.
Gas cylinders can be heavy. Appropriate manual handling techniques should be observed when lifting cylinders on and off the system trolley. Always engage system trolley brakes to stabilise the platform prior to attempting to replace any gas cylinders. Gas cylinders should be properly
restrained when on the trolley, using the
provided straps.
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Maintenance
User
Single-patient use items such as the NOxKIT must be disposed of after every treatment. No processing instructions are available for these items. Follow local procedures for safe disposal of such items.
Qualied Technician
Maintenance procedures should only be undertaken by technicians that have received the appropriate technical and maintenance
training from Bedfont Scientic Ltd for the
relevant equipment.
Correct and safe operation of the NOxBOXmobile system should be checked regularly. Bedfont recommend inspecting the system on a monthly schedule for obvious signs of wear and tear.
Flow and pressure regulation checks should be performed in accordance with the expected operating parameters. Perform a leak decay test to ensure there are no leaks within the system. Details of these tests will be provided by Bedfont on request.
Replace any missing, worn or damaged
components in accordance with the NOxBOXmobile maintenance manual.
Cleaning
All new equipment, as well as used equipment
that may have become contaminated during
service, must be thoroughly cleaned.
Perform cleaning in accordance with applicable cleaning standards to ensure that the equipment has been safely prepared for the application for which it is to be used. Carefully inspect all cleaned parts. If any evidence of contamination
is noted, clean the part again.
Do not immerse the system in cleaning
uids.
Do not use abrasive cleaning materials
on the system, as this may damage the protective nish or affect the legibility of
control panel items.
NOTE: If using with a NOxBOXO2 or NOxBOX+
monitor, ensure the guidelines for cleaning
these monitors are followed separately. These monitors can be easily damaged by using cleaning materials containing alcohol or VOCs. Avoid immersing electronic equipment.
Commissioning
NOxBOXmobile
The NOxBOXmobile is supplied as an assembled system.
Carefully remove the trolley from the packaging case and pallet. NOTE: the trolley system is heavy and requires at least two people to handle during lifting operations.
The system has a high-pressure gas-handling system. This should only be set-up and used by experienced individuals that have had the appropriate training in safe set-up and handling of the NOxBOXmobile system. Contact Bedfont or your distributor for full details.
Monitor System
If supplied, remove the NOxBOXO2 monitor
from its packaging and position on the provided shelf on the NOxBOXmobile trolley. The system
should lock into place at the back, using the key
provided with the system.
Refer to the NOxBOXO2 operating manual for instructions on safe use and maintenance.
NOxAIR alarms
If supplied, remove the monitor alarms from
their packaging and position on the hooks provided on the NOxBOXmobile trolley.
Refer to the NOxAIR alarm operating manuals for instructions on safe use and maintenance.
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Figure 2-a: Connection Including NOxBOX Mobile
Installing a Gas Cylinder
Before installing the gas cylinder, ensure the NOxBOXmobile trolley is placed on a rm level surface, positioned such that easy access to the cylinder mounting platform is available, and
engage the trolley brakes before manoeuvring cylinders on or off the trolley.
For safe cylinder handling refer to “Manual Handling” notes (page 7).
Place the cylinder onto the trolley platform,
seating it against the upright supports provided. Cylinder must sit inside the raised rim of the trolley base. Restrain the cylinder with the
provided nylon webbing straps correctly tted to
prevent the cylinder from toppling in use. Place the strap around the cylinder and pull the free-
end until the strap lies tight around the cylinder,
the metal buckle will automatically grip onto the strap and hold in place.
WARNING: gas cylinders can be very dangerous if they topple over. All safety measures must be in place to ensure the cylinders are properly secured when on the trolley platform.
Prior to connecting the cylinder:
Ensure the gas control valve is shut (this
should be the default position for the valve). Any leaking unregulated gas should be very obvious.
Remove any safety caps from the threaded valve connection on the cylinder.
Cylinder connections vary depending on territory. Refer to your local distributor for details on your connection type.
Figure 2: BS14 connector with PTFE sealing washer
Visually inspect the connector on the hose for any wear or damage
If there should be a sealing element, ensure it is present and free from apparent wear or damage. If it is damaged it must be replaced
prior to use. (see Figure 2, illustrating a
BS14 style connector with PTFE washer seal)
Introduce the connector to the cylinder valve and carefully hand-tighten the nut. Do not
force the nut if it sticks, reverse the nut and
ensure the nut is not cross-threading and that the thread is free from damage before attempting to reconnect.
Once hand-tight, use the supplied adjustable spanner to tighten the connection
to the cylinder until it feels rmly tight.
Over-tightening the connection can cause damage.
Refer to the gas manufacturer’s instructions for specialist connections. Do not use any inappropriate tools on hand-tighten only type connections.
Repeat the above steps to attach the second cylinder.
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Cylinder Changeover
The NOxBOXmobile has a continuous NO supply feature consisting of a two-cylinder supply attached to an automatic change-over unit (See Fig. 3)
The automatic change-over unit has a control knob with an arrow (as shown).
When both supply cylinders are connected and
available, the unit will use the cylinder the arrow is pointing at to supply to the patient (see Fig. 3,
supply is from Cylinder 2 in this example).
When the primary supply cylinder reaches
approximately 10 bar, the auto-changeover
unit will switch to using the secondary supply
cylinder, this automatic switch is controlled by
the available pressure and is independent of where the control arrow is pointing.
Once the system has switched over the supply
cylinders, it is good practice to replace the
empty cylinder for a full cylinder to ensure back­up gas supply is available to the unit.
To safely change an empty supply cylinder:
1. Ensure the system brakes are on and that you have full and easy access to the gas cylinder to be changed. Be aware of any connections in place to other systems (e.g. patient circuit) before moving the system to avoid stretching lines.
2. Turn the auto-changeover control so that the arrow is pointing at the new (full) supply cylinder (i.e. away from the cylinder about
to be replaced, see Fig. 4, where cylinder
2 is being changed). This step is best
practice, if the control remains pointing at the empty cylinder, when the supply is
replenished the system will switch back to
this cylinder, rather than continuing to use
the secondary cylinder.
3. Fully close the control valve on the empty cylinder.
4. Using the spanner provided, very carefully release the connection nut at the cylinder valve. There will be a short sharp release of gas at high pressure. Continue to release the nut. NOTE: if there is sustained
gas release, then the cylinder control valve
is not fully closed. This MUST be closed before removing the nut.
5. Once the nut is sufciently loosened, use your hands to undo the nut and remove the gas line connector from the empty cylinder.
6. Loosen the straps from the empty cylinder
and remove from the trolley. Be aware,
an empty cylinder can be very heavy; see “Manual Handling” (Page 7).
7. Install the new gas cylinder by following the steps detailed in “Installing a Gas Cylinder” (Page 9).
Figure 3 Figure 4
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Initial Purge
IMPORTANT: Residual NO gas left in the system may convert to NO2 during storage. This purge procedure MUST be followed prior to use on a patient to ensure that any residual gas from
previous use has been ushed out.
SAFETY: Refer to all safety notices regarding handling the gas and using suitable ventilation to prevent build-up of unsafe atmospheres.
During purge, the exhaust from the unit should
be fed through an appropriate atmospheric
scrubber or a scrubber lter for NOx gases.
This will safely remove the toxic nitrogen oxides from the gas exhaust. Contact Bedfont or your distributor for NOx scrubber information.
NOTICE: If system is left pressurised following
purge for more than 4 hours without use, this
purge procedure must be repeated to ensure safe application.
Ensure the Changeover Dial (See Fig.5, item B) arrow is pointing to cylinder 1. Turn on cylinder 1 by opening the cylinder valve carefully.
The Pressure 1 gauge dial should register the contents pressure of the cylinder (See
Fig. 5, item A). Ensure there is sufcient
pressure in the cylinder to commence treatment. A full cylinder is approximately 150 - 200 bar (check with your supplier). A cylinder is “empty” at 10 bar.
The outlet pressure gauge dial (Fig. 5, item E) should read 2 bar.
Open the valve on the ow meter (Fig. 5,
item G) until the ow reads approximately
600 cc/min. IMPORTANT: do not open valve
beyond maximum ow indicated on the ow meter (Fig. 3, item H) as this may damage
the instrument control.
Allow the system to purge for 10 minutes before switching off cylinder 1 at the cylinder valve. Do not over-tighten the cylinder valve when closing.
Repeat this purge procedure for cylinder 2.
Close the valve on cylinder 2 and carefully
close-off the ow meter. NOTE: when fully closing the valve, be careful to not over-
tighten as this may cause damage to the control valve mechanism.
Ensure both cylinder valves are shut off by end of the purge procedure and prior to connecting to patient.
Figure 5
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Connect To Patient
1. Position the NOxBOXmobile as close as practical to the patient ventilator to enable ease of connection. Engage the system brakes and make sure the system is stable before connecting to the patient.
2. Connect a fresh dose line from a new NOxKIT to the outlet of the NOxBOXmobile
ow meter, pushing the soft bung rmly
over the metal barb. Attach the luer lock on the free-end to an appropriately sized vent connection adaptor from the NOxKIT; the size should match the circuit size in use on the patient circuit.
3. Insert the dose line adaptor into the patient
ventilator circuit inspiratory limb. The dose line should be connected approximately 1m (between 0.7m and 1.3m) back from the patient sample point being taken by the NOxBOXO2 monitor (See Figure 6). Refer to the NOxBOXO2 monitor User Manual for correct set-up of the monitor to patient circuit.
4. The system is now ready to commence
delivery of NO to the patient.
5. Refer to the NOxBOXmobile Quick
StartGuide (QSG) for dose setting tables.
An illustrated example is shown in Figure 6:
for 1000ppm supply, patient vent ow of 6L/ min, desired dose of 15ppm; the NO ow
setting should be approx. 90 cc/min.
6. Check the NO gas cylinder concentration on the cylinder label and refer to the table with the matching concentration value.
7. The top row of values indicates the patient
ventilator ow setting. At the value that best matches the patient ventilator ow, read
down the column to reach the desired target NO dose.
8. The corresponding value of NO Flow Rate (cc/min) shown on the far left column is the
guideline starting value to set the NO ow
rate on the NOxBOXmobile.
9. Carefully and fully open the valve on
cylinder 1. Check the ow meter setting and
adjust to match the guide value calculated using the QSG for the patient.
Figure 6
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10. Carefully and fully open the valve on cylinder 2 to ensure the back-up NO supply is available in the event of cylinder 1 reaching empty during therapy. The cylinder supplies will automatically change-over in the event of the primary supply cylinder reaching the empty level. See “Cylinder Changeover” (Page 10) for more details.
11. Leave the system to settle for 2 minutes, and carefully observe the monitored value for the NO dose. The 2 minute settling time allows any changes in the settings to be fully observed.
12. Make any minor adjustments to the NO ow as indicated by the dose reading of NO on the NOxBOXO2 monitor.
IMPORTANT: The dose table calculations are
approximate guides to the NO ow setting
required to achieve the desired dose. Variations between ventilator set-ups and individual systems may require slight adjustments (e.g.
+/- 10%) to this guideline ow rate to achieve
the exact dose level. If large adjustments are
required to the guideline ow rate to achieve
the dose rule out any system error with the equipment (monitoring or delivery systems)
by following the troubleshooting actions in the relevant manual.
If the monitor reading is very high or very low
compared to the expected value, ensure that
the monitor is functioning correctly and has been appropriately serviced and calibrated prior to use. Refer to the monitor manual for troubleshooting actions in the event of unexpected gas reading parameters.
In the event of high NO2 readings with very low
expected NO, refer to the troubleshooting tips in
this manual as the set-up purge procedure may not have been correctly implemented prior to
use, or a system fault may have developed.
Figure 5
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Decommissioning
Once treatment is complete, and patient weaned off of the INO Therapy, it is safe to
remove the NOxBOXmobile system and prepare it for storage.
1. Fully shut off the control valves on cylinder 1 and cylinder 2.
2. Remove the dose line and dose line adaptor and dispose of these single-patient use items in accordance with applicable local practices for disposal of such materials.
3. Connect the outlet of the NOxBOXmobile
to a NOx scrubber lter or an appropriate
atmospheric scavenger. Contact Bedfont or your distributor for details of the NOx scrubber.
4. Open the ow meter control until the NO
ow reading is approximately 600 cc/min.
Observe the inlet (high) pressure gauges
(Fig.8, A), these will gradually decrease until
the high pressure system is empty. Then observe the low pressure gauge as this dials down.
5. When the low pressure gauge (Fig.8, E)
reads approx. 5psi and the ow meter no longer registers a ow, the system has
safely depressurised and is ready for cleaning or storage as appropriate.
Figure 8
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Dose Calculation
The dose of NO delivered to the patient must be
dened by the acting clinician.
The NOxBOXmobile is provided with a Quick Start Guide (QSG) that contains a series of dose guidance tables that provide approximate
NO ow rates required to achieve the required
patient dose for given conditions of patient
ventilator ow and the supply gas concentration.
The calculations in the table are based on the following formula:
NO ow (cc/min) = 1000 x Vent Flow (L/min)
[(NO supply concentration (ppm)/NO patient dose (ppm)) – 1]
Worked Example:
For a patient ventilator setting of 5 L/min, a
supply concentration of 1000ppm and a desired
patient dose of 4ppm, the set NO ow (cc/min)
NO ow (cc/min) = 1000 x 5 = 5000 = 20 cc/min
[(1000/4)-1] 249
NOTE: the actual patient dose being delivered
should always be conrmed by use of a
continuous INO monitor designed for the
purpose, such as the NOxBOXO2.
The guideline NO ow calculated using this
formula should be considered as a guide value. Fine-tune the actual delivered dose by making
an appropriate adjustment to the ow to achieve
the correct dose on the monitor display.
IMPORTANT: Leave at least 2 minutes between
changes for any ow adjustments to fully take
effect.
WARNING: In the event that the indicated
ow is not producing a dose value close to the expected dose, ensure all equipment is correctly connected, calibrated and functioning
as expected before making large increases
or decreases in the NO ow value. See
“Troubleshooting” section (page 20) for common diagnostic issues.
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Manual Bagging
The layout of the manual bagging option of the NOxBOXmobile is shown below in Figure 9.
The outlet from the standard NOxBOXmobile
ow meter is attached to the rear of the manual bagging unit. The NO ow rate is still controlled by the main adjustable ow meters on the NOxBOXmobile system. The NO ow meter (B, g. 9) on the manual bagging unit is purely for a simple side-by-side reference of ow against the oxygen ow setting.
The oxygen (O2) inlet is to the rear of the
unit and is tted with a BS5682 1998 tting
as standard (other standard connections are
possible, contact Bedfont or your distributor for details). Connect this tting to an appropriate
O2 source. The O2 ow rate can be set by the manual bagging unit O2 ow meter (C, Fig. 9), between 1 and 10 L/min.
The nitric oxide ow is connected to the regular
patient ventilator circuit via the dose line exiting
the left of the unit (need to label this up, Fig. 9).
This inserts into the circuit in the same location described within the “Connect to Patient”
section (page 12). The NO ow will be delivered
normally through this dose line to the patient ventilator circuit when the control lever is turned such that the arrow points towards this dose line
“Ventilator Option”. (create a detail photo of this,
it’s the reverse of the control position above).
The manual bagging system can be connected
up to the outlet valves D (for NO ow) and E
(for O2 ow). This allows a swift transfer of the
delivery gas feeding the ventilator, to be simply
diverted to the manual bagging apparatus by
turning the control lever (A, Fig. 9) such that the arrow points towards the ow meters, “Manual
Option” (as pictured above).
IMPORTANT: A small delay may occur on
switching the system between ventilator ow and manual bagging ow. Allow time for the pneumatic ow to be read by the INO monitor before making ne-tune adjustments. This may
take up to 2 minutes.
Figure 9
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Calibration
The system should undergo checks to verify the operation of the system is within expected operating parameters. Any element found to be operating outside of these safe operating parameters should be reported to Bedfont or your distributor for repair or replacement as appropriate. Do not attempt to calibrate or repair this device unless authorised to do so by the manufacturer.
Flow Meters:
The NOxBOXmobile ow meters are calibrated
on N2 with a 5psi back-pressure. The ow
readings should be checked and veried.
All calibration, repair or refurbishment of this
equipment can only be undertaken by the original manufacturer. These are safety critical devices and must not be tampered with as this could put patients at risk.
Pressure Regulators:
The pressure regulator performance should be
checked and the output pressure veried as 2
bar.
All calibration, repair or refurbishment of
this equipment can only be undertaken by the original manufacturer. These are safety
critical, high-pressure devices and must not be
tampered with as this could put all users and patients at risk.
WARNINGS: All operational checks will need to be performed with N2 or NO/N2 mixes of the appropriate purity grade. Ensure that safe working practices are followed. Read the safety notices at the front of this manual for guidance. Do not undertake these system checks without the appropriate PPE and ventilation in place.
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NOxBOX® mobile Operating Manual
English
Spares
NOxBOX
+
NO-S-V Replacement NO sensor for NOxBOX
+
NO2-S-V Replacement NO2 sensor for NOxBOX
+
NOXBOX-SCS-V Sample conditioning system – complete NOxBOX
+
NOXNAF-V Naon drying tube
NOXWT-V Water trap NOxBOX
+
18-0210 Pack of 6 size C batteries NOXMAIN-V Mains adapter
NOX-T-CAL Calibration system (T-piece, calibration adapter and restrictor)
NOxBOXmobile spares
FIL020 BS14 Gas cylinder connector washer (PTFE)
Specication
Dimensions: 1590(H) × 500(W) × 528(D) mm Weight: Approx. 40kg (complete trolley and cylinders) Construction: Powder coated steel
Wheels: 75mm anti-static castors, with kick stop lock
Flowmeters: 0-100cc/min and 0-600cc/min
Regulator: Single stage, stainless steel, 2 bar max. outlet
Changeover: Regulator stainless steel
Storage conditions: Dry, clean atmosphere, 0-40ºC
NOxBOXO
2
NOXO2-NO Replacement NO sensor for NOxBOXO
2
NOXO2-NO2 Replacement NO2 sensor for NOxBOXO
2
NOXO2-O2 Replacement O2 sensor for NOxBOXO
2
NOXO2-NAF Naon drying tube
NOXO2WT-COMPLETE Water trap FIX053 Power lead (UK) FIX054 Power lead (EU) NOX-Y-CAL Calibration system consisting of Y-piece and male luer NOXKIT-V Selection of connectors NO and O2 to vent
NOXO2-FIL Bacterial lter CON139 Leur tting for NOxBOXO2 CON136 Leur tting for NOxBOXO2
NOXO2-BAT Replacement battery unit for NOxBOXO2 NOXO2-INT-FIL Internal Filter for NOxBOXO2 NOXO2-PUMP Internal pump for NOxBOXO2
PUMP-FLO-MTR Flow meter for for calibrating pump ow on NOxBOXO2
NOXO2-SOLE Solenoid for NOxBOXO2
NOxBOX+ and NOxBOXO
2
058-18 -00520-V* Calibration gas – 25ppm NO in N2 (581 disposable cylinder) 058-20-01010-V* Calibration gas – 10ppm NO2 in air (581 disposable cylinder)
REGSS-1.0-V* Stainless steel gas regulator – 1l/min ow rate
CCG-V* Carry case to hold cans and regulators NOXBOX-PLUS-CALKIT Consists of the four items marked * above RECYCLER-V Puncture tool for recycling empty canisters WIPES Instrument cleansing wipes
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NOxBOX® mobile Operating Manual
English
Warranty
Bedfont Scientic Ltd warrants instruments of its
manufacture to be free from defects in material
and workmanship for a period of ve years from
the date of shipment. Bedfont’s sole obligation under this warranty is limited to repairing or
replacing, at its choice, any item covered under this warranty when such item is returned intact, prepaid, to the factory. The warranty does not
apply to any products which have been repaired
or altered by unauthorised persons, or which have been subject to misuse, negligence or
accident.
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NOxBOX® mobile Operating Manual
English
Troubleshooting
The NOxBOXmobile is a device for use in
critical care applications. As such, any actions
carried out on the device must take into consideration the condition and treatment of the
patient as the overall dening factor.
In all cases, in the event of a peripheral monitor alarm sounding, rst check the health and
condition of the patient and take necessary actions to best serve the patient’s needs.
Details on remedial actions to take in the event of the monitor alarm should be covered by the monitor user manual.
Q: The INO monitor attached to the patient circuit is indicating high NO2 levels and a low NO dose
A: Oxidation may have occurred in the NO high­pressure supply line.
If qualied and you assess it to be safe to do so,
the fastest purge method is to crack pressure at the high pressure line by following the steps below:
Turn-off the cylinder control valve fully.
Using spanner provided, carefully turn
the connection nut until a sharp hissing indicates the gas is being relieved in the pressure line. This should stop within a few seconds.
Fully tighten the connection nut with the
spanner
Open the cylinder control valve
Repeat for second supply lines.
During the above procedure, the regulated gas
in the system will continue to feed to the patient.
If deemed safe and appropriate for the patient, reduce the ow of NO to minimise the level of
gas being delivered to the patient.
WARNING: sudden withdrawal from NO
therapy can have severe effects on the patient, including, but not limited to, hypoxic rebound.
Ensure that best practice is observed at
all times to ensure the patient is not put at unnecessary risk.
If the above procedure cannot be followed for
a quick system purge, then the system must be purged through the ow meters. This must be
done without connection to the patient circuit to prevent delivering high NO2 for prolonged periods of time.
Remove outlet from patient circuit (note
warning on sudden NO cessation)
Turn off the cylinder control valve on both
cylinders
Open the ow meter to approximately 600
cc/min (do not open valve above maximum
delivery scale, risk of damage to the control
mechanism)
Allow rst system line to purge for 12
minutes
Turn the auto-changeover control knob to
the second system line and allow to purge for 12 minutes.
Close the ow meter (do not over-tighten,
this may cause damage to the control mechanism)
Open both cylinder valves to re-pressurise the system. The system is ready to reconnect to
the patient circuit safely. Open ow meter to
appropriate setting to recommence delivery of NO.
Q: Is the outlet pressure adjustable?
A: No, the outlet pressure is factory set and
is not user adjustable. This pressure has been carefully designed to provide optimal
performance for the system. The ow control
equipment has been calibrated to operate at this pressure. If any adjustment were made to
this pressure setting, the ow accuracy of the NO ow meters cannot be guaranteed. This will
affect system performance and invalidate any existing equipment warranty.
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NOxBOX® mobile Operating Manual
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Q: The system is not achieving the desired dose
when I set the NO ow as indicated by the ow
tables in the Quick Start Guide (QSG).
A: The ow tables in the QSG are a reference level, and some deviation from the value can be
expected. Large variation (e.g. +/-25%) however may indicate a problem with the system:
Check that the delivery pressure (low
pressure gauge) is set to 2 bar to ensure
that the NO ow reading is as calibrated.
Check the supply cylinder concentration
matches the table being referred to for dose setting.
Check the patient ventilator ow conditions
are as expected.
Check the sample line connection feeding
the INO therapy monitor is free from blockages or leaks.
Q: On opening the NO ow control valve, the oat rises as expected, but then there is a noticeable drop before the oat rises again. Why
is this?
A: The ne control valve on the ow meter may
have been damaged by excessive opening of the valve control. This can create deep scoring
on the valve surface which affects the ow control performance across the ow range.
Please report to Bedfont or your distributor for corrective action.
Q: Do Bedfont supply the manual bagging circuit systems?
A: No, Bedfont cannot supply such materials.
These should be sourced by the medical care provider. Any assistance regarding connection
to the NOxBOXmobile that Bedfont can provide,
please contact us.
Q: In the event of any other technical questions
regarding the NOxBOXmobile, how do I contact Bedfont Scientic Ltd?
A: If this equipment was sourced through a
local distributor, please contact them in the rst
instance for assistance. Visit www.bedfont.com
and click on “Support”, use one of the contact
tools to connect with our technical support team.
Issue 5 - April 2013, Part No: LAB211 ©Bedfont Scientic Ltd Bedfont Scientic Limited reserves the right to change or update this literature without prior notice. Registered ofce: England and Wales. Registered No: 1289798
Station Road, Harrietsham, Maidstone, Kent ME17 1JA, England
Tel: +44 (0)1622 851122 Fax: +44 (0)1622 854860 Email: ask@bedfont.com
www.bedfont.com
Bedfont Scientic Ltd
ISO 9001:2008
Cert. No. FM 31664
ISO 13485:2003
Cert. No. MD 502905
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