Becton Dickinson Rate Infuser I, Rate Infuser II User manual
SERVICE
FOR
MANUAL
BD
BD
RATE
RATE
INFUSER
and
INFUSER
|
II
RI-RII-
US - A90
©
Becton
Dickinson
and
Co.
Re
Order
Rev-
1990
0
N*
8896
1
Table
of
contents
SECMON1
INTRODUCTION
THEORY
TABLE
SECTION2.........
INSPECTON
UNIT
SYRINGE
RATE
LOW
OCCLUSION
ACCURACY
ACCURACY
DATA
SECTIONS
.......
1 /
INITIALIZATION
SWITCH
VOLUME
SHEET
............................
AND
CAUTIONS
OF
OPERATION - RATE
SYRINGE
PROCEDURE
SWITCH
TEST
TEST
TEST
FOR
に
にし に に に
CHECK
Methode
Methode
TESTING
SIZES
TEST
.........
ee
ee
.,.................
INFUSER | and
AND RATES
rr
....................
.........oo
OO
/VOLUME
DELIVERED
A
weighttest............
В
linear
BECTON
DICKINSION
ee
RATE
INFUSER
................
ooo
ooo...
CHECK
displacement . .
eee
RATE
.......
INFUSER
，
II
sees
reere
. . . ..
6
6
.6
8
10
10
10
11
12
12
13
15
16
17
20
TROUBLESHOOTING
GENERAL
SECTION
COMPONENTS
SPARE
HOWTOORDER
FRONT
SPLIT
CURTANS
REAR CASE
FIG
BATTERY
WIRED
RI-RII-
TROUBLESHOOTING
4
...
PARTS
CASE
RING
5:REAR
DOOR
BATTERY
INSTRUCTION
US - A90
.........................
.4
AND
ASSEMBLY
LISTING
...........
ASSEMBLY
AND
RETAINER
....,...........4
ASSEMBLY
CASE
.............,..............
TERMINAL
LABEL
.......................
..........,............
.........<oooooooo
..
........o.oooooooooo
GUIDE
REPLACEMENT
,...................:
.,....................
©
Becton
...............
..........
Dickinson
«ο
and
sens
ooo...
oo...
Co.
6 36
νο,
1990
20
24
27
27
27
29
33
35
37
38
39
40
42
PC
BOARD
EPROM
REVISION3
REVISIONS
MICROPROCESSOR
LOD
LCD
し
に に
に に に
DISPLAYDRVER
CRYSTAL
BUZZER
CHASSIS
MOTOR
CLAMP
FIG
PUSHERBLOCK
PUSHER
CHASSIS
CLAMP
REAR
ASSEMBLY
WITH
GEAR
BLOCK
6:
CLAMP
BLOCK
2.00000.
BLOCK
ASSEMBLY
ASSEMBLY
BLOCK
ASSEMBLY
INSTRUCTION
WITH
......
LABEL-
EPROM-REVISION1
FRONT
CASE
ASSEMBLY
........................
............
に
.......
sous
MOTOR
.
νο ο νοκ
ee
eee
ccc
に に に に
1.
.................
cc
に に に に
ニュー
ee
eee
esse
eee
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ων ο ων ο ο ο
ccc
ce
tee
ュー
トーーーー
eens
ees
ων ο εν ων 57
eens
cesse.
0000
..........4.44........
eee...
REVISION 0 ..............,
.........................，
......
00
A
ees
43
45
47
48
50
52
54
55
59
61
62
64
64
64
65
65
65
SECTIONS
ALIGNMENT
INITIALSETUP
HOME
HOME
TACHOMETER
TACHOMETER
OCCLUSION
SAFETY
RESISTOR
Q4
RUN-AWAY
RI-RII-
US - A90
...........
TEST
. .
POSITION
POSITION
ALIGNMENT
VOLTAGE
ADJUSTMENT
CHEK
ADJUSTMENT
CHECKS
STRIP
TRANSISTOR
CHECK
CHECK...
TEST
o
PROCEDURE
.......
ADJUSTMENT
.....................
(Cont)
....................，.
.....................，
.......
......................，
に
©
Becton
ων ο ον
...................
ce
eee
44...
TABLE
..........
неннннных
LL...
이 예 의
Dickinson
and
Co.
1990
67
67
67
67
69
69
70
70
72
72
72
이오
72
NOTES
RI-RII-
US - A390
©
Becton
Dickinson
and
Co.
1990
4
NOTES
RI-RII-
US - A90
©
Becton
Dickinson
and
Co.
1990
5
SECTION
1
INTRODUCTION
This
manual
troubleshooting,
Dickinson
AND
is
designed
has
two
and
both.
Before
familiar
will
the
attempting
with
the
perform
RATE
INFUSER , the
any
unit.
dependably
———responsiblityforthe
with
the
To
facilitate
SERs
Problems
engineer
to
device
include
but
incurred
maintenance
specific
and/or
repairs
should
1-201-633-5500.
To
purchase
SYSTEMS’
spare
dealer.
CAUTIONS
to
help
the
biomedical
modular
Rate
maintenance
This
will
performance
at
user-replaceable
not
be
referred
parts,
See
Section 4 for a description
repair
of
Infusers - Rate
or
repair
help
and
accurately
party
avoid
possible
performing
ofthe device
the
time
of
the
and
repair,
covered
to
please
in
our
call
BECTON
your
this
Technical
BECTON
Infuser | and
at
repair
parts
engineer
DICKINSON
functions,
damage
ail
times.
the
installation
and,
in
and
DICKINSON
(see
manual
local
should
Service
authorized
of
perform
Rate
Infuser
review
By
addition,
in
the
this
and
ensure
accepting
accepts
future.
has
Section
spare
4).
not
be
Department
BECTON
parts.
routine
RATE
II.
This
material
that the
delivery
of
said
designed
attempted
at
DICKINSON
maintenance,
INFUSERS.
manual
carefully
RATE
of
spare
components
any
liability
the
by
the
1-800-BECTON-6,
Becton-
applies
to
become
INFUSER
parts
accepts
associated
RATE
biomedical
INFUSION
basic
to
for
INFU-
or
THEORY
The
designed
OF
RATE
transport
is
capable
The
RATE
The
unit’s
beep sounds,
no
syringe
The
motor
the
unit
RI-RII-
US - A90
OPERATION - RATE
INFUSER | is a microprocessor
for
the
continious
or
in
of
INFUSER
POWER
is
runs
will
not
pediatric
delivery
the
present,
for
perform
units.
rates
ranging
Il
is
similar
ON
switch
four
indicator
the
unit
approximately
the
INFUSER | and
|V
admininistration
The
pump
except
activates
lights
performs
forty
motor
speed
©
Becton
from
flash
RATE
controlled,
of
medication
accepts
0.1
that
an
automatic
in
an
(40)
control
syringe
ml/hr
to
is
accepts
sequence,
additional
seconds
check.
Dickinson
INFUSER
battery
operated,
during
sizes
99.9
mi/hr.
syringes
system
and
the
diagnostic
during
and
this
Co.
1990
II
portable
surgery
ranging
ranging
from 5 cc
from
check. During
display
motor
test.
registers
speed
If a syringe
|
syringe
and
for
to
1cc
this
self-test
all
control
pump
patient
60
cc
to
60cc
zeros.
check.
is
in
place,
in
and
one
If
6
The
occlusion
the
syringe
displacement
established
automatically
and
the
Both
rate
clamp
resulting
in
interrupt
timer
off.
infusers
mechanism
against
from
the
product
the
feature
is
contained
an
internal
the
pressure
specification,
infusion,
many
activate
other
safety
within
the
spring.
on
the
the
audible
alarms
syringe
The
occlusion
spring.
If
occlusion
and
visual
and
checks.
clamp
and
wiper
the
displacement
alarm
is
alarms,
operates
by
constantly
exceeds
activated.
and
turn
both
depressing
monitors
The
the
the
unit
motor
the
value
will
Operation
manual.
Always
guides
refer
for
the
to
Rate
infuser | and
the
Operation
Rate
Guides
infuser
for
Il
are
instructions
included
on
at
use
the
of
end
the
of
this
pumps.
service
RI-RII-
US - A90
©
Becton
Dickinson
and
Co.
1990
TABLE
1/
SYRINGE
SIZES
AND
RATES
RATE
RATE
INFUSER
Syringe
(cc)
5BD
10
BD
20
BD
BD,
30
60
BD
or
INFUSER
Syringe
(οο)
1ce
BD"
size
30
MJ
size
|
PF,
35
II
or
MJ"
MJ"
Lowest
(mi/hr)
0.1
1.0
1.0
10
2.0
Lowest
(ml/hr)
0.1
rate
rate
Highest
Highest
rate
(mhr)
.25.0
35.0
60.0
78.0
99.9
rate
(mi/hr)
4.0
ὴ
RI-RII-
US - A90
Scc
5cc
10cc
20cc
30cc
60cc
BD
BD
BD
BD
BD
BD
or
or
or
or
or
or
MJ
6cc
12cc
MJ
35cc
MJ
MJ
MJ
MJ
0.1
0.1
1.0
1.0
1.0
2.0
©
Becton
Dickinson
and
Co.
10.0
25.0
35.0
60.0
78.0
99.9
1990
ノ
NOTES
RI-RII-
US - A90
©
Becton
Dickinson
and
Co.
1990
|
9
SECTION
2
INSPECTION
The
following
the
unit's
case.
as a diagnostic
opened.
EQUIPMENT
Stopwatch
Pressure
Syringes : BECTON
BECTON
Three
UNIT
Record
REQUIRED
(the
meter
DICKINSON
way
stopcock
INITIALIZATION
PROCEDURE
inspection
This
procedure
procedure
all
data
longest
(0-50
DICKINSON,
with
TEST
procedure
at
for
test
psig
minimum
Cat.
luer
may
the
completion
this
section.
will
be
approx. 1 hour.
PLASTIPAK*
No
2804
fittings.
permits
be
range,
testing
used
0.1
extension
for
periodic
of
every
psig
3
set
of
the
RATE
inspection.
repair,
and
Resolution
resolution)
cc,
10
cc,
20
(60
inch
microbore
INFUSER
after
should
cc,
60
It
should
the
be
at
cc.
tubing
without
pump
opening
be
performed
has
been
least 1 second).
set).
1
install
2
Press
3
Press
Mİ
Beep
EE
The 4 indicator
* © Plastipak
RI-Ril-
US - A90
batteries.
the
POWER
POWER
is
is a TM
Do
not
place a syringe
OFF
button.
ON
button.
activated
Observe
once.
lights
of
Becton
Dickinson
the
flash
in
©
Becton
in
the
clamp.
following
sequence
seguence
and
Co.
Dickinson
and
of
events
Co.
:
1990
10
4
ME
The
lf
Display
M
Al
ος".
Press
INFUSE
Il
Observe
E
unit
unit
will
registers
legends
button
double
does
not
run a motor
all
"8",
except
with
"ML/HR*
no
syringe
beep.
infuse.
self-test
displays
turn
in
place.
for
"BD",
off
approximately
("PF")*,
and
the
40
"MJ",
upper
seconds.
"CC"
and
lower
and
"ML/HR"
segments
.
show
all
SYRINGE
1
Depress
Syringe
2
SWITCH
Depress
=
Upper
10’s
switch.
size
will
Continue
to
60
cc
SYRINGE
portion
scroll
to
press
BD.
(
Rate
60
30
20
10
05
80 cc
60
35
switch.
of
to
60
cc
10’s
switch
Infuser
cc
BD™
cc
BD
cc
BD
cc
BD
cc
BD
PF
cc
MJ™
cc
MJ
LCD
BD
|
display
and
and
ensure
will
flash.
that
60
30
20 cc
10
05
03 cc
01
flash
display
cc
BD
cc
BD
BD
cc
BD
cc
BD
BD
cc
BD
"00".
flashes
Rate
the
following
Infuser
60
35
20
12cc
06
03 cc
01
li
cc
cc
cc
ce
cc
sequence
MJ
MJ
MJ
MJ
MJ
MJ
MJ
)
before
returning
* — Rate | only
RI-RII-
US - A90
©
Becton
Dickinson
and
Co.
1990
11
3
Depress
Syringe
SYRINGE
size
will
switch
stop
flashing
RATE
LOW
SWITCH
1
Depress
Lower
2
Press
3
Ensure
4
Repeat
5
Set
6
Depress
VOLUME
1.
Placea
flange.
RATE
switch
portion
10's
rate
of
LCD
switch.
that digits 0 to 9 are
for 1's
CHECK
to
60.0
RATE
20
ce
switch
ml/hr.
switch.
/VOLUME
syringe
display
and
.1's
in
clamp.
will
flash.
displayed
switch.
DELIVERED
Set
syringe
for
tens
place.
plunger
CHECK
to 5 cc
.2
00.
Move
pusher
block
down
onto
syringe
2
3
RI-RII-
US - A90
With
syringe
Mİ
Press
milliliters
E
Low
Volume
II
After
seconds.
ll
Press
№
Press
Moving
the
size
set
and
hold
delivered.
the
Low
the
SYRINGE
STOP
pusher
infusion
up
to
"20 cc
VOL
Release
LED
will
Volume
to
top
BD"
and
rate
DEL
switch.
VOL
begin
switch.
switch.
position
©
Becton
LED
Beeping
will
to
begins
Motor
to
"60.0
ml/hr",
"mi/hr*
DEL
switch
flash
within 1 to 5 minutes.
to
flash, a double
will
will
stop
turn
off
LOW
Dickinson
press
will
stop.
and
VOLUME
and
Co.
INFUSE
change
beep
infusion
LED.
1990
switch.
to
"mi".
LED
will
be
will
LCD
heard
turn
will
display
every
off.
5
12
OCCLUSION
1
2
(1
NOTE:
TEST
Turn
on
pressure
Place
an
unused 5 cc
pusher
syringes
block.
with
meter.
syringe
Do
not
push
abnormally
down
filled
with
on
the
high
5.0
cc + .2
syringe
using
friction
should
cc
of
pusher
water
into
block; a loose
not
be
used.
position
mounting
in
the
clamp
is
desired.
block
and
Depress
3
4
Set
Depress
Depress
Set
Depress
Connect
2804)(See
10
With
the
11
12
SYRINGE
syringe
SYRINGE
RATE
rate
to
RATE
the
the
system
released
Depress
Blinking
before
vent
27.0
(all
valve.
INFUSE
ATTENTION
size
switch.
25.0
mi/hr.
switch
pressure
FIG.
2).
air
is
PSIG.
to 5 cc
BD
meter
vented,
out
of
switch.
LED,
Minimurn
to
advance
the
system)
and
trigger
the
the
"Occ"
pressure
syringe
pusher
and
zero
ste
25
e
will
display,
through a three-way
toward
relative
mijir
dc
should
the
the
pressure
alarm
be
9.9
clamp
aq
‘
beeps
PSIG.
valve
until
is
applied
-
and
Record
and a BD
two
or
to
BVO
the
unit
pressure
three
the
shuts
extension
drops
pressure
psi
down
reading
set
(NO.
of
water
are
meter.
automatically
and
Close
results.
13
14
15
Ri-RIL-
US - A90
Depress
Repeat
"60
beeps,
pressure
Depress
STOP
steps 3 through
cc
BD" and
and
should
POWER
INFUSION.
rate
unit
shut
be
OFF.
to
down)
5.5
Alarm
12
using a 60
"99.0
PSIG.
bå
©
will
mi/hr’.
The
should
Record
60
GI
ml
Becton
stop
and
ATTENTION
cc
syringe
occlusion
be
activated
pressure
<
reading
SS
Ar
Dickinson
filled
with
alarms
before
and
and
LED
will
60 cc + 0.5
(blinking
the
results.
-
Co.
ATTENTION
pressure
ро
1990
stop
flashing.
mi
reaches
of
water.
296
Set
LED,
12.0
syringe
multiple
PSIG.
Minimum
size
alarm
to
13
Figure 2 :Occlusion
TEST
Syringe
2804
Microbore
Tubing
RE-RII-
US
RI2004
Becton
A90
-
©
Dickinson
and
Three-Way
Transducer
Transducer
Pressure
1990
Co.
Stopcock
Electrical
Meter
14
ACCURACY
TEST
Method
1
2
"A"
weight
Insert a filled
Prime
Set
the
Run
the
Tare
(zero)
Run
the
Record
Volume
Repeat
between
60 cc
the
unit.
RATE
discharge
the
pump
the
weight
delivered
for a 5
0.95
test
syringe
for
99.9
of
the
balance.
for
30
minutes + 5
on
should
cc
syringe
and
1.03
into
mi/hour
tubing
the
balance.
be
between
set
gms.
the
pump.
set
into a container
seconds.
47.45
at
0.1
mi/hr.
Attach a tubing
on a balance.
and
51.45
gms.
Run
for
10
hours + 5
set.
seconds.
Volume
delivered
should
be
[
NOTE
starting
NOTE
is
utilized
RI-Ril-
US - ASO
1:
to
tests.
2:
Syringe
by
minimize
inaccuracies
BECTON
evaporation,
may
DICKINSON
©
Becton
place a thin film
affect
in
the
results
routine
testing.
Dickinson
and
of
light
oil
utilizing
Co.
1990
in
this
the
container
method.
before
Method
"B"
15
ACCURACY
Method
1
2
3
4
5
6
7
8
TEST
"B"
linear
Mount
the
force
pusher
Depress
Place
a5
Depress
Release
Set
syringe
Zero
dial
Simultaneously
Record
displacement
RATE
INFUSER
against
closest
POWER
ce
syringe
and
hold
switch
size
or
digital
ending
to
when
in a gage
the
pusher
the
pump
ON
in
syringe
PRIME
gage
to
"5
cc
BD"
gage
and
press
INFUSE
position.
Press
is
constant
housings
clamp.
switch
moves
and
record
and
volume
system
Push
to
prime
forward
rate
to
starting
start
which
can
and
less
syringe
the
unit.
at
least
"25.0
ml/hr",
position.
the
stopwatch.
delivered
switch.
measure
than
0.5
Ibs.
flange
down
0.30
inch.
After 5 min. + 2
Record
the
linear
Measure
to
reading.
travel
the
bottom
of
the
motion
of
travel.
seconds
pusher.
on
the
press
STOP
Assure
part
of
Infuse.
that
the
-
9
10
11°
12
RI-Ril-
Subtract
Displacement
Depress
Repeat
0.1328
US - A90
ending
POWER
test
and
position
should
for5
cc
0.1434
be
OFF.
BD
syringe
inches.
from
starting
between
run
Volume
©
Becton
position
.691
and
at0.1
mi/hr
delivered
Dickinson
and
record
.747
inches.
for 4 hours + 5
should
display
and
displacement.
Volume
delivered
seconds.
0.4 +
Co.
1990
should
Displacement
0.1
ml.
be
2.0
should
ml + 0.1 ml.
be
between
16
DATA
SHEET
FOR
TESTING
BECTON
DICKINSION
RATE
INFUSER
Reference:
BD
RATE
C
|
~
INFUSER
Date
.
Serial
number
Tested
Dept./Location
by
repair
TEST PASS
Unit
Low
Occlusion 5 cc............
Occlusion
High
accuracy/weight
and
diagnostics
initialization
volume
60
ce...........
speed
test
manual
N
psi
psi
)
FAIL
Commenis
RI-RIl-
US - A90
Low
speed
accuracy/weight
test
©
Becton
Dickinson
and
Co.
1990
NOTES
RI-Ril-
US - A90
©
Becton
Dickinson
and
Co.
1990
18
NOTES
RI-Ril-
US - A90
©
Becton
Dickinson
and
Co.
1990
19
SECTION
TROUBLESHOOTING
This
section
tion
of
aid
the
identified,
tion
on
provides
the
RATE
bioengineer
the
Assembly
ordering and
3
detailed
INFUSER . The
in
pinpointing
Replacement
procedures
information
regarding
troubleshooting
problems
section
for
replacement
and
of
this
the
guide
their
sources.
manual
and
repair.
mechanical
on
the
following
Once
(which
follows)
and
electrical
page
the
problem
provides
configura-
is
designed
has
informa-
to
been
RI-RII-
US - A90
©
Becton
Dickinson
and
Co.
1990
20
Figure
2:
Exploded
view
Lead
Scew
Assembiy
Ger
|
Chassis
Assembly
|
-
Motor
LCD
Driver
inted
Circuit
Board
Microprocessor
Switch
Panel
REAR
SYRINGE
ASSEMBLY
RI-RII-
US - A90
CASE
PUSHER
©
Becton
Dickinson
and
Co.
1990
RI2001
Syringe
clamp
assembly
21
Figure
3:
PC
Board
(
Connector
Pin
Control
Wire
color)
J01
υ8
D9
a
o
a
=
3
Q13
2
U3
U11
7 1
J8
Ta
ma
圖
Q11
a
L
9
Q10
fa
U4
JA} р |
Jel]
R17
o
311
RSI
сто
ビ
a
U10
302
403
Jos
405
306
J07
Jos
409
TACHOMETER
1
+Led
2
V
3
4
РОМЕН
1
2
MOTOR
1
2
RATE
1
2
3
4
ΜΑΙΝ
2
3
4
5
6
7
8
9
10
BUZZER
1
2
SYRINGE
1
2
POTENTIOMETER
1
2
3
4
JO9/J10/J11
Tach
Emitter
Ground
+
Battery
-
Battery
+
Motor Red
„Motor
SWITCH
Common
A
1
10
SWITCH
Common(U7P1-0)
Infuse
Syringe
Vol. Del.
Common(U7P1-2)
Stop
Rate
Power
Power
VD
+
Buzzer
-
Buzzer
PRÉSENCE
Common
Syringe
V
Ref.
Top
Button
Botton
JO8-1
optical
optical
PANEL
(U7
PANEL
size
infuse
on
off
(U7P1-2)
Presence
(U6-9)
wiper
wiper
TEST
switch
switch
P1-4)
STRIP
POINTS
Black
White
Red
Green
Red
Black
Black/Red
Orange
White
Blue
Red
Green
Yellow
Orange
Brown
07
00
Gide
an
Qi
~
PCBOARD
RI-Ril-
US - A90
i]
! i
os
ls
a
| H
1
t 1
ἡ
9,131
U
| !
i !
|
nu
ya
A
U2
wa;
+
|
i
:
i
i
A
3 2
410
jn
©
Becton
Dickinson
and
3
6
7
8
1
2
1
Co.
us
NI
a
U4-1
von
U47
Ground
Ut
Ground
U10.4
1990
22
Figure
An
4:
electrical
Electrical
Schematic
schematic
has
been
enclosed
seperately
with
this
binder.
RI-RII-
US - A90
©
Becton
Dickinson
and
Co.
1990
23
GENERAL
TROUBLESHOOTING
GUIDE
PROBLEM
Power
thing
LCD
not
Not
One
function
Displays
on
switch
happens
indicators
sound
all
LCD
indicators
or
more
are
is
pressed,
light,
LED
indicators
erratic
but
light
but
tones
do
no-
do
not
POSSIBLE
Check
Check
Check
correct
Check
Check
connector
Check
LCD
LCD
Check
Check
Check
of
Check
baiteries
membrane
membrane
position
buzzer
voltage
transistor
damaged,
require
LED
LED
placement
EPROM.
seating
CAUSES
switch
switch
on
PC
board
level
at
buzzer
LCD
driver
replacement
driver
and
seating
of
the
micro-
is
in
or
processor.
LCD
contact
damaged
at
the
connector
or
poor
RI-RII-
No
tone
button
Multiple
button
US - A90
is
sounded
is
pressed
tones
is
pressed
sound
when
when
©
Infuse
infuse
Becton
Dickinson
Check
buzzer
Check
Check
Check
switch
and
Co.
membrane
syringe
syringe
wiring
1990
switch,
placement
clamp
from
switch
clamp
24
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