Beckman Coulter Allegra X-12, Allegra X-12R Instructions For Use Manual

Page 1
Instruction For Use
Beckman Coulter, Inc. 250 S. Kraemer Blvd. Brea, CA 92821 U.S.A.
Allegra X-12 Series
Centrifuges
GX-IM-5AB November 2013
Page 2
Allegra X-12 Series Centrifuges
GX-IM-5AB (November 2013)
Copyright © 2013 Beckman Coulter, Inc.
The following copyright statement is for position only. You may replace it with a statement approved by your group.
All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from Beckman Coulter, Inc.
Find us on the World Wide Web at:
www.beckmancoulter.com
Made in USA
Page 3
Read all product manuals and consult with Beckman Coulter-trained personnel before attempting to operate instrument. Do not attempt to perform any procedure before carefully reading all instructions. Always follow product labeling and manufacturer’s recommendations. If in doubt as to how to proceed in any situation, contact your Beckman Coulter Representative.
Alerts for Danger, Warning, Caution, and Note
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Safety Notice
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE
NOTE is used to call attention to notable information that should be followed during installation, use,
or servicing of this equipment.
Safety During Installation and/or Maintenance
This centrifuge weighs 121 kg (267 lb). Do not attempt to lift or move it without assistance.
Any servicing of this equipment that requires removal of any covers can expose parts that involve the risk of electric shock or personal injury. Make sure that the power switch is off and the centrifuge is disconnected from the main power source, and refer such servicing to qualified personnel.
Do not replace any centrifuge components with parts not specified for use on this instrument.
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Safety Notice
Electrical Safety
Electrical Safety
To reduce the risk of electrical shock, this equipment uses a three-wire electrical cord and plug to connect the centrifuge to earth-ground. To preserve this safety feature:
Make sure that the matching wall outlet receptacle is properly wired and earth-grounded. Check that the line voltage agrees with the voltage listed on the name-rating plate affixed to the centrifuge.
Never use a three-to-two wire plug adapter.
Never use a two-wire extension cord or a two-wire non-grounding type of multiple-outlet
receptacle strip.
Do not place containers holding liquid on or near the chamber door. If they spill, liquid may get into the centrifuge and damage electrical or mechanical components.
Safety Against Risk of Fire
This centrifuge is not designed for use with materials capable of developing flammable or explosive vapors or hazardous chemical reactions. Do not centrifuge such materials (such as chloroform or ethyl alcohol) in this centrifuge nor handle or store them within the 30-cm (1-ft) area surrounding the centrifuge.
Mechanical Safety
For safe operation of the equipment, observe the following:
Use only the rotors and accessories designed for use in this centrifuge.
Do not exceed the maximum rated speed of the rotor in use.
NEVER attempt to slow or stop the rotor by hand.
Do not lift or move the centrifuge while the rotor is spinning.
NEVER attempt to override the door interlock system while the rotor is spinning.
Maintain a 7.6-cm (3-in.) clearance envelope around the centrifuge while it is running. During
operation you should come within the envelope only to adjust instrument controls, if necessary. Never bring any flammable substances within the 30-cm (1-ft) area surrounding the centrifuge. Never lean on the centrifuge or place items on the centrifuge while it is operating.
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Chemical and Biological Safety
Normal operation may involve the use of solutions and test samples that are pathogenic, toxic, or radioactive. Such materials should not be used in this centrifuge, however, unless all necessary
safety precautions are taken.
Observe all cautionary information printed on the original solution containers prior to their use.
Handle body fluids with care because they can transmit disease. No known test offers complete assurance that they are free of micro-organisms. Some of the most virulent—Hepatitis (B and C) and HIV (I–V) viruses, atypical mycobacteria, and certain systemic fungi—further emphasize the need for aerosol protection. Handle other infectious samples according to good laboratory procedures and methods to prevent spread of disease. Because spills may generate aerosols, observe proper safety precautions for aerosol containment. Do not run toxic, pathogenic, or radioactive materials in this centrifuge without taking appropriate safety precautions. Biosafe containment should be used when Risk Group II materials (as identified in the World Health Organization Laboratory Biosafety Manual) are handled; materials of a higher group require more than one level of protection.
Dispose of all waste solutions according to appropriate environmental health and safety guidelines.
Safety Notice
Chemical and Biological Safety
It is your responsibility to decontaminate the centrifuge and accessories before requesting service by Beckman Coulter.
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Safety Notice
RoHS Notice
RoHS Notice
These labels and materials declaration table (the Table of Hazardous Substance's Name and Concentration) are to meet People’s Republic of China Electronic Industry Standard SJ/T11364-2006 “Marking for Control of Pollution Caused by Electronic Information Products” requirements.
China RoHS Caution Label
This label indicates that the electronic information product contains certain toxic or hazardous substances. The center number is the Environmentally Friendly Useful Period (EFUP) date, and indicates the number of calendar years the product can be in operation. Upon the expiration of the EFUP, the product must be immediately recycled. The circling arrows indicate the product is recyclable. The date code on the label or product indicates the date of manufacture.
China RoHS Environmental Label
This label indicates that the electronic information product does not contain any toxic or hazardous substances. The center ‘e’ indicates the product is environmentally safe and does not have an Environmentally Friendly Useful Period (EFUP) date. Therefore, it can safely be used indefinitely. The circling arrows indicate the product is recyclable. The date code on the label or product indicates the date of manufacture.
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Safety Notice,iii
Alerts for Danger, Warning, Caution, and Note, iii
Safety During Installation and/or Maintenance, iii
Electrical Safety,iv
Safety Against Risk of Fire,iv
Mechanical Safety,iv
Chemical and Biological Safety,v
Contents
RoHS Notice,vi
Introduction,xiii
Certification,xiii
Scope of Manual,xiii
Typographic Conventions,xiv
CFC-Free Centrifugation,xiv
Radio Interference,xiv
Recycling Label,xv
CHAPTER 1: Description,1-1
Centrifuge Function and Safety Features,1-1
Centrifugation Function,1-1 Safety Features,1-2
Centrifuge Chassis,1-2
Housing,1-2 Door,1-2 Rotor Chamber,1-3 Temperature Sensing and Control,1-3 Drive,1-3
Controls and Indicators,1-3
Power Switch,1-3 Control Panel,1-3
vii
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Contents
Name Rating Plate,1-6
Specifications,1-7
Available Rotors,1-9
CHAPTER 2: Installation,2-1
Introduction,2-1
Space and Location Requirements,2-1
Electrical Requirements,2-2
Securing the Centrifuge to the Floor,2-3
Test Run,2-3
CHAPTER 3: Operation,3-1
Introduction,3-1
Summary of Run Procedures,3-2
Manual Run,3-2 Programmed Run,3-3
Preparation,3-3
Installing the Rotor,3-3
Manual Operation,3-4
Selecting a Rotor,3-4 Entering Run Speed,3-5 Entering Run Time,3-5 Entering Run Temperature (Allegra X-12R only),3-6 Entering Acceleration and Deceleration Rates,3-6 Starting a Run,3-7 Pulse Function,3-8
Programmed Operation,3-8
Creating a New Program,3-8 Recalling a Program,3-9
Disabling/Enabling the Audible Tones,3-10
CHAPTER 4: Troubleshooting,4-1
Introduction,4-1
User Messages,4-1
Other Possible Problems,4-4
CHAPTER 5: Care and Maintenance,5-1
viii
Retrieving Your Sample In Case of Power Failure,4-5
Introduction,5-1
Instrument Care,5-1
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Maintenance,5-1 Cleaning,5-2 Decontamination,5-3 Sterilization and Disinfection,5-3
Circuit Breaker and Fuses,5-3
Storage and Transport,5-4
Storage,5-4
Supply List,5-4
Replacement,5-4 Supplies,5-4
Beckman Coulter, Inc. Allegra X-12 Series Centrifuge Warranty
Contents
ix
Page 10
Illustrations
Illustrations
1.1 The Centrifuge,1-1
1.2 Control Panel,1-4
2.1 Centrifuge Dimensions,2-2
4.1 Door Latch Override,4-6
x
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Tables
3.1 Acceleration and Deceleration Rates (in Minutes:Seconds) to and from Maximum Speed,3-7
4.1 Diagnostic Message Chart,4-2
4.2 Troubleshooting Chart,4-5
Tables
xi
Page 12
Tables
xii
Page 13
Certification
To ensure full system quality, Beckman Coulter Allegra X-12 series centrifuges are manufactured in a registered ISO 9001 or 13485 facility. They have been designed and tested to be compliant (when used with Beckman Coulter rotors) with the laboratory equipment requirements of applicable regulatory agencies. Declarations of conformity and certificates of compliance are available at www.beckmancoulter.com.
Introduction
Scope of Manual
This manual is designed to familiarize you with the Beckman Coulter Allegra X-12 series centrifuges, their functions, specifications, operation, and routine operator care and maintenance. We recommend that you read this entire manual, especially the Safety Notice information, before operating the centrifuge or performing instrument maintenance.
CHAPTER 1 contains system specifications and a brief physical and functional description of the
centrifuge, including the operating controls and indicators.
CHAPTER 2 provides requirements for preparing laboratory facilities and installing the
centrifuge.
CHAPTER 3 contains centrifuge operating procedures.
CHAPTER 4 lists diagnostic messages and other possible malfunctions, together with probable
causes and suggested corrective actions.
CHAPTER 5 contains procedures for routine operator care and maintenance, as well as a brief
list of supplies and replacement parts.
NOTE
If the centrifuge is used in a manner other than specified in this manual, the safety and performance of this equipment could be impaired. Further, the use of any equipment other than that recommended by Beckman Coulter has not been evaluated for safety. Use of any equipment not specifically recommended in this manual and/or the applicable rotor manual is the sole responsibility of the user.
and all safety-related
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Page 14
Introduction
Typographic Conventions
Typographic Conventions
Certain typographic conventions are used throughout this manual to distinguish names of user interface components, such as keys and displays.
Key names (for example,
CFC-Free Centrifugation
To ensure minimal environmental impact, no CFCs are used in the manufacture or operation of Allegra X-12 series centrifuges.
Radio Interference
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interferrence when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with this instruction manual may cause interference to radio communications. Operation of this equipment in a residential area is likely to cause interference, in which case the user will be required to correct the interference at his own expense.
Canadian Regulations
START or ROTOR) appear in boldface type.
This equipment does not exceed the Class A limits for radio noise emissions from digital apparatus as set out in the radio interference regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de Classe A prescrites dans le reglement sur le brouillage radioelectrique édicté par le Ministère des Communications du Canada.
xiv
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Recycling Label
A28219-AA
This symbol is required in accordance with the Waste Electrical and Electronic Equipment (WEEE) Directive of the European Union. The presence of this marking on the product indicates:
1. the device was put on the European market after August 13, 2005 and
2. the device is not to be disposed via the municipal waste collection system of any member state
of the European Union.
It is very important that customers understand and follow all laws regarding the proper decontamination and safe disposal of electrical equipment. For Beckman Coulter products bearing this label please contact your dealer or local Beckman Coulter office for details on the take back program that will facilitate the proper collection, treatment, recovery, recycling and safe disposal of the device.
Introduction
Recycling Label
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Introduction
Recycling Label
xvi
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Centrifuge Function and Safety Features
Centrifugation Function
The Beckman Coulter Allegra X-12R (refrigerated) or Allegra X-12 (constant controlled temperature) centrifuge (see Figure 1.1) is a benchtop centrifuge that generates centrifugal forces required for a wide variety of applications. Together with the Beckman Coulter rotors designed for use in this centrifuge, the centrifuge applications include:
CHAPTER 1
Description
Routine processing such as sample preparations, pelleting, extractions, purifications, concentrations, phase separations, receptor binding, and column centrifugations.
Cell isolation.
Binding studies and separation of whole blood.
Processing large numbers of small-volume samples in multiwell plates for concentrating tissue-
culture cells, cloning and replicate studies, in-vitro cytotoxicity studies, receptor binding, and genetic engineering experimentation.
Rapid sedimentation of protein precipitates, large particles, and cell debris.
Figure 1.1 The Centrifuge
The Allegra X-12 and X-12R are microprocessor-controlled, providing interactive operation. The instrument design features a brushless asynchronous motor, automatic rotor identification system,
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Description
Centrifuge Chassis
program memory that enables repeated run conditions, temperature control system, and a choice of acceleration and deceleration rates. User messages alert the operator to conditions that may need attention.
Safety Features
Allegra X-12 series centrifuges have been designed and tested to operate safely indoors at altitudes up to 2 000 m (6 562 ft).
Safety features include the following.
An electromechanical door lock system prevents operator contact with spinning rotors and prevents run initiation unless the door is shut and locked. The door is locked when a run is in progress and can be opened only when the rotor is stopped and the LED (light-emitting diode) next to the sample recovery.
A steel barrier surrounds the rotor chamber to provide full operator protection.
A rotor identification system prevents the installed rotor from running above its maximum
rated speed. During acceleration the microprocessor checks the magnetic rotor identification. Speed is limited to the maximum safe speed of the identified rotor. If the system identifies a rotor different than the one entered by the user, the system displays an error message and reduces the speed to the maximum allowable speed of the rotor.
DOOR key is lit. If there is a power failure, the door lock can be manually tripped for
An imbalance detector monitors the rotor during the run, causing automatic shutdown if rotor loads are severely out of balance. At low speeds, an incorrectly loaded rotor can cause imbalance. Rotor instability can also occur if the centrifuge is moved while running, or if it is not resting on a level and secure surface (see CHAPTER 4, Troubleshooting).
Centrifuge Chassis
Housing
The centrifuge housing is made of sheet steel and structural foam and is finished with acrylic baking enamel. The control panel overlay is made of coated polystyrene copolymer.
Door
The aluminum and structural foam door is secured to the housing by solid hinges. A window in the center allows strobe viewing. When the door is closed, the locking system engages. The door is locked when a run is in progress and can be opened only when the rotor is stopped and the LED next to the
DOOR key is lit. If there is a power failure, the door lock can be manually tripped for sample
recovery (see CHAPTER 4, Troubleshooting).
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Rotor Chamber
The aluminum rotor chamber is coated with epoxy enamel for corrosion resistance. The chamber is sealed by a foam gasket.
Temperature Sensing and Control
With the power on, the temperature control system is activated when the door is closed and locked. A sensor in the rotor chamber continuously monitors chamber temperature. The microprocessor calculates the required chamber temperature to maintain the selected rotor temperature. Run temperature in the Allegra X-12R can be set between –10 and +40°C. Temperature in the Allegra X-12 is factory set at 20°C, and is maintained at between 18 and 22°C to prevent sample heating.
Description
Controls and Indicators
1
NOTE
To avoid chamber icing, refrigeration is off when the door is open. The centrifuge door must be closed
and locked for the refrigeration system to begin operating.
Drive
The asynchronous direct-drive motor is brushless for clean, quiet operation. The resilient suspension ensures that loads will not be disturbed by vibration, and prevents damage to the drive shaft if an imbalance occurs during centrifugation. Maximum acceleration and deceleration may be selected to allow fast processing of samples; alternately, delicate gradients may be preserved using slower acceleration and deceleration.
Controls and Indicators
Power Switch
The power switch, located on the left side of the centrifuge, controls electrical power to the centrifuge. It is also a circuit breaker that will trip to cut off power in the event of a power overload. The power switch must be turned on before the chamber door can be opened.
Control Panel
The control panel (see Figure 1.2) is mounted at an angle on the centrifuge front for easy visibility and access. It is used to enter run parameters via function keys and a keypad, and to display run parameters, program information, and user messages.
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Description
PULSE
ENTER/
SAVE
Controls and Indicators
Figure 1.2 Control Panel
Digital Displays
The displays provide run information, user messages, and diagnostics.
During a run, they show the actual (real-time) operating conditions.
When the run parameters are being entered, they show the set values selected. Set values can
be recalled during operation by pressing actual conditions.
SHOW SET. After 5 seconds, the displays return to
Error messages (see CHAPTER 4) also appear on the displays, when applicable. The centrifuge emits a series of audible tones to alert the user to an error condition. (Instructions for disabling the tones are in CHAPTER 3.)
SPEED Indicates rotor speed in revolutions per minute (rpm) or in relative centrifugal field, a
term describing the ratio of the centrifugal acceleration at a specified radius and speed to the standard acceleration of gravity (RCF ´ g).
TIME • In a timed run, indicates the remaining run time in hours and minutes. The time
display begins counting down when ENTER/SAVE then START is pressed and continues counting down to 0. The run automatically ends when the set time reaches 0 and deceleration begins (a tone sounds when the rotor stops spinning). If a malfunction shuts down the centrifuge during a run, when the instrument is turned back on the time will not remain and 00:00 will be displayed in the time window.
In a hold run, indicates the time elapsed since START was pressed. After 99 hours
and 59 minutes the timer resets to 0 and continues counting elapsed time.
In a pulse (momentary) run, indicates the time (in minutes and seconds) elapsed
since PULSE was pressed. Time continues to count up until the PULSE key is released. The total elapsed time is then displayed until another key is pressed.
TEMPERATURE Indicates rotor temperature in degrees C at thermoequilibrium.
ROTOR Displays the name of the selected rotor.
ACCEL When the ACCEL key is pressed, one of ten available acceleration rates can be entered.
Displays the selected acceleration rate throughout the run.
1-4
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Description
Controls and Indicators
DECEL When the DECEL key is pressed, one of eleven available deceleration rates can be
entered. Displays the selected deceleration rate throughout the run.
PROGRAM During setup—when the PROGRAM key is pressed, a program number (one of ten
possible) can be selected and program parameters entered.
During centrifugation — the number of the program being run is displayed.
Run-Parameter Keys
Run-parameter keys are used to enter specific run information as follows. The centrifuge emits an audible tone when each key is pressed. (Instructions for disabling the tone are in CHAPTER 3).
Pressed to display scrollable list of compatible rotors. Can be pressed repeatedly to scroll through the rotor list (or the arrow keys can be used for scrolling).
If the display shows speed in rpm, the key is pressed once to enter run speed (using the keypad) in rpm (revolutions per minute); pressed twice to enter run speed in RCF (relative centrifugal field). If the display shows speed in RCF, the key is pressed once to enter speed in RCF or twice to enter speed in rpm.
1
Pressed to enter run time using the keypad. When TIME is pressed twice, HOLD mode is selected. (Pressing it again reverts to time-entry mode.)
Timed run—Run time up to 99 hours and 59 minutes can be set. If more than
59 minutes are entered in the minutes field, the system automatically converts the entry to hours and minutes. Deceleration begins when the set time counts down to 0.
Continuous run (hold)— For runs of unspecified lengths, HOLD mode is used. When
99 hours, 59 minutes is reached, the system resets to 0 and continues counting. A hold run continues until the STOP key is pressed.
Allegra X-12R only—Pressed to enter run temperature (using the keypad), from –10 to +40°C. If a new temperature is not entered, the centrifuge uses the temperature set for the previous run.
Enables selection of one of ten preset acceleration rates (see Table 3.1 in CHAPTER 3) available to protect specific gradient and sample-to-gradient interfaces. If no acceleration rate is selected, the centrifuge defaults to maximum acceleration.
Enables selection of one of eleven preset deceleration rates (see Table 3.1 in
CHAPTER 3) available to maintain optimum separation. If no deceleration rate is
selected, the centrifuge defaults to maximum deceleration. (Deceleration rate 0 is always coast to complete stop.)
A toggle switch used to enter into and exit out of the program mode to create or recall programs. When the key is pressed, the program number can be selected using the keypad or arrow keys.
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Description
Name Rating Plate
Up and down arrow keys, which can be pressed to increment parameter values up or down.
The ENTER/SAVE key can be pressed to save parameter inputs to system memory during manual run setup or to a program during a program set up, and to start the centrifuge (ENTER/SAVE, then START must be pressed to start the centrifuge).
The keypad is used to enter numerical run parameters, to enter or recall a program number, and to select acceleration and/or deceleration rates. In addition to keys 0 through 9, the keypad includes a plus/minus key and a CE (clear entry) key.
The ± key is used to enter a temperature setting below 0°C (for example, –2°C) in the Allegra X-12R.
The CE (clear entry) key clears any parameter on the display. Pressing CE will also clear some diagnostic messages. If a diagnostic message does not clear when CE is pressed, see CHAPTER 4, Troubleshooting.
Name Rating Plate
Pressed during a run to display set values for 5 seconds.
Causes the rotor to accelerate, at maximum rate, to set speed for short-duration runs (as long as the key is pressed). Deceleration, at maximum rate, begins when the key is released.
Pressing ENTER/SAVE, then START begins the run. (START must be pressed within 5 seconds of pressing ENTER/SAVE.) This key combination can also be used to abort a deceleration process and restart the centrifuge.
Can be pressed at any time while the rotor is spinning to terminate a run. The centrifuge decelerates to a complete stop according to the deceleration setting. The green light next to the key flashes while the rotor decelerates. A tone sounds when the rotor comes to a complete stop. (Instructions for disabling the tone are in CHAPTER 3.)
Unlocks and opens the door. (The instrument will not accept the unlock command if the rotor is spinning.)
A name rating plate is affixed to the rear of the instrument. Always mention the serial number and model number when contacting Beckman Coulter regarding your centrifuge.
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Specifications
Only values with tolerances or limits are guaranteed data. Values without tolerances are informative data, without guarantee.
Specification Description
Speed Set speed
Time Set time
Temperature Set Temperature
Humidity restrictions <75% (noncondensing)
Description
Specifications
200 to 10 200 rpm in 10-rpm increments
Speed display
actual rotor speed in 10-rpm increments or in RCF (when
selected)
to 99 hours 59 minutes or continuous (hold)
Time displayTimed run
· indicates run time remaining
Continuous (hold) or pulse run
· indicates elapsed time
Allegra X-12R is –10 to +40°C in 1° increments
Allegra X-12 is factory set at 20°C
Temperature control (after equilibration)
Allegra X-12R is ±2°C of set temperatureAllegra X-12 is ±2°C of the 20°C set temperature
Temperature display (after equilibration)chamber temperature in 1° increments
Ambient temperature range10 to 35°C
Ambient temperature range for optimum operation10 to 25°C
a
1
Acceleration 10 acceleration rates
Deceleration 11 deceleration rates
Dimensions Width
Weight 121 kg (267 lb)
Ventilation clearances (sides and rear) 7.6 cm (3.0 in.)
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76.2 cm (30.0 in.)
Depth
62.2 cm (24.5 in.)
Height
34.3 cm (13.5 in.)
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Description
Specifications
Specification Description
Fin ish es Control panel
coated polystyrene copolymer
Housing surfaces
acrylic baking enamel
Electrical requirements 208-V, 60-Hz instrument
187–229 VAC, 9 A, 60 Hz
200-V, 50/60-Hz instrument180–220 VAC, 10 A, 50/60 Hz
230-V, 50-Hz instrument207–253 VAC, 8 A, 50 Hz
Electrical supply Class I
Maximum heat dissipation into room
4100 Btu/hr (1.2 kW)
under steady-state conditions
Noise level 0.91 m (3 ft) in front of
£ 68 dBa
centrifuge
Installation (overvoltage) category II
Pollution degree
a. During transient conditions, such as acceleration and deceleration, rotor temperature may be outside this range. To reach
temperatures above ambient, the centrifuge is dependent on the frictional heat generated inside the chamber during operation. At low run speeds or low ambient temperatures, the centrifuge may not be able to achieve some higher temperatures.
b. Normally only nonconductive pollution occurs; occasionally, however, a temporary conductivity caused by condensation
must be expected.
b
2
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Available Rotors
The following Beckman Coulter rotors can be used in the Allegra X-12 series centrifuge. The rotors are described in individual manuals that accompany each rotor.
Description
Available Rotors
1
Rotor Profile Description
FX6100 Fixed Angle
r
= 98.0 mm
max
SX4750 Swinging Bucket
Tube-and-bottle buckets,
r
= 207.8 mm
max
Multiwell-plate carriers,
= 183.2 mm
r
max
SX4750A Swinging Bucket (ARIES)
Tube-and-bottle buckets,
r
= 207.8 mm
max
Multiwell-plate carriers,
= 183.2 mm
r
max
Rotor
Selection
Code
Max
RPM
a
Max
b
RCF
(´ g) at
r
max
Number
of Tubes ´
Nominal
Capacity
Rotor
Manual
Number
FX6100 10 200 11 400 6 ´ 100 mL GX-TB-005
GX-TB-003
SX4750
SX4750m
3 750
3 750
3 270
2 885
4 ´ 750 mL
4 ´ 96 mL
GX-TB-004
SX4750A
SX4750A
3 750
3 750
3 270
2 885
4 ´ 750 mL
4 ´ 96 mL
a. Maximum speeds are based on a solution density of 1.2 g/mL. At upper temperature and humidity ambient conditions, swinging bucket rotor
speed may require reduction.
b. Relative Centrifugal Field (RCF) is the ratio of the centrifugal acceleration at a specified radius and speed (rω
gravity (g) according to the following formula: RCF = r ω
(2 π RPM/60), and g is the standard acceleration of gravity (9807 mm/s
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2
2
/g — where r is the radius in millimeters, ω is the angular velocity in radians per second
2
). After substitution: RCF = 1.12 r (RPM/100)2.
) to the standard acceleration of
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Description
Available Rotors
1-10
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Introduction
Preinstallation requirements have been sent prior to shipment of your centrifuge.
CHAPTER 2
Installation
WARNING
This centrifuge weighs 121 kg (267 lb). Do not attempt to lift or move it without assistance.
Space and Location Requirements
WARNING
Do not place the centrifuge near areas containing flammable reagents or combustible fluids. Vapors from these materials could enter the centrifuge air system and be ignited by the motor.
The centrifuge ships in a cardboard box on a wooden pallet. For easy access, remove the top of the box, the foam insert on top of the centrifuge, and then the upper part (sides) of the box and set them aside. Then, with the help of another person, move the centrifuge from the pallet to its final position.
1
Position the centrifuge on a level surface, such as a sturdy table or laboratory bench that is able to support the weight of the centrifuge (121 kg/267 lb) and resist vibration.
a. Make sure that the centrifuge front feet are fully supported on the table.
2
Locate the centrifuge in an area with sufficient ventilation to allow for heat dissipation.
3
Check that there are 7.6-cm (3-in.) clearances at the sides and back of the centrifuge to ensure sufficient air circulation. Dimensions are shown in Figure 2.1.
Additional clearance is required on the left side to allow access to the power switch.
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Installation
cm
in.
96.5
38.0
76.2
30.0
7.6
3.0
7.6
3.0
34.3
13.5
62.2
24.5
Electrical Requirements
Ambient temperatures during operation should not be lower than 10°C (50°F) or higher than 35°C (95°C). Relative humidity should not exceed 75% (noncondensing).
The centrifuge must have adequate air ventilation to ensure conformance to local requirements for vapors produced during operation.
Figure 2.1 Centrifuge Dimensions
Electrical Requirements
208-V, 60-Hz centrifuge 187–229 VAC, 9 A, 60 Hz
200-V, 50/60-Hz centrifuge 180–220 VAC, 10 A, 50/60 Hz
230-V, 50-Hz centrifuge 207–253 VAC, 8 A, 50 Hz
To reduce the risk of electrical shock, this centrifuge comes with a 2.5-m (8-ft) three-wire electrical cord (attached to the power connector at the rear of the instrument) and plug to connect the
2-2
centrifuge to earth-ground. The plug for use with 208-VAC, 60-Hz centrifuges is the NEMA 6-15P; a NEMA 6-15R socket should be available. In regions where the instrument is supplied with an unterminated cord, a plug that meets local electrical and safety requirements must be supplied. (Contact your local Beckman Coulter Service Office for specific information regarding these requirements.)
GX-IM-5AB
Page 29
Installation
Securing the Centrifuge to the Floor
1
Make sure that the matching wall outlet receptacle is properly wired and earth-grounded.
a. Check that the line voltage agrees with the voltage listed on the name rating plate affixed
to the centrifuge.
2
Never use a three-to-two wire plug adapter.
3
Never use a two-wire extension cord or a two-wire non-grounding type of multiple-outlet receptacle strip.
4
If there is any question about voltage, have a qualified service person measure it under load while the drive is operating.
5
To ensure safety, the centrifuge should be wired to a remote emergency switch (preferably outside the room where the centrifuge is housed, or adjacent to the exit from that room) in
order to disconnect the centrifuge from the main power source in case of a malfunction.
2
Securing the Centrifuge to the Floor
Allegra X-12 series centrifuges are certified to meet the requirements of the European CE mark. To meet these requirements, the centrifuge must be secured to the bench using the anchoring kit shipped with the instrument. This will prevent the centrifuge from moving in the unlikely event of a rotor mishap.
Complete instructions for installing the anchoring kit are packaged with the hardware, which is shipped with the centrifuge. The instructions (publication GX-TB-002) include a full-size template to be used as a guide for drilling holes in the bench. Refer to this document for installation instructions.
Test Run
NOTE The centrifuge must be plugged in and the power switch turned to on position (I) before the door
can be opened.
We recommend that you make a test run to ensure that the centrifuge is in proper operating condition following shipment. See Section 3 for instructions on operating the centrifuge.
After completing the test run, return the pre-addressed warranty card included with this literature. This will validate the centrifuge warranty and ensure your receipt of further information regarding new accessories and/or modifications as they become available.
GX-IM-5AB
2-3
Page 30
Installation
Test Run
2-4
GX-IM-5AB
Page 31
Introduction
This section contains centrifuge operating procedures. A summary is provided at the start of this section. If you are an experienced user of this centrifuge, you can turn to the summary for a quick review of operating steps. Refer to the applicable rotor manual for instructions on preparing the rotor for centrifugation.
CHAPTER 3
Operation
WARNING
Handle body fluids with care because they can transmit disease. No known test offers complete assurance that they are free of micro-organisms. Some of the most virulent—Hepatitis (B and C) and HIV (I–V) viruses, atypical mycobacteria, and certain systemic fungi— further emphasize the need for aerosol protection. Handle other infectious samples according to good laboratory procedures and methods to prevent spread of disease. Because spills may generate aerosols, observe proper safety precautions for aerosol containment. Do not run toxic, pathogenic, or radioactive materials in this centrifuge without taking appropriate safety precautions. Biosafe containment should be used when Risk Group II materials (as identified in the World Health Organization Laboratory Biosafety Manual) are handled; materials of a higher group require more than one level of protection.
Do not use the centrifuge in the vicinity of flammable liquids or vapors, and do not run such materials in the instrument. Do not lean on the centrifuge or place items on it while it is operating.
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Page 32
Operation
Summary of Run Procedures
Summary of Run Procedures
For runs at other than room temperature, refrigerate or warm the rotor beforehand for fast equilibration.
Manual Run
1
Turn the power switch on (I).
2
Press DOOR to open the chamber door; lift the door open.
3
Install the rotor according to the applicable rotor manual, then close the chamber door.
4
Press ROTOR, then press ROTOR again or use the arrow keys to select the rotor.
5
Press RPM/RCF, then use the keypad to enter the run speed. Press RPM/RCF a second time to toggle between RPM and RCF modes.
6
Press TIME, then use the keypad to enter the run time (to 99 hrs, 59 minutes); or press TIME twice to toggle between hold (continuous) run and set time mode.
7
Press TEMP °C, then use the keypad to enter the required run temperature –10 to +40°C (Allegra X-12R only).
8
Press ACCEL, then use the keypad or arrow keys to enter the selected acceleration rate number,
1 (SLOW) through 10 (MAX).
9
Press DECEL, then use the keypad or arrow keys to enter the selected deceleration rate number,
0 (OFF) through 10 (MAX).
10
Check that all parameters are correct and that the door is closed (door LED will be lit).
ENTER/SAVE, then press START (within 5 seconds).
Press
11
Wait for the set time to count down to zero, or end the run by pressing STOP.
12
When the rotor stops (a tone sounds), press DOOR to open the chamber door; lift the door.
3-2
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Page 33
Programmed Run
1
Turn the power switch on (I).
2
Press DOOR to open the chamber door.
3
Install the rotor according to the applicable rotor manual, then close the chamber door.
4
Press PROGRAM, use the keypad or arrow keys to enter the required program number, then press
5
Check that all parameters are correct and that the door is closed (door LED will be lit). Press
ENTER/SAVE.
ENTER/SAVE, then press START (within 5 seconds).
Operation
Preparation
3
6
Wait for the run to end, or end the run by pressing STOP.
7
When the rotor stops (a tone sounds), press DOOR to open the chamber door; lift the door.
Preparation
Prepare the rotor for centrifugation as described in the applicable rotor manual. For runs at other than room temperature, refrigerate or warm the rotor beforehand for fast equilibration.
Installing the Rotor
The power must be turned on before you can unlock and open the chamber door. (To end a run for any reason, do not turn the power switch off; press
1
Turn the power switch on.
The control panel display shows “
STOP instead.)
Allegra X-12R (or Allegra X-12)” and the software version.
2
Press DOOR.
The door opens.The centrifuge will accept this command only when the rotor is at rest.
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3-3
Page 34
Operation
Manual Operation
3
Install the rotor according to directions in the rotor manual.
a. Ensure that the rotor is seated on the drive hub. b. Avoid bumping the control panel keys during rotor installation or removal.
4
Close the chamber door by pressing down firmly on both sides.
The door locks.
When the latches engage, the LED next to the DOOR key lights up.
Manual Operation
NOTE When using multiwell-plate carriers, enter SX4750A as the rotor and limit top speed of the instrument
to 3750 rpm in an Allegra X-12 series centrifuge or 4450 rpm in an Allegra X-15R (when running up to three stacked Beckman Coulter plates separated by cap strips; reduce speed to 2700 rpm if running four stacked plates). Set rotor speed using rpm values only. To set speed to a specific RCF, use the rpm-to-RCF conversion chart (GX-TB-015) to determine the applicable rpm to enter.
1
When a run-parameter key (ROTOR, RPM/RCF, TIME, TEMP, ACCEL, or DECEL) is pressed, a parameter can be entered or changed.
Entry is completed when
2
To change an entry before you’ve pressed ENTER/SAVE or another parameter key, enter a different value.
a. Press b. To change an entry after you’ve pressed
3
If an unacceptable value is entered, an out of range message is displayed in the message line.
a. Enter the correct value.
Selecting a Rotor
1
Press ROTOR, then use the arrow keys or press ROTOR again to select a rotor.
ENTER/SAVE or another function key is pressed.
CE to abort changes and start over.
ENTER/SAVE, press the run-parameter key again.
2
Press the next run-parameter key or press ENTER/SAVE.
3-4
GX-IM-5AB
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Entering Run Speed
Enter a run speed up to the maximum speed of the rotor in use. Or, enter a relative centrifugal field (RCF) value up to the maximum achievable RCF of the rotor.
1
Press RPM/RCF once to enter speed in RPM.
Allowed speed range for the selected rotor is displayed.
Operation
Manual Operation
3
a. Press
2
Use the keypad to enter required speed.
Entered speed appears on the speed display. (If the entered speed is out of the speed range of the installed rotor, an error message
a. Enter an acceptable value from the range displayed.)
3
Press the next run-parameter key or ENTER/SAVE.
The rotor will accelerate or decelerate to the new speed.
a. You can change the set speed at any time during a run by repeating steps 1 through 3.
Entering Run Time
Run time can be set for up to 99 hours and 59 minutes or for a hold (continuous) run. The time display begins counting down when the rotor starts to spin. For a timed run, the run automatically terminates when the set time reaches zero and deceleration begins at the selected rate; a tone sounds when the rotor has stopped. For a hold run, the elapsed time is displayed and the run continues until
RPM/RCF again to toggle between RPM and RCF modes.
will appear and the input will be cleared.
STOP is pressed.
1
Press TIME.
HOLD is displayed, press TIME again to enter time.
a. If
2
Use the keypad or arrow keys to enter required time.
Entered time appears on the display. If you entered a number higher than 59 minutes, the centrifuge automatically
recalculates the time in hours and minutes.
or
a. Press
GX-IM-5AB
TIME again for a hold run.
HOLD appears on the display.
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Page 36
Operation
Manual Operation
3
Press the next run-parameter key or ENTER/SAVE.
Entering Run Temperature (Allegra X-12R only)
NOTE Temperature is factory set at 20°C on the Allegra X-12.
Run temperature can be set from –10 to +40°C. If no value is entered, the centrifuge selects the last entered temperature.
1
Press TEMP.
The cursor and the temperature range (–10 to 40°C) appear.
2
Use the keypad or arrow keys to enter required temperature.
Entered temperature appears on the display. (If the entered temperature is outside the valid temperature range, an error message
will appear and the input will be cleared.
a. Enter a valid temperature.)
3
Press the next run-parameter key or ENTER/SAVE.
Entering Acceleration and Deceleration Rates
You can select one of ten acceleration rates and eleven deceleration rates to protect the gradient and sample-to-gradient interface. Select rates depending on the type of run you are performing—
for pelleting runs, where sample mixing is not a concern, maximum acceleration and deceleration can be used. If running delicate gradients, a lower setting may be needed. Typical acceleration and deceleration rates are listed in Table 3.1. If no rate is selected, the centrifuge automatically accelerates and decelerates at maximum.
1
Press ACCEL, then use the keypad or arrow keys to select the required acceleration rate.
Entered acceleration rate appears on the display.
2
Press the next run-parameter key or ENTER/SAVE.
3
Press DECEL, then use the keypad or arrow keys to select the required deceleration rate.
Entered deceleration rate appears on the display.
3-6
GX-IM-5AB
Page 37
4
Press the next run-parameter key or ENTER/SAVE.
Operation
Manual Operation
3
Table 3.1 Acceleration and Deceleration Rates (in Minutes:Seconds) to and from Maximum Speed
SX4750 SX4750m SX4750A FX6100
(3 750 RPM) (3 750 RPM) (3 750 RPM) (10 200 RPM)
Rate
10 (MAX)
9 8 7
6 5 4 3
2
1 (SLOW)
0 (OFF)
a. Times shown are with the rotor fully loaded in the Allegra X-12R. (Times are approximate; actual times will vary depending
on the rotor in use, the rotor load, run speed, and voltage fluctuations.
Accel Decel Accel Decel Accel Decel Accel Decel
1:21 1:51 2:00 2:12
2:28 2:47 3:12 3:49
4:43 6:15
1:15 1:55 2:06 2:17
2:29 2:49 3:17 3:53
4:49 6:21
coast
1:16 1:51 2:02 2:23
3:04 3:18 4:24 4:34
4:59 6:54
1:09 1:52 2:04 2:13
2:26 2:47 3:16 3:52
4:47 6:24
coast
1:19 1:51 2:01 2:13
2:55 3:11 3:46 4:37
6:11 6:15
1:15 1:52 2:03 2:17
2:28 2:48 3:14 3:53
4:49 6:20
coast
1:33 2:30 3:36 4:52
5:12 6:05 6:59 8:33
8:49
10:11
a
1:23 2:22 3:14 4:09
5:08 6:03 7:02 7:54
8:50 10:18 coast
Starting a Run
1
Press ENTER/SAVE and START.
The light next to the
NOTE
The run will end when the time display counts down to zero.
a. (Press
2
After the rotor has stopped and the LED lights, press DOOR.
The door opens.
START key flashes and the rotor begins to spin.
To begin a run, ENTER/SAVE must always be the last key pressed before pressing START. If you
wait more than 5 seconds, the
START again to begin the run.
STOP to terminate a run for any reason.)
The green light next to the
START key will not activate. If this happens, press ENTER/SAVE and
STOP key will flash while the rotor decelerates.
A tone sounds when the rotor comes to a complete stop. (Instructions for disabling the tone are at the end of this section.)
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Page 38
Operation
Programmed Operation
3
Remove the rotor (or containers).
CAUTION
If disassembly reveals evidence of leakage, you should assume that some fluid escaped the rotor. Apply appropriate decontamination procedures to the centrifuge and accessories.
NOTE
Pulse Function
The pulse function, accessed by pressing the PULSE key, is used for short-duration runs as follows.
When the continues to spin as long as the deceleration settings are overridden by the pulse function.) When the the rotor begins decelerating to 0 rpm using maximum deceleration. Using the pulse function eliminates the need to press the
When the the
The centrifuge memory retains the parameters of the last run performed before the was pressed. At the end of a pulse run, after the centrifuge door is opened and closed the previous run parameters are displayed.
Depending upon the duration of the event, transient power-line interruptions may cause this equipment to decelerate or reset with the possible loss of in-process operation. If you suspect this has occurred, simply repeat the runs.
PULSE key is pressed, the rotor accelerates at maximum rate to the set speed and
PULSE key is pressed. (The current run time, acceleration, and
PULSE key is released,
START and STOP keys.
PULSE key is pressed, the TIME display begins displaying the elapsed seconds. When
PULSE key is released, the seconds stop accumulating.
PULSE key
Programmed Operation
The instrument internal memory can store up to 10 programs which can be recalled by keypad numbers 0 through 9. Saved programs are retained in memory even if the power is turned off. Procedures for entering run parameters are the same for programmed operation as those described above for manual operation.
Creating a New Program
1
Press PROGRAM, then use the keypad or arrow keys to select a program number that is not in use, or one that you want to overwrite, and press
The program number flashes.
3-8
ENTER/SAVE.
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Page 39
Programmed Operation
2
Enter run parameters (rotor, speed, time, temperature, acceleration/deceleration rate settings).
a. Press
b. (Press CE and enter an acceptable value, then press the next run-parameter key.)
3
When all parameters are entered, press ENTER/SAVE.
The program is saved into memory and “Program saved” appears on the display.
The program number displayed will stop flashing.
If any parameters are then modified, the program number will show a dash.
4
Press ENTER/SAVE and START to run the programmed run.
ENTER/SAVE.
If you entered an unacceptable parameter, an error message will be displayed.
Operation
3
NOTE
If the PROGRAM key is pressed while the program number is flashing, program mode is exited
without saving entered parameters into program memory.
Recalling a Program
1
Press PROGRAM, then use the keypad or arrow keys to enter the number of the program.
The program parameters are displayed if
a. Press
2
Press ENTER/SAVE and START to begin the programmed run.
The run starts, the green light next to the
NOTE
The run will end automatically when the time display counts down to zero.
To begin a run, ENTER/SAVE must always be the last key pressed before pressing START. If you
wait more than 5 seconds, the
START again to begin the run.
ENTER/SAVE was pressed.
ENTER/SAVE to recall a program or press PROGRAM to exit program mode.
START key flashes, and the rotor begins to spin.
START key will not activate. If this happens, press ENTER/SAVE and
a. (Press
GX-IM-5AB
STOP to terminate a run at any time.)
The green light next to the
A tone will sound when the rotor has come to a complete stop.
STOP key will flash while the rotor decelerates.
3-9
Page 40
Operation
Disabling/Enabling the Audible Tones
3
After the rotor has stopped and the LED is lit, press DOOR.
The door opens.
4
Remove the rotor (or containers).
Disabling/Enabling the Audible Tones
The audible tones (beeps) that sound when a run-parameter key is pressed, or at the end of each run, or if an error occurs may be turned on and off by following the steps below (rotor must be at 0 rpm).
1
To disable the key or error tone press ENTER, then press 2 3 6.
The words “
2
To disable the end-of-run tone, press ENTER, then press 2 2 3.
The words “Disable RUN beep” appear on the display.
Tones that have been disabled can be enabled as follows.
1
To enable a key or error tone press ENTER, then press 2 3 5.
The words “
2
To enable the end-of-run tone press ENTER, then press 2 2 2.
The words “Enable RUN beep” appear on the display.
Disable KEY beep” appear on the display.
Enable KEY beep” appear on the display.
3-10
GX-IM-5AB
Page 41
Introduction
This section lists possible malfunctions, together with probable causes and corrective actions. Maintenance procedures are given in CHAPTER 5. For any problems not covered here, contact Beckman Coulter Field Service (1-800-742-2345 in the United States; worldwide offices are listed on the inside back cover of this manual) for assistance.
CHAPTER 4
Troubleshooting
NOTE
It is your responsibility to decontaminate the instrument, as well as any rotors and/or accessories,
before requesting service by Beckman Coulter Field Service.
User Messages
User messages appear on the display to communicate information about the instrument or to alert you to abnormal conditions that need attention.
Help and informational messages caused by incorrect input or certain operating conditions can be cleared by pressing
Diagnostic messages that result from abnormal operating conditions or equipment malfunction require troubleshooting. Refer to Table 4.1 to determine the nature of the condition and any recommended actions. If a problem persists after you have performed the recommended action, call Beckman Coulter Field Service (in the United States, call 1-800-742­2345; outside the U.S., call your local Beckman Coulter office). To help the field service representative diagnose and correct the problem, gather as much information about the situation as you can, including:
the diagnostic number and message,the operating situation when the diagnostic condition occurred (such as rotor in use,
any unusual environmental and/or operating conditions (such as ambient temperature or
CE and following the instructions in the message.
speed, or load type), and
voltage fluctuations).
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Troubleshooting
User Messages
Table 4.1 Diagnostic Message Chart
Diagnostic Number/
Message
Problem Result Recommended Action
P1– Power failure occurred, see manual
L1 through L6– Door latch, see manual
L7– Can’t open door, see manual
C1– Rotor temp exceeds 4C above set
C2– Rotor temp exceeds 8C above set, call Service
System or facility power failure
Latches are not operating properly
Door latches do not release
Rotor temperature exceeds temperature setting by more than 4°C but less than 8°C after equilibration
Rotor temperature exceeds temperature setting by more than 8°C after equilibration
Run shuts down Press CE to clear message. Restart run.
Remaining time shows on display.
Error message appears; run shuts down with no brake
Press down on both sides of the door until the DOOR LED comes on. Press CE
to clear
message. If you close the door repeatedly and the problem continues, call Beckman Coulter Field Service.
Door doesn’t open when DOOR
key is
pressed
Press down on the door, then press DOOR again. If door still doesn’t open call Beckman Coulter Field Service. (Procedures for retrieving your sample are at the end of this section.) If the door opens but the message stays on the display, press CE clear.
Run continues; the
Press CE
to clear message.
message is informational
Run shuts down
Call Beckman Coulter Field Service.
with no brake
to
C3 and C5– Temp error, call
Refrigeration system error
Service
T1 and T2– Temp, door locks for
System temperature
problem 45 minutes, call Service
T3
Motor overheated Run shuts down Temp, door locks for 45 minutes, see manual
4-2
Run shuts down with maximum brake
Run shuts down with no brake; door locks for 45 minutes
with no brake; door locks for 45 minutes
Call Beckman Coulter Field Service.
Call Beckman Coulter Field Service.
Wait 45 minutes for motor to cool down, then restart run. Press CE
to clear message. If
problem persists, call Beckman Coulter Field Service.
GX-IM-5AB
Page 43
Table 4.1 Diagnostic Message Chart (Continued)
Diagnostic Number/
Message
Problem Result Recommended Action
Troubleshooting
User Messages
4
D1 through D9– Drive error, see manual
R1 and R2– Rotor ID problem, see manual
R3–
Rotor ID mismatch, check rotor
R4 and R5– No rotor match, see manual
Drive system problem Run stops, usually
with no brake
No magnets identified, or magnets incorrectly identified
The entered rotor number is not the same as the rotor identified
The system cannot identify the rotor
Run shuts down with maximum brake
Run shuts down with maximum brake
Run shuts down with maximum brake
After run stops press CE to clear message, then restart run. If problem repeats, call Beckman Coulter Field Service. Before trying to open the door, listen carefully and make sure that no sound is coming from the chamber (indicating a spinning rotor). Follow the directions under Retrieving Your Sample
In Case of Power Failure, below.
Check that magnets are in place on rotor bottom. Press CE repeats, call Beckman Coulter Field Service.
Press CE to clear message. Enter the correct rotor entry identification.
Make sure the rotor in use is a compatible
Beckman Coulter rotor (see Available
Rotors
magnets are in place on rotor bottom. Press CE
Call Beckman Coulter Field Service.
to clear message. If problem
in CHAPTER 1). Check that
to clear the message.
S1–
System error, call Service
S8–
System error, door locks for 45 minutes, see manual
H1, H2, H4– Speed error, call Service
H3, H5, and H6– Speed error, door locks for 45 minutes, call Service
There is a problem with the system control software, EPROM, or RAM
There is a problem with system control software
Speed control problem Run shuts down
Speed control problem Run shuts down
System shuts down, no brake
Run shuts down with no brake; door locks for 45 minutes
with maximum brake.
with no brake; door locks for 45 minutes
Call Beckman Coulter Field Service.
Wait 45 minutes then press CE message; restart run. If problem persists, call Beckman Coulter Field Service.
Call Beckman Coulter Field Service.
Call Beckman Coulter Field Service.
to clear
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Page 44
Troubleshooting
Other Possible Problems
Table 4.1 Diagnostic Message Chart (Continued)
Diagnostic Number/
Message
Problem Result Recommended Action
I1–
Imbalance, see manual
Rotor load is severely
out of balance
Rotor tie-down is not
properly fastened
Centrifuge is
misaligned (tilted)
Centrifuge was moved
during operation
Run shuts down with maximum brake
Run shuts down with maximum brake
Run shuts down with maximum brake
Run shuts down with maximum brake
Make sure that tubes or bottles are
balanced and loaded symmetrically in the rotor as described in the applicable rotor manual.
With swinging bucket rotors, remove the
buckets and clean and lubricate the pivot pin sockets where the buckets contact as described in the applicable rotor manual. Unlubricated pivot pin sockets can prevent the buckets from reaching horizontal position, which can cause imbalance.
Press CE
to clear message.
Make sure rotor lid is properly aligned and tie­down T-bar is securely fastened. Press CE
to
clear message.
Level the centrifuge on the bench or table. Press CE to clear message.
After the rotor comes to a complete stop, open and close the centrifuge door, then restart. Press CE
to clear message.
Drive error
(mechanical damage)
I2–
Imbalance error, see
System imbalance
error manual
Other Possible Problems
Operating problems that may not be indicated by diagnostic messages are described in Table 4.2, along with probable causes, listed in the probable order of occurrence, and corrective actions. Perform the recommended corrective action in sequence, as listed. If you are unable to correct the problem, call Beckman Coulter Field Service.
Run shuts down with maximum brake
Run shuts down with maximum brake
Call Beckman Coulter Field Service.
Press CE
to clear message, then restart run. If
problem persists, call Beckman Coulter Field Service.
4-4
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Page 45
Table 4.2 Troubleshooting Chart
Problem Problem/Result Recommended Action
Troubleshooting
Retrieving Your Sample In Case of Power Failure
4
Rotor cannot achieve set speed
Door will not open Rotor spinning Wait until the rotor stops.
Displays are blank Power not on Plug in the power cord; turn power on.
Chamber does not reach selected temperature
Line voltage below rating Have a qualified service person measure line
voltage while the instrument is operating.
Electrical failure Make sure the power cord is securely
connected; call Beckman Coulter Field Service.
Motor failure Call Beckman Coulter Field Service.
Power not on Plug in the power cord; turn power on.
Source power failure See Retrieving Your Sample In Case of Power
Failure, below.
Electrical failure Make sure the power cord is securely
connected; call Beckman Coulter Field Service.
Centrifuge cannot maintain selected temperature for rotor in use at speed selected
Precool or prewarm rotors before running
at low or high temperatures.
Precool rotor chamber by running a
30-minute cycle at the required temperature with the speed set at 2000 rpm (Allegra X-12R).
Make sure the air intake vent is clear.
If using multiwell-plates for runs
exceeding 2 hours in a warm and/or humid environment, speed reduction may be required to maintain low sample temperature.
Chamber icing (Allegra X-12R)
Retrieving Your Sample In Case of Power Failure
If facility power fails you will have to restart the run when the power is restored. In the event of an extended power failure, it may be necessary to trip the door-locking mechanism manually to remove the rotor and retrieve your sample.
GX-IM-5AB
Excess humidity in chamber Wipe out moisture before each run.
Condensation build-up between runs
Leave door open between runs.
Set temperature to a setting higher than
ambient temperature.
Turn centrifuge power off.
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Page 46
Troubleshooting
1
Retrieving Your Sample In Case of Power Failure
1
Turn the power off and disconnect the power cord from the main power source.
No displays or LEDs are lit.
2
Make sure that the rotor is not spinning.
No sound or vibration comes from the centrifuge.
WARNING
Never attempt to override the door interlock system while the rotor is spinning.
3
Locate the release device cap underneath the bottom center of the centrifuge (not visible from the centrifuge front). See Figure 4-1.
Figure 4.1 Door Latch Override
1. Release Device Cap
4
Use a flat-blade screwdriver to pry the cap loose.
5
Insert the screwdriver through the two cords and pull to release.
The latch releases and the door opens.
a. If the rotor is still spinning, close the door and wait until it stops before attempting to remove it.
WARNING
Never attempt to slow or stop the rotor by hand.
6
Reinstall the cap in the opening after sample retrieval.
4-6
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Page 47
Introduction
This section contains care and maintenance procedures that should be performed regularly. For maintenance not covered in this manual, contact Beckman Coulter Field Service (1-800-742-2345 in the United States; worldwide offices are listed on the inside back cover of this manual) for assistance. User messages and recommended actions are discussed in CHAPTER 4, Troubleshooting.
CHAPTER 5
Care and Maintenance
NOTE
It is your responsibility to decontaminate the centrifuge, as well as any rotors and/or accessories,
before requesting service by Beckman Coulter Field Service.
Instrument Care
WARNING
Any maintenance procedure requiring removal of a panel exposes the operator to the possibility of electrical shock and/or mechanical injury. Therefore, turn the power off and disconnect the instrument from the main power source, and refer such maintenance to service personnel.
Maintenance
Perform the following procedures regularly to ensure continued performance and long service life of the centrifuge.
1
Inspect the centrifuge chamber for accumulations of sample, dust, or glass particles from broken sample tubes.
a. Clean as required (see Cleaning, below).
2
Check the air intake and exhaust for obstructions.
a. Keep vents clear and clean.
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Care and Maintenance
Instrument Care
3
Wipe condensation out of the rotor chamber between runs with a sponge or clean cloth to prevent chamber icing.
4
If chamber icing occurs, defrost the system and wipe moisture out of the chamber before use.
a. To defrost the system (Allegra X-12R), set the temperature to 30°C for 20 minutes.
conditions.)
(These are suggested settings which may be adjusted as appropriate for your laboratory
Cleaning
NOTE
Clean the centrifuge frequently. Always clean up spills when they occur to prevent corrosives or contaminants from drying on component surfaces.
1
2
Before using any cleaning or decontamination methods except those recommended by the manufacturer, users should check with the manufacturer that the proposed method will not damage the equipment.
To prevent accumulations of sample, dust, and/or glass particles from broken sample tubes, keep the chamber clean and dry by frequent wiping with a cloth or paper towel.
a. For thorough cleaning, wash the chamber using a mild detergent such as
Beckman Solution 555™, diluted 10 to 1 with water.
b. Rinse thoroughly and dry completely.
Clean the centrifuge exterior surfaces by wiping with a cloth dampened with Solution 555, diluted 10 to 1 with water.
a. Do not use acetone.
3
Remove the rotor from the centrifuge and clean the drive hub regularly using Solution 555 (diluted 10 to 1 with water) and a soft brush.
a. Rinse thoroughly and dry completely.
Tube Breakage
If a glass tube breaks, and all the glass is not contained in the bucket or rotor, be sure to thoroughly clean the chamber.
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WARNING
Be careful when examining or cleaning the chamber and chamber gasket, as sharp glass fragments may be embedded in their surfaces.
1
Examine the chamber gasket to make sure that no glass particles are retained in it.
a. Carefully remove any glass particles that may remain.
2
Carefully wipe away any glass particles that remain in the chamber.
Decontamination
Care and Maintenance
Circuit Breaker and Fuses
5
If the centrifuge and/or accessories are contaminated with radioactive or pathogenic solutions, perform all appropriate safety and decontamination procedures. Refer to Chemical Resistances (publication IN-175) to be sure the decontamination method will not damage any part of the instrument
Sterilization and Disinfection
The centrifuge is finished with acrylic baking enamel. Ethanol (70%)* may be used on this surface. See Chemical Resistances for chemical compatibilities of centrifuge and accessory materials.
While Beckman Coulter has tested ethanol (70%) and found that it does not damage the centrifuge, no guarantee of sterility or disinfection is expressed or implied. When sterilization or disinfection is a concern, consult your laboratory safety officer regarding proper methods to use.
Circuit Breaker and Fuses
There are no user-replaceable fuses in the centrifuge.
If the centrifuge circuit breaker trips for any reason, the power switch will move to the off ( position. Reset the circuit breaker by turning the power switch back to the on (I) position. If it trips again immediately, do not reset it. Call Beckman Coulter Field Service.
O)
* Flammability hazard. Do not use in or near operating centrifuges.
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Care and Maintenance
Storage and Transport
CAUTION
Repeated attempts to reset the centrifuge circuit breaker can cause substantial damage to electrical and electronic components.
Storage and Transport
Storage
To ensure that the centrifuge does not get damaged, contact Beckman Coulter Field Service for specific instructions and/or assistance in preparing the equipment for transport or long-term storage. Temperature and humidity conditions for storage should meet the environmental requirements described under Specifications
in CHAPTER 1.
Supply List
Call Beckman Coulter Sales (1-800-742-2345 in the United States; worldwide offices are listed on the back cover of this manual) for detailed information on ordering parts and supplies. For your convenience, a partial list is given below.
NOTE
Replacement
Anti-rotation kit 392482
Supplies
Silicone vacuum grease (1 oz) 335148
Beckman Solution 555 (1 qt) 339555
Program library record 233679
Publications referenced in this manual can be obtained by calling Beckman Coulter at 1-800-742-2345 in the United States, or by contacting your local Beckman Coulter office.
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Beckman Coulter, Inc.
Allegra X-12 Series Centrifuge Warranty
Subject to the exceptions and upon the conditions specified below and the warranty clause of the Beckman Coulter, Inc. terms and conditions in effect at the time of sale, Beckman Coulter agrees to correct either by repair or, at its election, by replacement, any defects of material or workmanship which develop within one (1) year after delivery of an Allegra X-12 Series centrifuge (the product), to the original buyer by Beckman Coulter or by an authorized representative, provided that investigation and factory inspection by Beckman Coulter discloses that such defect developed under normal and proper use.
Some components and accessories by their nature are not intended to and will not function for as long as one (1) year. A complete list of such components or accessories is maintained at the factory and at each Beckman Coulter District Sales Office. The lists applicable to the products sold hereunder shall be deemed to be part of this warranty. If any such component or accessory fails to give reasonable service for a reasonable period of time, Beckman Coulter will repair or, at its election, replace such component or accessory. What constitutes either reasonable service and a reasonable period of time shall be determined solely by Beckman Coulter.
Replacement
Any product claimed to be defective must, if requested by Beckman Coulter, be returned to the factory, transportation charges prepaid, and will be returned to Buyer with the transportation charges collect unless the product is found to be defective, in which case Beckman Coulter will pay all transportation charges.
Conditions
Beckman Coulter makes no warranty concerning products or accessories not manufactured by it. In the event of failure of any such product or accessory, Beckman Coulter will give reasonable assistance to the Buyer in obtaining from the respective manufacturer whatever adjustment is reasonable in light of the manufacturer’s own warranty.
Beckman Coulter shall be released from all obligations under all warranties, either expressed or implied, if the product(s) covered hereby are repaired or modified by persons other than its own authorized service personnel, unless such repair in the sole opinion of Beckman Coulter is minor, or unless such modification is merely the installation of a new Beckman Coulter plug-in component for such product(s).
Disclaimer
IT IS EXPRESSLY AGREED THAT THE ABOVE WARRANTY SHALL BE IN LIEU OF ALL WARRANTIES OF FITNESS AND OF THE WARRANTY OF MERCHANTABILITY AND THAT BECKMAN COULTER, INC., SHALL HAVE NO LIABILITY FOR SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND WHATSOEVER ARISING OUT OF THE MANUFACTURE, USE, SALE, HANDLING, REPAIR, MAINTENANCE, OR REPLACEMENT OF THE PRODUCT.
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Beckman Coulter, Inc. Allegra X-12 Series Centrifuge Warranty
Warranty-2
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Symbol Symbol Symbole Símbolo
Title / Titel / Titre / Titulo / Titolo /
Dangerous voltage Gefährliche elektrische Spannung Courant haute tension Voltaje peligroso Pericolo: alta tensione
Attention, consult accompanying documents Achtung! Begleitpapiere beachten! Attention, consulter les documents joints Atención, consulte los documentos adjuntos Attenzione: consultare le informazioni allegate
On (power) Ein (Netzverbindung) Marche (mise sous tension) Encendido Acceso (sotto tensione)
Off (power) Aus (Netzverbindung) Arrêt (mise hors tension) Apagado Spento (fuori tensione)
Protective earth (ground) Schutzleiteranschluß Liaison à la terre Puesta a tierra de protección Collegamento di protezione a terra
Earth (ground) Erde Terre Tierra Scarica a terra
!
/
Simbolo
Page 54
www.beckmancoulter.com
© 2013 Beckman Coulter, Inc.
All Rights Reserved
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