Beckman Coulter and the Beckman Coulter symbol are
trademarks of Beckman Coulter, Inc.
All other trademarks are the property of their respective
owners.
Find us on the World Wide Web at:
www.beckmancoulter.com
Original Instructions
What’s New in this Release
These instructions apply to Power Processor systems with the latest software version listed in this
document, as well as previous software versions. When a subsequent software version changes the
information in this document, a new issue will be released.
A97260AD, June 2019
This Instructions For Use manual is for Power Processor used with PrepLink software Version 5.0.
Changes
•Safety Notice:
A97260AC, March 2018
This Instructions For Use manual is for Power Processor used with PrepLink software Version 5.0.
Changes
•Safety Notice:
Initial Issue
A97260, June 2011
This is the initial release of the Power Processor Generic/IDC and DxI Connection Modules Instructions
for Use, PN A97260 (June 2011).
:
Removed Moving Parts Label from the Hardware Labels section. Moved it to “Legacy Hardware
Labels” table.
Replaced the Moving Parts symbol to Crushing of hands symbol in the Symbols Glossary table
Added the California Proposition 65 symbol to the Symbols Glossary table
Removed the Country of Origin symbol from the Symbols Glossary table
:
Added a symbols glossary to address changes to global labeling requirements and identify the
symbols that relate to product identification, classification, cautions, and warnings.
A97260AD
This document was created as part of the reorganization of the current Power Processor Instructions
for Use manual, PN 968232, to improve the content and usability of these instructions, and the
method by which this information is delivered to our customers.
Information that was previously contained in the Power Processor Instructions for Use manual,
PN 968232, is now available as a Document Set of separate Power Processor IFU manuals, each
specific to the individual Power Processor modules.
Material that is generic to the entire Power Processor system is contained in the Power Processor General System Operation IFU manual, PN B01683.
The new Document Set of Power Processor Instructions for Use manuals includes the following:
•General System Operation IFU, PN B01683
•Inlets, Outlets, Hematology, and Barcode Verification Modules IFU, PN B01519
•Centrifuge Module IFU, PN A97119
•Decapper and Recapper Modules IFU, PN A97252
•Aliquot Module IFU, PN A97103
iii
What’s New in this Release
•LX and DxC Connection Modules IFU, PN A97111
•AU Connection Modules IFU, PN B01540
•Generic/IDC and DxI Connection Modules IFU, PN A97260
•Stockyard Modules IFU, PN A97244
Documentation Changes for Generic/IDC and DxI Connection Modules
Significant new, or changed, Generic/IDC and DxI Connection Module information that was not in
the Power Processor IFU, PN 968232, include the following:
•New Rack Assignment information.
•Improvements to the “Stop Button Recovery with Instrument Connections” procedure.
•Improvements to the “Stop Button Recovery without Instrument Connections” procedure.
•Centaur Connection module hardware description and error code information added.
•WARNING note added to the Safety Notice section noting that each sample tube must have a
unique sample ID.
•C-Tick label added to Safety section.
•Caution regarding when the Generic/IDC and DxI Connection Modules are in
system is still active.
•Updated table 3.1 Module Function Codes.
PAUSE, the air
iv
A97260AD
Read all product manuals and consult with Beckman Coulter-trained personnel before attempting
to operate instrument. Do not attempt to perform any procedure before carefully reading all
instructions. Always follow product labeling and manufacturer’s recommendations. If in doubt as
to how to proceed in any situation, contact your Beckman Coulter Representative.
Alerts for Warning, Caution, Important, and Note
WARNING
Warning indicates a potentially hazardous situation which, if not avoided, could
cause death or serious injury. Warning can indicate the possibility of erroneous
data that could cause an incorrect diagnosis.
CAUTION
Caution indicates a potentially hazardous situation which, if not avoided, can
cause minor or moderate injury. Caution can also alert against unsafe practices,
or indicate the possibility of erroneous data that could cause an incorrect
diagnosis.
Safety Notice
IMPORTANT
NOTE Note indicates notable information to follow.
TIP Tip indicates information to consider.
Important indicates important information to follow.
A97260AD
v
Safety Notice
General Warnings and Cautions
General Warnings and Cautions
WARNING
Do not use the equipment in a manner not specified by Beckman Coulter, Inc., as
the protection provided by the equipment can be impaired.
WARNING
Each sample tube processed by the system must have a unique sample ID and
readable bar code label. The system sends sample tubes with duplicate sample
IDs to the Error Lane. Damaged or unreadable bar code labels cause errors.
If you load multiple sample tubes with the same sample ID on the automation
system and on a connected analyzer at the same time, the system can send
duplicate results to the LIS. Contact your Beckman Coulter Representative for
suggestions to implement unique sample ID labeling.
CAUTION
To reduce risk of personal injury, operate the system only with all covers in place.
CAUTION
Do not load or view the Instructions for Use PDF files onto any computer
connected to the automation system. Failure to follow this caution can reduce
computer processing speed and system performance.
CAUTION
Use only the approved Power Processor parts and supplies as listed in the Power
Processor General System Operation IFU, Appendix B. Use only the approved
sample tubes as noted in the Power Processor General System Operation IFU,
Operational Overview.
vi
A97260AD
Electromagnetic Wave and Noise Precautions
This In Vitro diagnostic (IVD) equipment complies with the emission and immunity requirement
described in IEC 61326-2-6.
CAUTION
This equipment has been designed and tested to CISPR 11 Class A. In a domestic
environment, it could cause radio interference, in which case, you might need to
take measures to mitigate the interference.
It is advised that before operation of the device, the electromagnetic environment
be evaluated. Do not use this device near sources of strong electromagnetic
radiation (for example, unshielded intentional RF sources), as they could interfere
with the correct operation.
Hardware Labels
Safety Notice
Hardware Labels
Biohazard Label
This label indicates a caution to operate only with all covers in position to decrease risk of personal
injury or biohazard.
Pneumatic Label
This label indicates a caution that the Inlet module works under a pressure of 0.7 mpa (100 PSI).
A97260AD
vii
Safety Notice
Compliance and Certification Markings
Compliance and Certification Markings
These labels and materials declaration table (the Table of Hazardous Substance's Name and
Concentration) meet People's Republic of China Electronic Industry Standard SJ/ T11364-2006
"Marking for Control of Pollution Caused by Electronic Information Products" requirements.
Recycling Label
This label is required in accordance with the Waste Electrical and Electronic Equipment (WEEE)
Directive of the European Union. The presence of this label indicates that:
1. the device was put on the European Market after August 13, 2005 and
2. the device is not to be disposed of via the municipal waste collection system of any member
state of the European Union
Customers must understand and follow all laws regarding the correct decontamination and safe
disposal of electrical equipment. For Beckman Coulter products bearing this label, contact your
dealer or local Beckman Coulter office for details on the take-back program that facilitates the
correct collection, treatment, recovery, recycling and safe disposal of these products.
For the Japan Market:
This system is considered an industrial waste, subject to special controls for infectious waste. Prior
to disposal of the system, refer to the "Waste Disposal and Public Cleaning Law" for compliance
procedures.
cNRTLus Certification Mark
This symbol indicates recognition by a Nationally Recognized Testing Laboratory (NRTL) that the
instrument has met the relevant product safety standards for the United States and Canada.
OSHA, CEC
viii
A97260AD
CE Marking
The CE marking indicates that a product has been assessed before being placed on the market, and
has been found to meet the applicable directives relating to the European Union safety, health, and
environmental protection requirements.
RoHS Caution Symbol
This symbol indicates that this electronic information product contains certain toxic or hazardous
elements, and can be used safely during its environmental protection use period. The number in the
middle of the logo indicates the environmental protection use period (in years) for the product. The
outer circle indicates that the product can be recycled. The logo also signifies that the product
should be recycled immediately after its environmental protection use period has expired. The date
on the label indicates the date of manufacture.
Safety Notice
Compliance and Certification Markings
These labels and materials declaration table (the Table of Hazardous Substance's Name and
Concentration) meet People's Republic of China Electronic Industry Standard SJ/T11364-2006
Marking for Control of Pollution Caused by Electronic Information Products requirements.
RCM Symbol
This symbol indicates compliance with the Australian Communications Media Authority (ACMA)
requirements (safety and EMC) for Australia and New Zealand.
A97260AD
ix
Safety Notice
Symbols Glossary
Symbols Glossary
Symbols Glossary
SymbolSymbol Title, Symbol Meaning, and Symbol Reference
Title of Symbol: Caution
Meaning of Symbol: Indicates the need for the user to consult the
instructions for use for important cautionary information such as
warnings and precautions that cannot, for a variety of reasons, the
presented on the medical device itself.
Standard Number, Title of Standard, and Symbol Reference Number:
ISO 15223-1. Medical devices - Symbols to be used with medical device
labels, labelling and information to be supplied - Part 1: General
Requirements. #5.4.4
Title of Symbol: In vitro diagnostic medical device
Meaning of Symbol: Indicates a medical device that is intended to be
used as an in vitro diagnostic medical device.
Standard Number, Title of Standard, and Symbol Reference Number:
ISO 15223-1: Medical devices. Symbols to be used with medical device
labels, labelling and information to be supplied. General requirements,
clause 5.5.1
Title of Symbol: Dangerous voltage
Meaning of Symbol: To indicate hazards arising from dangerous
voltages.
IEC 60417: Graphical symbols for use on equipment - Overview and
application, #5036
Supplemental Product-Specific Manufacturer Information
This symbol can also indicate an area of the system to not access under
any circumstances, due to possibility of high voltages and the risk of
electrical shock.
Title of Symbol: Warning; Biological hazard
Meaning of Symbol: To warn of a biological hazard.
Standard Number, Title of Standard, and Symbol Reference Number:
IEC 60878. Graphical Symbols for electrical equipment in medical
practices. #7010-W009
Supplemental Product-Specific Manufacturer Information
This label indicates a caution to operate only with all covers in position
to decrease risk of personal injury or biohazard.
This label indicates the use of biohazardous materials in the area. Use
caution when working with possible infectious samples.
Wear Personal Protective Equipment (PPE) such as gloves, eye shields,
and lab coats. Handle and dispose of biohazardous materials according
to your laboratory procedures.
x
A97260AD
Symbols Glossary (Continued)
SymbolSymbol Title, Symbol Meaning, and Symbol Reference
Safety Notice
Symbols Glossary
Title of Symbol: Warning; Crushing of hands
Meaning of Symbol: To warn of a closing motion of mechanical parts of
equipment
Standard Number, Title of Standard, and Symbol Reference Number:
ISO 7010. Graphical Symbols for electrical equipment in medical
practices. #W024
Supplemental Product-Specific Manufacturer Information
Use caution to avoid injury to hands when close to equipment with
moving mechanical parts.
Title of Symbol: Consult instructions for use
Meaning of Symbol: Indicates the need for the user to consult the
instructions for use.
Standard Number, Title of Standard, and Symbol Reference Number:
ISO 15223-1. Medical devices - Symbols to be used with medical device
labels, labelling and information to be supplied - Part 1: General
Requirements. #5.4.3
Title of Symbol: Date of Manufacture
Meaning of Symbol: To indicate the date when the medical device was
manufactured.
Standard Number, Title of Standard, and Symbol Reference Number:
ISO 15223-1. Medical devices - Symbols to be used with medical device
labels, labelling and information to be supplied - Part 1: General
Requirements. #5.1.3
Title of Symbol: Authorised representative in the European
Community
Meaning of Symbol: Indicates the authorized representative in the
European community.
Standard Number, Title of Standard, and Symbol Reference Number:
ISO 15223-1. Medical devices - Symbols to be used with medical device
labels, labelling and information to be supplied - Part 1: General
Requirements. #5.1.2
Title of Symbol: Manufacturer
Meaning of Symbol: Indicates the medical device manufacturer as
defined in EU Directives 90/385/ EEC, 93/42/EEC and 98/79/EC.
Standard Number, Title of Standard, and Symbol Reference Number:
ISO 15223-1. Medical devices - Symbols to be used with medical device
labels, labelling and information to be supplied - Part 1: General
Requirements. #5.1.1
Supplemental Product-Specific Manufacturer Information
This symbol identifies who the legal manufacturer of the product is.
A97260AD
xi
Safety Notice
Symbols Glossary
Symbols Glossary (Continued)
SymbolSymbol Title, Symbol Meaning, and Symbol Reference
Title of Symbol: Catalogue Number
Meaning of Symbol: Indicates the manufacturer's catalogue number so
that the medical device can be identified.
Standard Number, Title of Standard, and Symbol Reference Number:
ISO 15223-1. Medical devices - Symbols to be used with medical device
labels, labelling and information to be supplied - Part 1: General
Requirements. #5.1.4
Title of Symbol: Serial number
Meaning of Symbol: Indicates the manufacturer's serial number so that
a specific medical device can be identified.
Standard Number, Title of Standard, and Symbol Reference Number:
ISO 15223-1. Medical devices - Symbols to be used with medical device
labels, labelling and information to be supplied - Part 1: General
Requirements. #5.1.7
Title of Symbol: Stop
Meaning of Symbol: To identify the control or the indicator to stop the
active function.
Standard Number, Title of Standard, and Symbol Reference Number:
IEC 60417: Graphical symbols for use on equipment - Overview and
application, #5110A
Supplemental Product-Specific Manufacturer Information
This symbol indicates a stop button.
Title of Symbol: Cooling Unit
Meaning of Symbol: Denotes the cooling unit.
xii
Title of Symbol: Driver Box
Meaning of Symbol: Denotes the driver box.
Title of Symbol: Made in Japan
Meaning of Symbol: Indicates the country where the device hardware
was manufactured.
Title of Symbol: RxOnly Symbol
Meaning of Symbol: Caution: U.S. Federal Law restricts this device to
sale by or on the order of a licensed practitioner.
Title of Symbol: California Proposition 65
Meaning of Symbol: This product may contain chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm. For more information go to
https://www.P65Warnings.ca.gov.
A97260AD
Historical Power Processor systems may contain the following additional labels.
456161-B
TO REDUCE RISK OF PERSONAL INJURY,
OPERATE ONLY WITH ALL COVERS IN PLACE.
CAUTION
A011459L.EPS
CAUTION
SHARP OBJECTS
A16558-AA
A016351L.EPS
Legacy Hardware Labels
SymbolDescription
Safety Notice
Symbols Glossary
Please Hold This Portion
This symbol, located on the drawer in the Dynamic Inlet and
Outlet modules and the top cover of the centrifuge, indicates the
most stable position to hold the drawer or cover.
Stop Button
This symbol indicates a stop button that you can use to halt any
hazardous condition.
Power On
This symbol indicates the location of the Power On button in the
Centrifuge module.
RoHS Environmental
This symbol indicates that the product does not contain any
toxic or hazardous substances or elements. The "e" stands for
electrical, electronic, and environmental electronic information
products. This logo indicates that this electronic information
product does not contain any toxic or hazardous substances or
elements, and is green and is environmental. The outer circle
indicates that the product can be recycled. The logo also
signifies that the product can be recycled after being discarded,
and should not be casually discarded.
C-Tick Mark
The C-Tick mark is intended for use on products that comply
with the applicable Electromagnetic Compatibility (EMC)
standards in the Australian or New Zealand market.
A97260AD
Caution
To reduce the risk of electrical shock, disconnect the power
supply cord before servicing.
Caution, Biohazard Label
This caution symbol indicates a caution to operate only with all
covers in position to decrease risk of personal injury or
biohazard.
Sharp Object Label
A label reading “CAUTION SHARP OBJECTS” is found on the
Decapper device in the Decapper/Serum Level Detection (SLD)
module.
xiii
Safety Notice
CAUTION
PARTS MOVE
AUTOMATICALLY
A015081L.EPS
Symbols Glossary
Legacy Hardware Labels (Continued)
SymbolDescription
Caution, Moving Parts
This caution symbol warns the operator of moving parts that can
pinch or crush. This label is found in several locations.
Moving Parts Label
This label indicates moving parts that can pinch or crush. This
label is found in several locations.
Caution parts move automatically
While the system is in operation, do not touch or go close to any
moving parts. Close protective guards and covers during
operation. Failure to close covers correctly can cause injury or
incorrect results.
xiv
A97260AD
What’s New in this Release,iii
Safety Notice,v
General Information,xix
CHAPTER 1: Module Description,1-1
Generic (CLSI) Connection Modules,1-1
Multiple Generic Connections,1-1
Generic Connection Modules Description,1-2
Power Processor with Generic Connections,1-2
Key Features,1-2
Hardware,1-2
The basic Power Processor is an automated sample handling system which processes sample tubes
from the pre-centrifugation, pre-sorting step to presentation of centrifuged and decapped samples
into Generic or Personality Racks for specific instruments. The Power Processor can be configured
with optional software and hardware to allow processing of sample tubes on Generic Connection
Instruments.
The Power Processor performs all pre-analytical sample tube preparation, and then sorts the
sample tubes directly to Generic Connection Modules where the samples are pipetted by the
Generic Connection instrument for testing. After the samples are pipetted, the tubes can route to
other instruments for additional testing or to Outlet Racks.
General Information
Scope of this Manual
This Instructions For Use manual is for Power Processor Generic/IDC and DxI Connection Modules
used with PrepLink software Version 5.0. This manual contains information and instructions that
will assist you in performing Power Processor Generic/IDC and DxI Connection Module operations
and troubleshooting functions.
NOTE
Th is d ocu men t is par t of the Power Processor Instructions for Use Document Set and, o nly cov ers the
Power Processor Generic/IDC and DxI Connection Modules. For information and instructions for
other Power Processor modules, refer to the appropriate Power Processor manual from the list
below.
Power Processor Instructions for Use Document Set
•General System Operation IFU, PN B01683
•Inlets, Outlets, Hematology, and Barcode Verification Modules IFU, PN B01519
•Centrifuge Module IFU, PN A97119
•Decapper and Recapper Modules IFU, PN A97252
•Aliquot Module IFU, PN A97103
•LX and DxC Connection Modules IFU, PN A97111
•AU Connection Modules IFU, PN B01540
•Generic/IDC and DxI Connection Modules IFU, PN A97260
Be sure to follow all safety cautions and warnings noted in this document.
A97260AD
•Stockyard Modules IFU, PN A97244
xix
General Information
Document Conventions
Document Conventions
Safety Information
Read all product manuals and consult with Beckman Coulter-trained personnel before attempting
to operate instrument. Do not attempt to perform any procedure before carefully reading all
instructions. Always follow product labeling and manufacturer’s recommendations. If in doubt as
to how to proceed in any situation, contact your Beckman Coulter Representative.
For more information, refer to the Safety Notice section, in this document.
Alerts for Warning, Caution, Important, and Note
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury. May be used to indicate the possibility of
erroneous data that could result in an incorrect diagnosis (does not apply to all
products).
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe
practices. May be used to indicate the possibility of erroneous data that could
result in an incorrect diagnosis (does not apply to all products).
IMPORTANT
Following the advice in the IMPORTANT notice adds benefit to the performance of a piece of equipment
or to a process.
NOTE NOTE is used to call attention to notable information that should be followed during installation, use,
or servicing of this equipment.
IMPORTANT is used for comments that add value to the step or procedure being performed.
xx
A97260AD
Trademarks and Product Names
Associated registered trademark and trademark symbols will only be used in the first instance
where they apply.
The product family names, Synchron and UniCel, will only appear associated with members of
products in those families the first time the product name is mentioned. Thereafter the product
name will be used alone. One exception to this rule is the use of names of instrument racks, since
the name of the rack includes the product family and is associated with a specific Beckman Coulter
part number.
General Information
Document Conventions
A97260AD
xxi
General Information
Document Conventions
xxii
A97260AD
This chapter provides a brief description of the Power Processor Generic/IDC and DxI Connection
Modules.
Generic (CLSI) Connection Modules
Power Processor can be configured with optional software and hardware to allow processing of
sample tubes on Generic Connection Instruments (non-LX/DxC and IDC). The Power Processor
performs all pre-analytical sample tube preparation, then sorts the sample tubes directly to Generic
Connection Modules where the samples are pipetted by the Generic Connection instrument for
testing. After the samples are pipetted, the tubes can route to other instruments for additional
testing or to Outlet Racks.
CHAPTER 1
Module Description
IMPORTANT
and related software functions. Refer to Chapters 1 through 3 in the General System Operation IFU for
information about standard Power Processor hardware and features.
This chapter contains information specific only to the optional Generic Connection hardware
Multiple Generic Connections
At installation, the Beckman Coulter Service Representative configures the Power Processor for up
to 12 Generic Connection Modules.
CAUTION
Do not operate the system without the Generic Connection LAS sample pipette
cover located on the back of the instrument in place. Make sure that the PAUSE
button on the Generic Connection Module is lighted before lifting the instrument
pipette cover.
CAUTION
Even when the Generic Connection Module is in PAUSE mode, the air system is still
active and applying a constant air pressure to the sample pipette arm. This may
cause unexpected movement of the sample pipette arm when resolving a jammed
object error creating a possible moving part or pinch hazard. Use caution when
resolving jammed object errors at the LAS sample pipette.
A97260AD
1-1
Module Description
Generic Connection Modules Description
Generic Connection Modules Description
Power Processor with Generic Connections
The Power Processor with Generic Connections allows the operator to assign tests and route sample
tubes to Generic Connection Modules (non-LX/DxC and IDC). The Power Processor performs all preanalytical sample tube preparation and automatically routes sample tubes to Generic Connection
instruments or instrument Clusters. Once samples are pipetted for analysis by the Generic
Connection instrument, the system can route sample tubes for testing on other instruments or to
Outlet Racks. Primary sample tube and aliquot tube routing and sorting decisions are based on
parameters set by the operator.
Key Features
The optional hardware and software add the following features to the Power Processor:
Hardware
•Automatic loading of tubes to Generic Connection Modules.
•Clustering (grouping) of Generic Connection instruments for enhanced tube routing and
testing.
•Routing of the tubes to the Pending Rack for Rerun/Add-on testing determined by operator.
•Tube routing for Primary and aliquot tubes.
•Ability to pause each Generic Connection Module.
Hardware required to connect Generic Connections to the system includes:
•Generic Connection Module
•Generic Connection Instruments (for example, DxI, Centaur, AU2700/5400)
As sample tubes route on the system, they move through the Generic Connection Module. At the TLane intersection of the main track and Generic Connection Module, the sample tubes are read by
a bar code reader. Once the sample IDs are scanned, the sample tubes either route to the Generic
Connection Module for testing by the Generic Connection instrument or pass the Generic
Connection Module to continue routing on the system.
For sample tubes that route to the Generic Connection Module, another bar code reader scans the
sample ID and sends the Sample ID to the connected instrument. The instrument queries the LIS for
programming, if needed. When the instrument is ready to process the sample, the tube is released
to the aspiration point, and the instrument aspirates the sample from the tube on the track. Then
the sample tubes route to the main track again for processing on other instruments or routing to
the Stockyard/Outlet Racks.
1-2
A97260AD
Module Description
Generic Connection Modules Description
Additional Hardware Information
When a system is configured with a Generic (CLSI) Connection Module before an LX or DxC
Connection Module, the H-lane can have a keypad. The H-lane with a keypad uses the error codes
and sensor diagram located in CHAPTER 4, Troubleshooting.
1
Software
NOTE
Clinical and Laboratory Standards Institute is referred to as CLSI in this manual.
Centaur Generic Connection Module
When a Bayer Advia® Centaur™ instrument is connected to the Power Processor system, it is
configured as a Generic Connection Module.
Information regarding setup, operation, maintenance and troubleshooting the Centaur Generic
Connection can be found in this document. For information regarding the Centaur instrument,
refer to the manufacturer’s manuals or contact the manufacturer’s representative.
The PrepLink and Line Control Computer show changes to some screens when they are configured
for Generic Connection Modules.
PrepLink
The following PrepLink screens contain changes or added features when the Power Processor is
configured for Generic Connections:
•Locations
•Rack Assignment
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•Test Configuration
•Instrument Loading
•Aliquot Screen
•GC Cluster Screen
Line Control Computer
When the Line Control Computer is configured to manage the Power Processor with Generic
Connections, the Main screen shows a default graphical representation of the automation line,
including all additional hardware modules connected to the system. This default Main screen
display cannot be the same as the module placement of the system in your laboratory. The default
representation always shows four instruments before the twelve Generic Connection instruments.
Outlet 1A always shows after Outlet 2A, 2B, and/or 2C (Stockyard). Connected instruments not
configured for the system will show as gray on the Main screen. All other information shown on the
Main screen is correct, such as number of sample tubes sorted to Outlets, racks or the Generic
Connection instruments. Refer to Figure 1.1.
1-3
Module Description
Generic Connection Modules Description
Figure 1.1 Line Control Computer Showing Power Processor Track Diagram with instruments and Generic
Connections
Tube Routing
When the Power Processor is configured with Generic Connections, the PrepLink makes sample
tube routing decisions using the following information:
•Sample programming
•Availability of Generic Connection instruments
•Configuration parameters set by the operator which include tests assigned to Generic
Connection instrument(s) or Cluster(s) created for systems configured with an Aliquot Module
Once a sample tube is routed to the Generic Connection Module, PrepLink considers tests
programmed for the sample tube that is assigned to the Generic Connection as complete and routes
the sample tube for additional testing or to the Stockyard.
1-4
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Module Description
Generic Connection Modules Description
Sample Location with Generic Connections
When the operator searches for samples by Status on the Locations tab, Generic Connections are
1
shown when you select in the
#12 dependent on the number connected to the system. Refer to Figure 1.2. To search for samples
by Sample ID, or Status on a Generic Connection, refer to the procedure “How to Search for
Samples” in CHAPTER 3 of the General System Operation IFU.
Figure 1.2 Locations Tab Showing List of Generic Connections
For text box. The Generic Connections are numbered from #1–
A97260AD
1-5
Module Description
Instrument Dynamic (CLSI) Connection Modules
Instrument Dynamic (CLSI) Connection Modules
Clinical and Laboratory Standards Institute is referred to as CLSI in this manual.
The Power Processor V3.5 or later can be configured with optional software and hardware to allow
processing of centrifuged and decapped sample tubes to Dynamic Connection Instruments (with
CLSI connections, such as the DxI). Generic instruments with dynamic connections to the system
are referred to as IDC instruments. This section contains information specific to the hardware and
related software functions of the Power Processor with DxI as an Instrument Dynamic Connection
(IDC).
The IDC connection to PrepLink:
•Tracks sample status,
•Monitors chemistry reagents,
•Makes optimal decisions based upon the tests requested,
•Makes optimal decisions based upon tests available,
•Makes optimal decisions based upon instruments available.
In this chapter, IDC instruments are referred to as "instruments." DxI will be used as an example of
an IDC instrument throughout this chapter.
IMPORTANT
the Power Processor with DxI connection hardware and software. For detailed information about the DxI
system, refer to the UniCel DxI Instructions For Use.
This section only provides procedures and information that directly relate to the operation of
Multiple IDC and Generic Connections
At installation, the Beckman Coulter Service Representative configures the Power Processor for up
to 12 CLSI connected IDC and/or Generic Connection instruments.
CAUTION
Do not operate the system without the Generic Connection LAS sample pipette
cover located on the back of the instrument in place. Make sure that the PAUSE
button on the Generic Connection Module is lighted before lifting the instrument
pipette cover.
CAUTION
Even when the Generic Connection Module is in PAUSE mode, the air system is still
active and applying a constant air pressure to the sample pipette arm. This may
cause unexpected movement of the sample pipette arm when resolving a jammed
object error creating a possible moving part or pinch hazard. Use caution when
resolving jammed object errors at the LAS sample pipette.
1-6
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Instrument Dynamic Connection Modules Description
Instrument Dynamic Connection Modules Description
Power Processor with IDC Connections
The Power Processor with IDC connections performs all pre-analytical sample tube preparation
steps, then aspirates the sample from the sample tubes to connected IDC instruments for testing.
The system routes sample tubes that have been analyzed by the IDC instruments, and sample tubes
that require testing on other instruments, to specific racks in the Outlet Modules for storage or
additional testing.
Key Features
The IDC uses Generic Connection hardware and adds the following software features:
•Automatic routing of sample tubes to connected IDC instruments
•Retrieval of sample tubes for rerun, reflex and add-on tests
Module Description
1
•Tube sorting to connected IDC instruments based on reagent and calibration status, sample
programming and instrument mode
•Searchable and printable rack maps of the Stockyard, Storage and the Pending Racks
•Tube routing to the Pending Subsection for Rerun/Add-on testing
•Tube routing for primary and aliquot tubes
•Ability to pause each IDC Module
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Module Description
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Instrument Dynamic Connection Modules Description
Hardware
Hardware required to connect instruments with dynamic connections to the system include:
•Generic Connection Module. Refer to Figure 1.4.
•Non-LX/DxC instruments that can communicate directly with the Generic Connection Module
using CLSI, such as a DxI. Refer to Figure 1.3.
As sample tubes route on the system, they move through the Generic Connection Module. At the
intersection of the main track and Generic Connection Module, the sample tubes are read by a bar
code reader. Once the sample IDs are scanned, the sample tubes either route to the Generic
Connection Module for testing by the instrument, or the sample tubes are released to continue
routing on the system. For sample tubes that route to the Generic Connection Module, another bar
code reader scans the sample ID for programming information and the instrument pipettes the
sample from the tubes for testing. The sample tubes route to the main track again for processing on
other instruments or routing to stockyard or Outlet Racks.
Figure 1.3 DxI Instrument
1-8
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Additional Hardware Information
A011829P.EPS
2
1
3
Figure 1.4 Generic (CLSI) Connection Module with a DxI Instrument
Module Description
Instrument Dynamic Connection Modules Description
1
1. Track Keypad
2. Generic Connection LAS sample pipette cover
3. Generic Connection Module Keypad
Printer
The Power Processor can be configured with an optional printer to enable the printing of setup
parameters and rack maps of the Stockyard, Storage and the Pending Rack.
H-Lane Module
The H-Lane enables sample tubes to be routed from the Return Lane back to the Through Lane so
sample tubes that have been routed to the Stockyard can be re-routed to connected IDC
instruments.
When a system is configured with a Generic (CLSI) Connection Module before an LX or DxC
Connection Module, the H-lane may have a keypad. The H-lane with a keypad uses the error codes
and sensor diagrams located in CHAPTER 4. See Table4.6,L and H-Lane Error Codes on page 4-17
and sensor diagram Figure 4.8, L and H Lane on page 4-19.
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Module Description
Instrument Dynamic Connection Modules Description
Software
The PrepLink and Line Control Computer have slightly different screens when they are configured
to manage the Power Processor with and without instrument connections.
Tube Routing
Routing decisions are made by the PrepLink, and are based on the following:
•Sample programming
•Availability of connected instruments
•Configuration parameters set by the operator
The distribution of samples between connected instruments can be affected by reagent status and
workload.
IMPORTANT
the acronym shown at the DxI or IDC for that test.
For systems with IDC instrument connections, the acronym in PrepLink for a test must match
PrepLink
When PrepLink is configured to manage the Power Processor with instrument connections, the
Setup screen has additional selections to enable the operator to view the Instrument Protocol (IP)
Address, set the system Rerun mode and pause the loading of sample tubes at the Connection
Module. In addition, the following PrepLink screens contain changes or added features for Generic
Connections:
•Locations
•Rack Assignment
•Test Configuration
•Instrument Loading
•Aliquot Screen
In addition, when instrument connections are configured, a lightning bolt appears at the bottom of
the PrepLink screen on the left side. Refer to Figure 1.5.
The condition of the lightning bolt shows the status of the PrepLink communication with the
instrument connections. The following table explains the communication statuses.
1-10
Table 1.1 PrepLink Communication with Instrument Connections
If the icon at the
bottom left is a...
Lightning bolt.PrepLink is configured for instrument connections and is
communicating.
Red X on a lightning bolt.PrepLink is configured for instrument connections but is not
communicating with the connections. Instruments not communicating
with PrepLink are listed in a box when the cursor is moved over the
lightning bolt with the red X. Refer to Figure 1.5.
Then...
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Module Description
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Instrument Dynamic Connection Modules Description
Figure 1.5 PrepLink Screens Showing Instruments Communicating and Not Communicating with PrepLink
Line Control Computer
When the Line Control Computer is configured to manage the Power Processor with instrument
connections, the Main screen shows a default graphical representation of the automation line,
including all additional hardware modules connected to the system. This default Main screen
display can be different from the module placement of the system in your laboratory. The default
representation always shows four LX and/or DxC instruments before the twelve Generic
Connection and/or IDC instruments (an IDC is a type of Generic Connection). Outlet 1A always
appears after Outlet 2A and/or 2B and 2C (Stockyard). Gray areas on the screen represent positions
where modules are not configured. All other information shown on the Main screen is correct, such
as number of sample tubes sorted to Outlet racks or the instruments.
1
Figure 1.6 Line Control Computer Main Screen
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Module Description
Instrument Dynamic Connection Modules Description
Sample Location with IDC and Generic Connections
When the operator searches for samples by Status on the Locations tab, IDC and Generic
Connections are listed when you select in the
For text box. The IDC and Generic Connections
are listed as "Connections" and numbered from 1-12 depending upon the number connected to the
system. Refer to Figure 1.7. To search for samples by Sample ID or Status on a Generic Connection,
refer to the procedure “How to Search for Samples” in CHAPTER 3 of the General System Operation
IFU.
Figure 1.7 Locations Tab Showing Sample Status for an IDC Connection
1-12
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This chapter contains operational procedures for the Generic/IDC and DxI Connection Modules.
Generic Connection Module Procedures
Rack Assignment
To assign racks to locations within the Outlet or Hematology Module, refer to the "Rack
Assignment" procedure in CHAPTER 2, of the General System Operation IFU.
Test Configuration
When a system is configured for Generic Connections, "Other" shows as an instrument option in the
CHAPTER 2
Module Procedures
Applies To List box in the Tests tab. If the operator checks "Other" to assign a test to Generic
Connections, the operator must remove the checks from the instrument boxes. Refer to Figure 2.1.
For additional information on test configuration, refer to the “Test Configuration” section
CHAPTER 2, of the General System Operation IFU.
Once a test is assigned to "Other," "Yes" will only show in the "Other" column for the test.
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Module Procedures
Generic Connection Module Procedures
Figure 2.1 Test Configuration Screen with Generic Connections Configured
IMPORTANT If the operator intends to route aliquot tubes to the Generic Connected instruments for
Rerun/Add-on testing, Test Volumes or Dead Volumes MUST be increased at the Test Configuration
screen to provide sufficient sample volume for the additional testing.
How to Configure a Test for Generic Connections
The operator can configure the appropriate test to run on a Generic Connection. Follow the
procedure below. Refer to Figure 2.1.
1
Select Tests tab.
2
Double-click on the test. The test row should be highlighted on the screen.
3
In the Applies To field, remove the checks from all instrument boxes.
4
Check "Other" and select Save.
The screen updates to show "Yes" in the "Other" column for the test. All previously checked
instrument boxes will now show empty boxes and columns for the test.
2-2
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Module Procedures
Generic Connection Module Procedures
5
Shutdown and restart PrepLink to apply any changes.
How to Remove a Test from Generic Connections
The operator can change a test configuration to remove it from the Generic Connection and assign
it to one or more instruments by following the procedure below. Refer to Figure 2.1.
1
Select Tests tab.
2
Double-click on the test. The test row should be highlighted on the screen.
3
In the Applies To field, remove the check from the "Other" box.
2
4
Assign the test to one or more instruments by checking appropriate boxes and select Save.
The screen updates to show "Yes" in the selected instrument column(s) for the test. The
"Other" column for the test is now empty.
5
Shutdown and restart PrepLink apply any changes.
Test Assignment for Generic Connection Instruments
Generic Connections show as the option "Connection" in the Outlet field. The Position number and
the number of
Connection instruments. Once "Connection" is selected, the Position number and
number selected must match. For example, Position 2 and
assign tests to Generic Connection instrument #2. Also, a dead volume must be typed in if the
system is configured with an Aliquot Module. Additionally, to give a label to the Generic Connection
instrument, type in a name or number (maximum 10 alphanumeric characters) in the
Outlet Overview columns will be the same as the number of configured Generic
Outlet Overview
Outlet Overview column 2 are selected to
Label field.
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Module Procedures
E011352S.EPS
Generic Connection Module Procedures
Figure 2.2 Rack Assignment Screen with Generic Connection.
After the Position and Outlet options are selected for the Generic Connection instrument (and the
Dead Volume is entered), the operator selects the Test Assignment button to assign tests to the
Generic Connection instrument. The Test Assignment box appears and the operator can select the
appropriate tests.
Generic Connection Test Assignment
1
From the Racks tab, select Connection from the Outlet .
2
Select Position and Outlet Overview numbers to match. For example, Outlet Connection (#2),
Position 2, Outlet Overview column 2.
3
Select the Test Assignment button. The Test Assignment dialog box opens.
4
Select the "Other" at the bottom of the dialog box.
IMPORTANT
Tests assigned to IDC or Other AU must not also be assigned to “Other.”
2-4
5
Select tests in the Available box by clicking on each test while holding the Control key down.
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6
Select the Select button to add tests to the Selected box. Individual tests can be selected by
double-clicking on the tests.
7
If necessary, remove tests from the selected box using the Remove button or by double-clicking
on the unwanted tests.
8
When the test assignment is complete, select the OK button to return to the Rack Assignment
screen.
9
Shutdown and restart PrepLink to apply any changes.
Setting the Rerun Mode
Module Procedures
Generic Connection Module Procedures
2
When the PrepLink is configured for connected instruments, Rerun can be set to Automatic or
Manual Rerun mode. When set to Automatic Rerun mode, sample tubes requiring rerun or add-on
sample programming are retrieved from the Stockyard and route to connected instruments. When
set to Manual Rerun mode, sample tubes that require Rerun or Add-on sample programming are
retrieval from the Stockyard and routed to the Pending Rack.
Samples can be retrieved from the Stockyard if the test(s) for rerun or add-on testing are requested
at the LIS or Data Manager.
IMPORTANT
Rerun/Add-on testing, Test Volumes or Dead Volumes MUST be increased at the Test Configuration
screen to provide sufficient sample volume for the additional testing.
If the operator intends to route aliquot tubes to the Generic Connected instruments for
Rerun Mode with Dilutions
CAUTION
When PrepLink is set for Automatic or Manual Rerun and a dilution is required for
the sample, the operator must intervene so the original tube is not routed to the
connected instrument. This could result in a wrong answer if a dilution factor is
applied.
To prevent the original tube that requires a dilution from routing to the connected instrument, use
the PrepLink Retrieve feature to route the sample tube to the Pending Rack. Once the tube has
sorted to the Pending Rack, the rerun can be ordered with a dilution factor at either Data Manager
or at the connected instrument.
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Route Rerun/Add-on to Pending Rack
When PrepLink is configured for Generic Connections and set for system Automatic Rerun, the
operator has an additional option to select individual tests for rerun or add-on sample
programming to route to the Pending Rack. When the test is selected in the Test Configuration
2-5
Module Procedures
Generic Connection Module Procedures
screen, a check box "Route Rerun/Add-on to Pending Rack" is shown. The screen updates to show
a "Rerun to Pending" column at the right side of the table. The test selected to route to the Pending
Rack shows a "Yes" in the "Rerun to Pending" column. Refer to Figure 2.1. This routing takes
priority over routing for other tests.
How to Enable/Disable the Route Rerun/Add-on to Pending Rack
1
Select Tests tab.
2
Double-click on the test. The test row will be highlighted on the screen.
3
To enable the feature:
•Select "Route Rerun/Add-on to Pending Rack."
•Select
To
disable the feature:
•Deselect "Route Rerun/Add-on to Pending Rack."
•Select
4
Shutdown and restart PrepLink to apply any changes.
Save.
The screen will update and "Yes" will display in the "Rerun to Pending" column for the test.
Save.
The screen will update and the "Rerun to Pending" column will be empty for the test.
Pausing the Generic Connection Module
Configured Generic Connections are shown on the Instrument Loading screen of the Setup tab.
Refer to Figure 2.3. The operator can select to pause one or more of the Generic Connection Modules
by checking the box in front of the
Connections are listed on the right side.
Once the generic connection is paused, sample tubes queued in the Connection Module will process
and return to the main track. However, additional sample tubes will NOT route to the paused
Generic Connection. Instead, the sample tubes can route to other available instruments for testing.
If no tests can be run on other connected instruments, the sample tubes route to the stockyard for
time out. If the paused Generic Connection becomes available before time out is complete, the
sample tube routes to the Generic Connection. If time out completes before the paused Generic
Connection is available, the sample tube routes to the Pending Rack.
Generic Connection. Note that both Generic Connections and IDC
2-6
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Module Procedures
Generic Connection Module Procedures
Figure 2.3 PrepLink Setup Tab Showing the Instrument Loading Screen with Generic Connections
2
How to Pause the Generic Connection Module
1
Select the PrepLink Setup tab.
2
Select Instrument Loading from the list on the left side of the screen. An Instrument Loading
dialog box appears on the right side of the Setup screen.
3
To pause a Module, from the Instrument Loading dialog box, select the check box next to the
appropriate Generic Connection Module. Sample tubes will not be routed to the Generic
Connection Module until Generic Connection Loading Pause is disabled.
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Module Procedures
E014832S.EPS
Generic Connection Module Procedures
Clustering Generic Connections
For systems configured with aliquot modules, two, three or four Generic Connection instruments
can be grouped into a Cluster to make sample tube sorting more efficient and minimize the number
of aliquot tubes made. Clustering makes multiple Generic Connection instruments appear as one
instrument. Refer to Figure 2.4. A maximum of six clusters can be programmed when a system is
configured with twelve Generic Connection instruments; a minimum of two Generic Connection
instruments are assigned to each cluster. The first cluster assigned will show as Cluster A; and the
second cluster will show as Cluster B. Sample tubes programmed with tests assigned to a Generic
Connection Cluster route to the first available instrument in the Cluster.
Figure 2.4 PrepLink Setup Tab Showing the Generic Connection Cluster Screen and Generic Connection
Instruments Assigned to a Cluster
2-8
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Module Procedures
Generic Connection Module Procedures
How to Assign a Generic Connection Cluster
1
From the Setup tab, select GC Cluster from the list on the left side of the page. Refer to Figure 2.4.
2
The Cluster screen appears showing the configured Generic Connections in the
2
Select the New button.
3
Select two or more to Cluster in the Applies To field.
4
Assign an alphanumeric Label to the Cluster. The Label must not exceed 8 characters. Type the
name into the
5
Select Save. The Cluster will show in the top field showing the Cluster Name, Label and
Clustered Generic Connections.
6
Shutdown and restart PrepLink to apply any changes.
How to Delete a Generic Connection Cluster
Label field.
Applies To field.
1
From the Setup tab, select GC Cluster from the list on the left side of the page. Refer to Figure 2.4.
The GC Cluster screen appears showing the Clusters in the field at the top of the screen.
2
Select the Cluster to delete. The Cluster row should be highlighted.
3
Select Delete.
4
A Delete dialog box opens. Select Yes to delete the highlighted Cluster.
5
Select Save. The screen updates and the deleted Cluster is not shown in the top field.
6
Shutdown and restart PrepLink to apply any changes.
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Module Procedures
E014831S.EPS
Generic Connection Module Procedures
Aliquot Priority
When Generic Connections and Clusters are configured with an Aliquot Module, they show in the
Aliquot Priority field. Refer to Figure 2.5. The Aliquot Priority defaults in the following order with
the highest priority starting at the top:
•IDC Cluster (all IDCs as a group)
•Generic Connection Clusters
•Generic Connection
•Rack
The operator can assign a different aliquot priority by following the “How to Configure the Aliquot
Tube Priority” procedure in the Aliquot Module IFU. The Aliquot Priority screen will update to show
the new priority assignments selected by the operator.
Figure 2.5 PrepLink Setup Tab with the Aliquot Screen Showing Aliquot Priority
2-10
The Aliquot Priority window may be expanded to display up to a maximum of six clusters
depending on the number of configured Generic connections.
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Module Procedures
Generic Connection Module Procedures
Always Create an Aliquot Tube Feature with Generic and IDC Connections
In this section, "LX" refers to LX/DxC and "Generic" refers to non-LX/DxC and IDC connections.
The "Always Create an Aliquot Tube" feature is available for Power Processors configured with
Generic Connections and an Aliquot Module. The Primary and aliquot tube routing changes with
different instrument configurations, sample programming and PrepLink setup.
When the Always Aliquot feature is selected for tests on systems with LX/DxC and/or Generic or
IDC Connections, refer to Table 2.1 for primary and aliquot tube routing. Aliquot tubes are routed
to instruments based on sample programming and PrepLink setup. The operator can assign aliquot
priorities for routing the aliquot tubes. Refer to the Aliquot Module IFU for “How to Configure the
Primary Tube Priority” and “Always Create an Aliquot Tube.” Once testing is complete, the Primary
sample tube and aliquot tube(s) that have been routed to connected instruments route to the
Stockyard. Aliquot tubes for non-connected instruments route to an assigned rack if required.
Table 2.1 Always Aliquot Tube Routing for Connected Instruments
Tests Ordered for...Tube Routing
2
LX/DxC tests only (no tests are "Always Aliquot")Primary tube routes to the LX/DxC(s)
LX/DxC tests (no tests are "Always Aliquot")
-ANDGeneric Connection tests (a minimum of one test is
"Always Aliquot")
Generic Connection tests (a minimum of one test per
Generic Connection/Cluster is "Always Aliquot")
Highest Priority Generic Connection tests (no tests are
"Always Aliquot")
-ANDOther Generic Connection tests (a minimum of one
test is "Always Aliquot")
Primary tube routes to the LX/DxC(s)
Aliquot tube(s) route to Generic Connection(s)
Aliquot tube routes to the Generic Connection or
Generic Connection Cluster
Primary tube routes to the Aliquot Storage Rack
Primary tube routes to the highest Priority Generic
Connection
Aliquot tube route to other Generic Connection(s)
Share Primary
The "Share Primary" option allows all connected instruments to share the primary sample tube.
The Share Primary option takes precedence over the "Always Create an Aliquot Tube" option for
tests that are run on connected instruments. If the Share Primary option is enabled and the “Always
Create An Aliquot Tube” option is selected, an aliquot will not be made for tests to run on connected
instruments. The Share Primary option is enabled by a Beckman Coulter Representative at
installation or when requested by the customer.
When LX/DxC or DxI instruments and AU instruments are connected to the automation line, if the
sample type of the add-on sample programming does not match the sample type of the original
sample programming, PrepLink will display the message "Material type mismatch for sample ID n."
If the sample programming is received before the sample is placed on the line or while the sample
is in the "Received" state, the sample will be deleted from the database. If the sample is in process
on the line, the primary will route to the Pending Rack if possible. If the primary has already sorted
to an outlet rack, then it will not be possible to route it to the Pending Rack. Check the outlet rack
and process the sample off-line if further testing is needed.
Test Assignment Procedure
IMPORTANT Tests assigned to LX/DxC, DxI, or Access racks MUST also be assigned to the corresponding
STAT rack subsections if a STAT rack is configure.
IMPORTANT Tests assigned to IDC or Other AU, must not also be assigned to Other.
For information on how to assign tests, refer to the General System Operation IFU, Test Assignment
Procedure.
Outlet Configuration
The Power Processor with IDC instrument connections requires that two Outlet Modules be
installed, although the basic Power Processor can be equipped with either one or two outlets.
Though the procedures for configuring outlet racks for the standard Power Processor and the
Power Processor with instrument connections are the same, the instrument connections require
specific rack types to be configured. Refer to the procedures, “Rack Configuration for Software
Versions 3.0 or Lower,” “Rack Configuration for Software Versions 3.1 and Greater,” and “Rack
Assignment” in CHAPTER 2, of the General System Operation IFU.
When the Power Processor with instrument connections is installed, PrepLink automatically
configures Outlet 2 with one group of four Generic Racks (G6). This outlet is collectively known as
the 200-tube Stockyard. The Stockyard is the destination for sample tubes with completed testing
or for remapped tubes. The system also routes sample tubes that are waiting to be analyzed on
connected instruments to the Stockyard so that they can be retrieved when the instrument is
available.
2-12
The operator must configure a Pending and/or Error sort location in one of the four rack positions
in Outlet 1A before the system will operate.
The Stockyard is automatically configured in Outlet 2A when the PrepLink is configured to manage
the Power Processor with connected instruments.
Figure 2.6 PrepLink Rack Assignment With G6 Rack Configured
2
E011836S.EPS
Sample tubes are routed to the Stockyard for one or more of the following reasons:
•Sample analysis complete
•Reagent is not calibrated, not loaded, or test #/test volume is zero
•Reagent calibration has timed out
•Reagent level sense error
•Reagent level sense pending
•Reagent load requested
•Calibration requested
•Parameter required
•Test bypassed
•Within lot calibration pending
•Connected instruments are in PAUSE mode or Loading Paused
•Remapped Samples
Sample tubes in the Stockyard have a status of Pending until PrepLink receives a completion
message for that sample ID from the instrument. At that time, the status changes to Outlet 2A, if all
tests are completed.
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If the DxI (IDC) instrument is unable to perform any of the pending DxI tests before a sample tube
exceeds the Stockyard timeout period, the sample tube is routed to the Pending Rack. The default
Stockyard timeout for DxI tests is 80 minutes, but a shorter timeout can be configured for DxI
Urgent Chemistries. The Default for Urgent Chemistries is 30 minutes. The lengths of the Stockyard
periods are set by a Beckman Coulter Representative during system installation.
If all pending IDC tests become available while a sample tube waits in the Stockyard, the sample tube
does not have to wait until the Stockyard timeout has expired. Within minutes the sample tube is
retrieved from the Stockyard and routed to the IDC instrument. After the sample is aspirated, the
sample tube is routed to the Stockyard to wait for a test completion message.
If one or more (but not all) of the pending IDC tests can be performed on a sample tube that has
reached the end of the waiting period in the Stockyard, the system retrieves the sample tube from
the Stockyard and sends it to the IDC instrument. After aspiration, the sample tube is routed to the
Stockyard. When the timeout expires, the sample tube is routed to the Pending Rack so that the
remaining tests can be handled offline by the operator.
If add-on, reflex or rerun sample programming arrives after the analysis of a sample tube is
complete and the tube has been sorted to the Stockyard, the system considers the requested tests
as new programming. Sample tubes are retrieved from the Stockyard and routed to an instrument
or to a rack in Outlet 1A or 1B. If the Rack Number Assignment feature is enabled, sample tubes in
the Stockyard with a status of Outlet 2A or 2B will change to a status of Storage when the rack is
removed using the Rack Load procedure and a rack number is assigned.
Rerun Requests or Pending Add-on Test Results
To determine the sample ID of the tube(s) with pending tests sorted to Outlet 2A, search for
"pending results" at the Data Manager or LIS. To manually retrieve these sample tubes, use the
Search by Sample ID function on the PrepLink Locations screen. Rack and position number will be
shown if the tube is still in the Stockyard or if Rack Numbering is used for mapping the tube location
once racks are removed from the system.
Occasionally, when sample programming includes tests with long instrument incubation times,
completed sample tubes can be routed to the Pending Rack.
Pending Rack
The Pending Rack is a subsection of a Generic Rack that serves as a holding area for:
•Sample tubes that have been in the Stockyard previously and still have not been completely
processed by the system.
•Sample tubes requiring rerun tests when the system is in Manual Rerun mode.
•Suppressed results or a sample-based error occurs, if this option is configured.
Sample tubes that are routed to the Pending Rack require operator handling, and will not be
retrieved from the Pending Rack by the system.
In addition, the Pending Rack is a holding area for tubes that have been retrieved from the
Stockyard using the PrepLink Retrieve feature.
The Pending Rack subsection can be either G1, G2, G3 or G7 rack type. Refer to the “Personality
Racks” section in CHAPTER 2, of the General System Operation IFU, and “Hematology Module Rack
Designations” in CHAPTER 2, of the Inlets, Outlets, Hematology, and Barcode Verification Modules IFU
for a complete listing of all rack types.
IMPORTANT
The Pending Rack must be configured by the operator or the system will not function.
The Pending Rack must be a subsection (sort location) of a Generic Rack. Refer to the “Aliquot
Module Configuration” section in CHAPTER 2 of the in the Aliquot Module IFU. The operator can
select either a G1, G2, G3 or G7 rack type. The G1 rack type is one complete Generic Rack, while the
G2, G3 and G7 rack types divide the Generic Rack into one subsection for pending samples and one
or more user-defined sorting subsections. Refer to Figure 2.7.
1
Configure and assign either a G1, G2, G3 or G7 rack type to a position in Outlet 1A according to
the procedures, “Rack Configuration for Software Versions 3.0 or Lower,” “Rack Configuration
for Software Versions 3.1 and Greater,” and “Rack Assignment” in CHAPTER 2, of the General
System Operation IFU.
2
In the "Outlet Overview" in the upper right of the screen, select the box with the Rack Type of
the assigned Generic Rack (
G1, G2, G3 or G7).
2
3
To configure a region of the rack as Pending in its "Subsection":
a. Select the
b. Select "Pending."
c.If required, type up to 10 characters in the
When correctly configured, the subsection will be highlighted in yellow in the "Outlet
Overview."
4
Assign tests to any remaining subsections in the Generic Rack according to the “Test
Assignment Procedure” in CHAPTER 2, of the General System Operation IFU.
Figure 2.8 Instrument Mode Box for Connected Instruments
Module Procedures
2
Setting the Rerun Mode
When PrepLink is configured for connected instruments, Rerun can be set to Automatic or Manual
Rerun mode. When set to Automatic Rerun mode, sample tubes requiring rerun or add-on sample
programming are retrieved from the Stockyard and route to connected instruments. When the
PrepLink is set to Manual Rerun mode, sample tubes that require rerun analysis are routed to the
Pending Rack for the operator to handle offline.
Samples can be retrieved from the Stockyard if the test(s) for rerun or add-on testing are requested
at the LIS or Data Manager.
IMPORTANT
automatically.
If the operator removes sample tubes from the system, rerun tests cannot be performed
Select Rerun Mode from the list on the left side of the screen. A Rerun Mode dialog box appears
on the right side of the Setup screen.
3
Select either the Automatic or Manual button.
Rerun Mode with Dilutions
CAUTION
When PrepLink is set for Automatic Rerun and a dilution is required for the
sample, the operator must intervene so the original tube is not routed to the
connected instrument. This could result in a wrong answer if a dilution factor is
applied.
To prevent the original tube requiring a dilution from routing to the connected instrument, use the
PrepLink Retrieve feature to route the sample tube to the Pending Rack. Once the tube has sorted
to the Pending Rack, the rerun can be ordered with a dilution factor at either Data Manager or at
the connected instrument.
IMPORTANT
Test Volumes or Dead Volumes MUST be increased at the Test Configuration screen to provide sufficient
sample volume for the additional testing.
Route Rerun/Add-on to Pending Rack
When PrepLink is configured for IDC instruments and set for system Automatic Rerun, the operator
has an additional option to select individual tests for rerun or add-on sample programming to route
to the Pending Rack. When the test is selected in the Test Configuration screen, a check box "Route
Rerun/Add-on to Pending Rack" is shown. The screen updates to display a "Rerun to Pending"
column at the right side of the table. The test selected to route to the Pending Rack shows a "Yes"
in the "Rerun to Pending" column. Refer to the “Preparing for Operation” section in General System
Operation IFU.
How to Enable/Disable the Route Rerun/Add-on to Pending Rack
The operator can select the tests to route to the Pending Rack by following the procedure below.
Refer to Figure 2.1, Test Configuration Screen with Generic Connections Configured on page 2-2.
If the operator intends to route aliquot tubes to the IDC instruments for Rerun/Add-on testing,
2-18
1
Select Tests tab.
2
Double-click on the test. The test row will be highlighted on the screen.
The screen will update and the "Rerun to Pending" column will be empty for the test.
4
Shutdown and restart PrepLink to apply any changes.
Save.
The screen will update and "Yes" will display in the "Rerun to Pending" column for the test.
Save.
Reflex and Add-On Tests
Sample tubes with reflex sample programming that can be run on connected instruments are
automatically retrieved from the Stockyard and routed to connected instruments for analysis.
Sample tubes with reflex sample programming for tests that are configured to racks in Outlet #1 are
retrieved from the Stockyard and routed to those racks. If rerun, reflex or add-on programming is
received on a sample tube that is in the Pending Rack, the operator must handle that sample tube
offline.
IMPORTANT
be performed automatically.
IMPORTANT If the operator performs the sample retrieve process such that sample tubes are retrieved to
the Pending Rack, and add-on sample programming is subsequently received at PrepLink, the add-on
tests cannot be performed automatically. The operator must handle the sample tube from the Pending
Rack offline. If the add-on tests are applicable to the primary sample tube remaining in the stockyard, the
add-on tests can be processed.
Samples can be retrieved from the Stockyard for additional testing if the additional testing is
requested at the LIS or Data Manager. Additional testing requested at the instruments will not be
managed by the automation system.
IMPORTANT
PrepLink does not process any add-on or re-run requests for this sample. PrepLink sorts the sample tube
to the next available instrument, if applicable, or to the Stockyard. After the timeout, it moves the sample
tube to the Pending Rack.
If the operator removes sample tubes from the system, reflex, rerun and add-on tests cannot
If an instrument does not read a sample bar code and does not run any tests on the sample,
Aliquot Module
For instruments configured with an Aliquot Module, refer to Aliquot Priority on page 2-10 and
Always Create an Aliquot Tube Feature with Generic and IDC Connections on page 2-11.
IMPORTANT Connected IDC instruments should be put into Loading Pause before being powered up and
calibrated.
IDC instruments update PrepLink when there is a change of reagent status.
If one instrument runs out of reagent or needs calibration, the system routes sample tubes to the
other instrument (if one or more of the tests can be performed), or to the Stockyard. When the
instrument is able to perform tests again, sample tubes can be retrieved and routed back to the
instrument if the sample tube has not been routed to Pending. Refer to the Stockyard section on
page 2-13 for more information.
IMPORTANT
Manually loaded tubes are processed before tubes on the track.
For the DxI, sample tubes can be manually loaded onto the front of the instrument at any time.
The DxI instrument’s front load can be used to run calibrators, controls or other samples. Racks
containing calibrators and controls are off-loaded normally.
STAT Sample Processing
The operator can manually load STAT sample tubes onto connected DxI instruments by pressing the
FRONT LOAD button on the DxI instrument. After these samples have been analyzed, the
instrument unloads them per normal DxI operations.
Pause the IDC Module
Configured connections are shown on the Instrument Loading screen of the Setup tab. IDC and
Generic Connections appear identical on this screen. Refer to Figure 2.9. The operator can select to
pause one or more of the Connection Modules by checking the box in front of the connection.
Once the connection is paused, sample tubes queued in the Module will process and return to the
main track. However, additional sample tubes will NOT route to the paused connection. Instead, the
sample tubes can route to other available instruments for testing. If no tests can be run on other
connected instruments, the sample tubes route to the Stockyard until the Stockyard time-out
expires. If the paused connection becomes available before the time out is complete, the sample
tube routes to the connection. If the time out completes before the paused connection is available,
the sample tube routes to the Pending Rack.
Figure 2.9 PrepLink Setup Tab Showing the Instrument Loading Screen with LX/DxC and IDC/Generic
Connections Shown
2
How to Pause the Connection Module
1
Select the PrepLink Setup tab.
2
Select Instrument Loading from the list on the left side of the screen. An Instrument Loading
dialog box appears on the right side of the Setup screen.
3
To pause a Module, from the Instrument Loading dialog box, select the next to the
appropriate Generic Connection Module. Sample tubes will not be routed to the Connection
Module until Generic Connection Loading Pause is disabled.
Add-on Tests in Configurations with an Aliquot Module
If an add-on test assigned to a rack is received by PrepLink after
the tube has passed the initial bar code reader, the tube will sort
to the Pending Rack once processed on the IDC.
Figure 2.13 Tube Routing Diagram for Systems with IDC Connections (3 of 3)
This chapter provides information to identify and resolve errors related to the Generic/IDC and DxI
Connection modules, as well as system operational errors that are not specific to any Power
Processor module.
NOTE
For error recovery information for other Power Processor Modules, refer to the appropriate Power
Processor Module Instructions for Use.
WARNING
Perform Power Processor maintenance activities with caution.
Wear appropriate Personal Protective Equipment (PPE), such as gloves, eye
shields, lab coats, etc.
Wash hands thoroughly after contact with sample media and after all
maintenance activities.
Observe appropriate laboratory policies and procedures related to the handling of
biohazardous materials.
Refer to the appropriate sources (Material Safety Data Sheets, etc.) for specific
hazard information.
CAUTION
Before performing an error recovery procedure, make sure that the PAUSE button
is lit on that module.
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CAUTION
Even when the Generic/IDC and DxI Connection Modules are in PAUSE mode, the
air system is still active and applying a constant air pressure to the tube gripper
assembly arm. This may cause unexpected movement of the gripper assembly
arm when resolving a jammed object error creating a possible moving part or
pinch hazard. Use caution when resolving jammed object errors at the Generic/IDC
and DxI ConnectionModules.
Contact a Beckman Coulter Representative for assistance resolving operational issues not discussed
in this chapter.
3-1
Error Recovery Procedures
Error Recovery General Information
Error Recovery General Information
When an error condition occurs, the system generates an error message, sounds an alarm and
flashes a warning beacon. Error messages are shown on the keypad of the module where the error
has occurred, and in the Line Control Computer System Event Log, except for the Inlet, Decapper,
Recapper and the Secondary Decapper. The System Event Log automatically stores the 200 most
recent error messages in the order they occurred.
Power Processor Module Function Codes
The procedure to recover from an error condition can include entering one or more Function Codes
into one of the keypads on the Power Processor or a connected instrument.
Table 3.1 lists the Power Processor Module Function Codes associated with Generic/IDC and DxI
Connections modules, with descriptions of the action triggered by the Function Code. All Function
Codes must be entered in MANUAL mode.
Table 3.1 Generic/IDC and DxI Connection Modules Function Code Definitions
UnitFunction
Code
IDC/GC #1 thru #1201Lane through
Definition
General Error Recovery Procedure
When an error occurs at a hardware module, a flashing beacon and audible alarm activate. The
keypad display at the affected module will show which error code the error generated. This error
code is a four-digit numeral that the keypad display shows in 2, two-digit segments.
The procedure below should be performed any time an error occurs on the system.
1
Read the two-digit code from the keypad display on the affected hardware module.
2
Press the ALARM button on the keypad of the affected hardware module to silence the alarm.
3
Press one or both of the FUNCTION +/- buttons on the keypad to view the second two-digit code
from the keypad display.
3-2
4
Refer to the Error Code tables for the appropriate hardware module. For example, if the error
occurs at the Generic/IDC and DxI Connection, refer to Table4.3,Generic/IDC Connection
Module on page 4-4.
5
Look up the code in the "Keypad Display" column of the error code table.
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Error Recovery Procedures
System Error Recovery Procedures
6
Read the information in the "Sensor," "Problem" and "Solution" columns for that error code.
Do not attempt to perform steps suggested in the Solution column yet.
7
Locate the sensor on the appropriate Sensor Diagram.
8
Spend a moment looking at the hardware. Try to find the cause of the error.
9
After investigating the cause of the error, perform the steps suggested in the "Solution"
column.
10
Press PAUSE/RUN to resume routine operation. Pay attention to the area around the sensor that
generated the error. Make sure that the error has been resolved.
3
11
If the error persists, repeat this procedure. Contact your local Beckman Coulter Representative
for any unrecoverable errors.
System Error Recovery Procedures
This section provides information to identify and resolve errors related to system operational
problems.
System Error Recovery Procedures include:
•Gripper Finger Error Recovery
•Jammed Sample Tube Carrier Recovery
•Bypassing a Module
•Flashing AUTO/MANUAL Button on keypad(s)
•Stop Button Recovery with Instrument Connections
Gripper Finger Error Recovery
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Error Recovery
The operator must evaluate gripper finger/transfer arm errors to understand where the error
occurred in the loading or unloading process. Study sample tube positioning and the Error Tables
to resolve gripper finger errors.
3-3
Error Recovery Procedures
System Error Recovery Procedures
CAUTION
Even when a module is in PAUSE mode, gripper fingers can open or close
unexpectedly, creating a possible pinch hazard. Use caution when resolving the
gripper finger error conditions.
Jammed Sample Tube Carrier Recovery
The Power Processor system uses a series of sensors and stoppers to control the movement of
sample tube carriers through the system. The pneumatic stoppers engage and disengage to halt
sample tube carriers at specific locations. If a sensor is out of adjustment, the stopper can engage as
a sample tube carrier passes by, pinching the sample tube carrier and causing a jam. When a sample
tube carrier becomes jammed, the system generates an error message, sounds an alarm and flashes
a warning beacon.
CAUTION
Before attempting to release a jammed carrier, verify that the carrier is really
jammed by gently pushing it in the opposite direction that the conveyor belt is
moving. After doing this, if the carrier moves easily up the track, it is NOT jammed
and this procedure must NOT be used. Refer to the following NOTE for corrective
action.
NOTE
If the carrier moves easily up the track, check the sensor number nearest the stopped sample carrier
and refer to the appropriate error code table to resolve the error. Contact your Beckman Coulter
Representative for assistance.
Error Recovery
To recover from a jammed sample tube carrier error, follow this procedure (refer to Figure 3.1).
1
Press the ALARM button on the keypad to silence the alarm.
2
Gently push the sample tube carrier in the direction that the belt is moving until it "clicks" free.
IMPORTANT
may damage the system.
A j ammed tu be c arrier sho uld move with only a moderate amount of force. Excessive pressure
3-4
3
Press the PAUSE/RUN button to resume routine operation.
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Figure 3.1 Module Keypad (can vary slightly)
A011079P.EPS
Error Recovery Procedures
System Error Recovery Procedures
3
Bypassing a Module
When a module is bypassed, transfer belts move sample tube carriers through the system. Sample
tube carriers can be bypassed at all modules by following the same procedure.
How to Bypass a Module
Any module of the Power Processor system can be bypassed using the procedure below. When
bypassing the Centrifuge, this must be done at the Centrifuge Track keypad(s).
1
Press the AUTO/MANUAL button twice to switch to MANUAL mode. The AUTO/MANUAL button
indicator light flashes, then stays lit to indicate that the module is in MANUAL mode.
2
Press the FUNCTION +/- buttons to set the readout to "01."
3
Press the ENTER button on each module keypad(s).
4
Wait for all sample tube carriers to pass through the module.
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5
Press the AUTO/MANUAL button twice to return the module to AUTO mode.
3-5
Error Recovery Procedures
System Error Recovery Procedures
Flashing AUTO/MANUAL Button on keypad(s)
Error Recovery
To recover from a condition where the AUTO/MANUAL button flashes continuously on the module
keypad(s) and the module cannot be recovered, follow the steps below.
IMPORTANT
If an error occurs once a module returns to AUTO mode, press PAUSE/RUN to clear the error.
IMPORTANT The following procedure applies to Inlet, Outlet, Centrifuge, Connection Module and Aliquot
keypads.
Error Recovery Procedure
1
Press and hold the flashing AUTO/MANUAL button for at least 10 seconds on the keypad(s). The
keypad(s) changes to MANUAL mode.
If the condition occurs at...Then...
the Bar Code Verification Module in front
of the bar code reader,
the Hematology Outlet and a sample tube
is being placed in a personality or generic
remove the sample tube from the sample tube
carrier and process the tube offline.
remove the sample tube from the gripper
fingers and place in the appropriate rack.
rack,
the LX/DxC Connection Module and
sample tubes are being placed in the
Unload Shuttle,
remove the sample tubes from the Unload
Shuttle and place in the waiting sample tube
carriers.
OR
the sample tubes are in the Load Shuttle,
or being placed in the Load Shuttle,
remove the sample tubes and process the
tubes offline.
OR
there is a sample tube in front of the bar
code reader in the LX/DxC Connection
remove the sample tube from the sample tube
carrier and process the tube offline.
Module,
3-6
the Generic (CLSI)/IDC Connection
Module,
the 1K or 3K Stockyard and a sample tube
is being loaded into the Stockyard,
OR
the sample tube is being unloaded from
the Stockyard,
clear sample tubes in the queue (from BCR#3
to BCR#2) by entering Function 84 at the
Generic Connection processing keypad(s).
These sample tubes must be processed
offline.
remove the sample tube from the sample tube
carrier.
remove the sample tube from the Retrieve
Arm and place in the waiting sample tube
carrier.
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Error Recovery Procedures
System Error Recovery Procedures
2
Press the AUTO/MANUAL button twice to return to AUTO mode at the module keypad. The
module Homes and sample processing continues.
3
IMPORTANT
error.
If an error occurs once a module returns to AUTO mode, press PAUSE/RUN to clear the
Stop Button Recovery with Instrument Connections
If the STOP button at any Power Processor module (except the Centrifuge Stop Button) is pressed
when samples are on the instrument(s), follow the procedure below to recover.
NOTE
This procedure includes all module options and supported instrument types. Only perform steps for
modules and instruments that are specific to the laboratory’s system configuration.
IMPORTANT
IMPORTANT If a sample tube breaks in the Load or Unload Shuttle on the instrument Connection Module
IMPORTANT The location of the last sample tube sorted by the system may not be accurately represented
If the Centrifuge Stop Button is pressed, refer to the procedure, Stop Button Recovery for the
Centrifuge in the Centrifuge IFU.
The STOP button can be pressed to halt any hazardous condition.
and all debris can be completely removed from the shuttle, proceed with established laboratory cleanup
procedures. If all debris CANNOT be removed from the shuttle, contact your local Beckman Coulter
Representative.
at the Sample Locations screen.
CAUTION
For system configurations with the Aliquot Module, when a STOP button is
pressed, aliquot tips containing serum sample will drip very slowly. The Serum
Drip Trays may need to be cleaned. For information on how to clean the serum drip
trays, refer to CHAPTER 5, “Daily Maintenance Procedures” in the General System
Operation IFU.
Stop Button Recovery
IMPORTANT Only perform the STOP Button Recovery steps that apply to the laboratory’s specific Power
Processor configuration.
Perform the system recoveries beginning with the LX/DxC connected instruments, Aliquot Module, and
Outlet or Stockyard at the end of the track, and work your way towards the Inlet Module. Correct any
errors on each module and place modules back in AUTO mode, recovering backward to the Inlet.
1
Let the instrument(s) continue to run and process samples.
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3-7
Error Recovery Procedures
System Error Recovery Procedures
2
If sample tubes are in the quadruple-gripper transfer arm of the LX/DxC connection unit, do
the following to remove them:
a. Open the access door above the LX/DxC auto-loader to gain access to the quadruple-
gripper transfer arm.
b. Reach through the access door and manually pull the transfer arm toward the door so the
grippers can be accessed from the door opening.
c.Locate solenoid SL17 on the transfer arm and note the button on top of the solenoid. This
button can be either blue or orange. (Refer to Figure 3.2)
NOTE
This button will open the quadruple-grippers. Do Not press this button until you have
inserted a LX/DxC loading rack under the tubes to hold them in place when the grippers open.
Figure 3.2 Gripper release solenoid SL17
3-8
d. Place a LX/DxC rack under the tubes, raise it so the tubes are inside the rack and hold it in
place.
e. While holding the LX/DxC rack with tubes securely in the rack, use the end of a lab swab or
other implement to push the button on top of solenoid SL17. The grippers will open and the
tubes can be removed. (Refer to Figure 3.3)
NOTE
Hold down the button securely to keep the grippers open while you remove the tubes.
A97260AD
Figure 3.3 Opening the quadruple-grippers
Error Recovery Procedures
System Error Recovery Procedures
3
f.Lower the rack and tubes, and then release the solenoid button.
g. Remove the rack and tubes and close the access door.
3
Check the sample tube status at the LX/DxC instrument console to see if they are completed.
If…Then…
samples are completed,transfer these tubes to the sample tube
carriers that are waiting to be unloaded at
the Connection Module once the Connection
Module is put back in AUTO mode.
samples are not completed,transfer these tubes to an offline instrument
rack in the output tray on the right side of
the instrument.
4
Remove sample tubes from the racks in the LX/DxC instrument load tray. Transfer these tubes
to another rack(s) and put this rack(s) in the output tray on the right side of the instrument(s).
5
Remove sample tubes from the instrument load shuttle. Place these tubes into another rack and
place this rack in the output tray on the right side of the instrument.
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6
Check instrument console to make sure that the instrument is functional. If it is not, refer to
the instrument IFU for instructions on restoring the instrument to operation.
3-9
Error Recovery Procedures
System Error Recovery Procedures
7
Process the racks in the right side output tray using PRIORITY LOAD. When these samples are
completed, transfer these tubes to sample tube carriers that are waiting for unloading at the
Connection Module after the Connection Module is placed back into AUTO mode. Process a
maximum of 2 racks at a time to allow the automation system to continue loading racks onto
the LX/DxC instrument once the track is re-started.
8
Disengage the STOP button by pressing the button(s) again.
9
For system configurations with the Aliquot Module, lift and raise the aliquot tip Transfer Arms.
10
Remove the stockyard splash guard cover.
11
Remove the sample tube from the stockyard grippers. The Home position for the input arm
opens the grippers and the sample tube falls after the stockyard is put in AUTO mode.
If…Then…
the STOP button was pressed
during a sample tube
retrieval from the stockyard,
a tube was stuck on or
between the third shelf,
12
Replace the stockyard splash guard cover.
13
Open each large capacity stockyard door and check each rack for tubes that fell inside or behind
the stockyard during the stop procedure. Remove all fallen tubes.
14
At the PrepLink <Locations> tab, search by Sample ID and record the location for each tube
removed from the stockyard. Put all samples shown on the
identified rack locations. Process any samples that are not shown on the
OFFLINE.
15
At Outlet Modules 1A and 1B, if any sample tubes are present in the gripper fingers, manually
remove the tubes and process OFFLINE.
remove the sample tube(s) in the stockyard
from all gripper fingers (inside and back) and
loading or unloading shuttles.
remove the protective rear cover to retrieve
the sample.
<Locations> tab back in their
<Locations> tab
3-10
16
Press the green ON button on the Inlet Module to restore power to the system.
A97260AD
System Error Recovery Procedures
17
At Outlet Modules 1A and 1B, set the AUTO/MANUAL button to AUTO mode.
18
Set the AUTO/MANUAL button on the Secondary Decapper to AUTO mode.
19
If there are no large capacity stockyard errors, proceed to step 21.
If…Then…
Error Recovery Procedures
3
the STOP button was pressed during a
sample tube load at the stockyard, with a
tube in the grippers,
20
At the large capacity stockyard keypad(s), press the PAUSE/RUN button.
21
At the large capacity stockyard keypad(s), set the AUTO/MANUAL button to AUTO mode.
22
Set the AUTO/MANUAL button on the Recapper to AUTO mode.
23
If there are no sample tubes at the Recapper, proceed to step 30.
24
Check for caps in the Recapper chute.
a. At the Recapper, open the front and rear doors.
b. Look for caps in the chute and lateral cap pusher (1).
c.If there are caps, proceed to step 25. If there are no caps, proceed to step 26.
after powering ON, wait for the arm to move
to the second shelf input area.
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25
To remove caps from the chute:
a. From the rear of the Recapper, lift and remove the curved (clear plastic) cap deflector (3)
from over the chute loop.
b. Remove all caps in the chute.
c.Reinstall the cap deflector.
3-11
Error Recovery Procedures
System Error Recovery Procedures
26
From the rear of the Recapper, remove caps from the lateral cap pusher:
a. If there are sample tubes in the capping area, push them back on the track.
b. Remove all caps at the lateral cap pusher. If there is a cap in the metal cylinder, use a flat
head screwdriver to push the cap down and out of the cylinder. Make sure there are no caps
on the track.
IMPORTANT
27
In the Recapper:
there is a sample tube
with a cap,
there is a sample tube
without a cap,
28
At the Recapper, set the AUTO/MANUAL button to AUTO mode.
If one or more caps stay in the lateral cap pusher, there may be a 2_10 error.
If…Then…
remove the sample tube from its sample tube carrier.
IMPORTANT
do NOT remove the sample tube from its sample tube
carrier.
If…Then…
there is a sample tube
without a cap,
a sample tube with a cap was
removed in step 27.
carrier, there will be a 1_06 error.
the Recapper puts a cap on the sample tube.
the empty sample tube carrier will route to
the bar code reader at the large capacity
stockyard. Put the capped tube in the sample
tube carrier.
If the capped tube stays in its sample tube
3-12
29
Follow the instructions in the Error Code section for any errors that occur at the Recapper.
Refer to the Decapper and Recapper Modules IFU.
30
Make sure there are 8 empty automation racks in the LX/DxC instrument load tray. (Refer to
the “Returning LX/DxC Load Tray to 8 Racks” procedure in the LX and DxC Connection Modules
IFU.) Set the
AUTO/MANUAL button on the Connection Module to AUTO mode.
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Error Recovery Procedures
System Error Recovery Procedures
31
Remove any remaining tubes from the instrument(s) unload tray and transfer them to the
sample tube carriers that are waiting for unloading at the Connection Module.
3
IMPORTANT
resume processing.
32
At the Generic Connection Modules:
Pause the Connection Module while placing tubes into carriers. Press PAUSE/RUN to
If…Then…
the Generic Connection is an
AU connection,
a sample tube is at the
aspiration location,
the sample was aspirated
before the STOP button was
pressed,
the sample was NOT
aspirated before the STOP
button was pressed,
contact your local Beckman Coulter
Representative for error recovery
instructions for this module.
check the Sample ID status at the Generic or
IDC Connection instrument(s). If the sample
is in process, it will go to sample completion.
sample processing will continue at the
instrument(s).
the sample must be processed OFFLINE.
33
Sample tubes in the queue (from BCR03 to BCR02), must be processed OFFLINE. At the
processing keypad, press
34
After the sample queue is cleared, set the AUTO/MANUAL button at each Generic and IDC
Connection Module keypad to AUTO mode.
35
Set the AUTO/MANUAL button on the H-Lane to AUTO mode.
36
For system configurations with an Aliquot Module and a sample tube in front of bar code reader
#1, place a blockage between the sample at bar code reader #1 and the samples that may be
preceding bar code reader #1 in the Aliquot Unit.
37
At the Aliquot Unit, press the FUNCTION +/- buttons to set the readout to "84" and press ENTER.
Any sample tubes that were not aliquoted, will route to Aliquot Error Rack.
38
At the Labeler Unit, remove any dropped aliquot tubes from the top of the aliquot tube tray, in
the roller area, and in the aliquot tube chute.
FUNCTION +/- buttons to set the readout to "84" and press ENTER.
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3-13
Error Recovery Procedures
System Error Recovery Procedures
39
Set the AUTO/MANUAL button on the Labeler Unit to AUTO mode. Aliquot sample tubes that
were being processed will be discarded into the defective aliquot tube disposal container.
40
Set the AUTO/MANUAL button on the Aliquot Unit to AUTO mode. The aliquot tip Transfer Arms
will move forward and discard the aliquot tips into the biohazard container. The primary tubes
will sort to the Aliquot Error Rack.
41
At the bar code reader #1 in the Aliquot Unit, remove the blockage that was set there in step 36.
42
Set the AUTO/MANUAL button on the Decapper to AUTO mode. Waiting sample tubes will be
decapped.
43
If there are no sample tubes present at the Serum Level Detector Unit, set the AUTO/MANUAL
button to AUTO mode. Proceed to step 47.
44
If tubes are present in the Serum Level Detector gripper fingers, or in the optical wells, remove
the tubes and place them in sample tube carriers inside the Serum Level Detector Unit.
45
At the Serum Level Detector keypad, press the FUNCTION +/- buttons to set the readout to "84"
and press
46
Set the AUTO/MANUAL button on the Serum Level Detector Unit to AUTO mode.
47
If there are no samples at the Centrifuge, set the AUTO/MANUAL button to AUTO mode and
proceed to step 66.
48
If a sample tube is present in front of the Centrifuge Track bar code reader, it may proceed down
the track and bypass the Centrifuge when the Centrifuge is set to AUTO mode in step 65. This
could be a problem if that tube required centrifugation.
a. Check the sample programming to determine if the tube requires centrifugation.
b. If centrifugation is needed, set the sample tube aside and record the sample ID
c.If centrifugation is not needed, do not remove the tube.
ENTER. This will move the sample tube carriers from the Serum Level Detector Unit.
(identification of this tube will be needed in step 61b).
3-14
49
Turn the Centrifuge power OFF and remove the Centrifuge safety shield.
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Error Recovery Procedures
System Error Recovery Procedures
50
Remove any sample tubes or balance tubes from the grippers. Set them aside and determine if
these tubes were being loaded or unloaded from the Centrifuge.
51
Make sure there are no jammed sample tube carriers in the Centrifuge Track queue (D-Lane).
52
Remove any sample tubes from sample tube carriers that have entered the Centrifuge Track DLane. Set them aside and determine if these tubes were being loaded or unloaded from the
Centrifuge.
53
Push the Centrifuge Transfer-arm to the Home position over the loading area of the Centrifuge
Track D-Lane.
54
Turn the Centrifuge power ON. Make sure the Centrifuge is in MANUAL mode.
3
55
Turn the Door Release Lock switch to the right to unlock the Centrifuge. If the Centrifuge does
not unlock, make sure that the Centrifuge Transfer-arm is completely in the Home position.
56
Open the Centrifuge lid.
a. If there are tubes in the Centrifuge, follow your laboratory policy to determine if the tubes
have been fully spun or need to be re-spun. If they need to be re-spun, proceed to step 57.
b. If you determine that the tubes do not need to be re-spun, proceed to step 61c.
c.If there are no tubes in the Centrifuge, proceed to step 57.
57
Manually load the Centrifuge with the tubes set aside in steps 48b, 50, and 52 that needed to be
spun. Make sure the load is balanced.
58
Close the Centrifuge lid and make sure both latches are secure.
59
Ensure that the Centrifuge is in MANUAL mode.
60
On the Centrifuge, press the FUNCTION +/- buttons to set the readout to "80" and press ENTER.
Press the
PAUSE/RUN button to start centrifugation.
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61
After centrifugation is complete,
a. Turn the release door switch to the Right to open the Centrifuge lid.
3-15
Error Recovery Procedures
System Error Recovery Procedures
b. Manually unload the sample tube from step 48b and return it to the empty carrier in front
of the Centrifuge Track bar code reader.
c.Manually unload the sample tubes into the sample tube carriers in the Centrifuge Track D-
Lane.
d. Close the Centrifuge lid and make sure both latches are secure.
e. Replace the Centrifuge safety shield.
62
If there were any tubes set aside in step 50 and 52 that did not need to be re-spun, manually load
those tubes into the sample tube carriers in the Centrifuge Track D-Lane.
63
On the Centrifuge Track keypad, ensure the Centrifuge is in MANUAL mode. Press the
FUNCTION +/- buttons to set the readout to "84" and press ENTER.
64
On the Centrifuge keypad, PAUSE/RUN button to move the sample tube carriers from Centrifuge
Track D-Lane area.
65
Once all the sample tubes have cleared the last Centrifuge Track D-Lane, set the AUTO/MANUAL
button on the Centrifuge to AUTO mode.
66
If the system is configured with a Hematology Outlet,
•remove the tube from the gripper fingers and process OFFLINE. Set the
button to AUTO mode.
If the system is configured with a Bar Code Verification Module,
•set the
67
At the Inlet Module...
•If any samples are still in the Inlet gripper finger(s), they must be removed and placed back
into the partially unloaded rack.
•If a pa rti all y un loa ded rac k (a ny f our Inl et r ack s) n eed s to be p roc ess ed, pla ce a sam ple tub e
in location #1 of the rack and move all tubes forward so there are no empty tube positions.
IMPORTANT
a Priority Rack, as an empty tube position will cause the Priority Rack to be ignored.
•Finally, set the AUTO/MANUAL button to AUTO mode to continue sample tube processing.
AUTO/MANUAL button to AUTO mode.
For a Dynamic Inlet, this step is especially important if the rack that is being processed is
AUTO/MANUAL
3-16
A97260AD
CHAPTER 4
Troubleshooting
This chapter provides important troubleshooting information on how to locate and resolve
problems with the Generic/IDC and DxI Connection module. It is divided into 2 sections:
•Error Code Tables
•Sensor Diagrams
NOTE
L and H- Lane, and Smart H-Lane error code tables and sensor diagrams are also included in this
chapter.
Error Code Tables
The Error Code tables describe error messages generated by the Power Processor system. The tables
provide system error codes, a brief explanation of the possible problem, and possible solutions.
Error Code Explanation
The "Error Code" column contains the alphanumeric codes as they appear in the Line Control
Computer Error Log. These codes, (SN09 PAS for example) refer to specific sensors on the track.
The "Keypad Display" column contains the codes shown on the keypads located at each module of
the system.
The "Problem" column provides a description of the cause of the error.
The "Solution" column provides a way to resolve an error condition.
Nomenclature
Table 4.1 contains definitions of the alphabetic portion of error codes found in the "Error Code"
column of the following Error Code tables.
Use this table and the color diagrams in the section Sensor Diagrams on page 4-16 to locate errors
on the system.
Table 4.1 Error Code Definitions
AMAC synchronous motor
ASMagnetic auto switch
BRBar code reader
BZAudible alarm (buzzer)
A97260AD
CodeDefinition
4-1
Troubleshooting
Error Code Tables
Table 4.1 Error Code Definitions (Continued)
CodeDefinition
DMDC motor
LPLamp (keypad and warning light)
LSMechanical limit switch
PMPulse/stepper motor
SLPneumatic solenoid
SNSensor
SWKeypad switch
Unit Error Code Categories
•The Error Code is a three-digit number. The keypad on the error unit shows the 1_digit segment.
The first digit represents the error category. Refer to Table 4.2.
•Press the
the component (for example, solenoid or sensor) causing the error.
Example:
If the Error Code is 1_04, then this represents Sensor Error 04 (SN04). The sensor for the
Generic/IDC and DxI Connection indicates that a sample tube carrier did not reach SN04. Refer
to Table 4.5, Generic/IDC Connection Track Module on page 4-9 and sensor diagram
Figure 4.6, Generic/IDC Connection Module (Track Unit) on page 4-17 in this chapter.
FUNCTION - button on the keypad and the last two digits appear. These digits refer to
•Press the
FUNCTION + and FUNCTION - button alternately to toggle back and forth to see both
sets of digits.
Table 4.2 Unit Error Code Categories
CategoryError DescriptionProblemSolution
0_xxCould not read bar code.Invalid bar code. • Attach valid bar code.
• Check that the bar code
label is correct and clean.
Sample information was not
received from LIS.
Sample is not at the correct
position.
1_xxCannot pass carrier to sensor
SNxx.
Can also refer to ASxx.
At Startup sample tube
carrier was located in the
sensor.
• Valid communication
needed.
• Check the sensor position
and look for possible
jamming.
• Check that carrier is
separated from the sensor
at Startup.
4-2
A97260AD
Troubleshooting
Error Code Tables
Table 4.2 Unit Error Code Categories (Continued)
CategoryError DescriptionProblemSolution
2_xxCannot move cylinder. • Check the
solenoid/cylinder position
and look for possible
jamming.
3_xxBar code reader not working
or label not facing bar code
reader.
4_xxPulse Motor/AC Motor Error. • Check motors and drive
5_xxAnalyzer is not ready, or the
tube has stopped
somewhere.
7_xxAuto sensor error (ASxx). • Confirm that the sensor
• Check that the bar code
reader light comes on and
that the carrier rotates.
belts.
• Confirm that the Analyzer
is Ready or whether the
cassette is jammed
between Analyzer and
Connection Unit.
position and cylinder work
correctly.
4
9_xxAC motors on arm. • Confirm that the AM1 and
AM2 work correctly.
A97260AD
4-3
Troubleshooting
1
Error Code Tables
Generic/IDC and DxI Modules Error Codes
Table 4.3 lists error codes as they appear in the Line Control Computer Systems Error Log and the
Generic/IDC Connection Module keypad display (refer to Figure 4.1) when a Generic/IDC
Connection Instrument is connected to the system. A brief description of the problem and a possible
solution are also found in the table.
Figure 4.1 Generic/IDC Connection Module Keypad
1. Display
Table 4.3 Generic/IDC Connection Module
SensorKeypad
Display
BUZZ
CMD
BUZZ
CMD
SN22
PAS
0_21Read error at Bar Code Reader 02. The
bar code reader could not read a bar
code.
0_31Read error at Bar Code Reader 03. The
bar code reader could not read a bar
code.
1_22A sample carrier on the track could not
move to SN22 before Bar Code Reader
02.
ProblemSolution
1. Check the sample tube to see if the bar code
label is readable.
2. Clean the bar code reader window with
laboratory lens cleaner.
3. Press PAUSE/RUN to continue processing.
1. Check the sample tube to see if the bar code
label is readable.
2. Clean the bar code reader window with
laboratory lens cleaner.
3. Press PAUSE/RUN to continue processing.
1. If a sample carrier stops on the track before
SN22, push sample carrier to move it forward.
2. Make sure that the sample carrier moves to
Bar Code Reader 03.
3. Make sure that SN22 LED lights when the
sample carrier moves past it.
If a sample carrier cannot move past the stopper,
gently push carrier to move it forward.
Make sure that the stopper is down so that the
sample carrier can move past it.
If a sample carrier cannot move past the stopper,
gently push carrier to move it forward.
Make sure that the stopper is down so that the
sample carrier can move past it.
If a sample carrier cannot move past the stopper,
gently push carrier to move it forward.
Make sure that the stopper is down so that the
sample carrier can move past it.
Make sure that the sample tube gripper is closed.
Make sure that the sample tube gripper is open.
If a sample carrier cannot move past the stopper,
gently push carrier to move it forward.
Make sure that the stopper is down so that the
sample carrier can move past it.
If a sample carrier cannot move past the stopper,
gently push carrier to move it forward.
SL42
OFF
BR02
INI
BR03
INI
DXI-15_01Unexpected response was received to
DXI-25_02Unexpected response was received to
2_42SL42 for the pass-through stopper is not
retracted.
3_02Initialization error at Bar Code Reader
02.
3_03Initialization error at Bar Code Reader
03.
ADD Tube Command.
ADD Tube Command.
Make sure that the stopper is down so that the
sample carrier can move past it.
Power the system OFF/ON. If error occurs again,
contact a Beckman Coulter Representative.
Power the system OFF/ON. If error occurs again,
contact a Beckman Coulter Representative.
Press the keypad to stop the alarm and continue
processing.
Press the keypad to stop the alarm and continue
processing.
DXI-35_03Message was not sent correctly.1. Check the DxI Event Log and clear the error.
2. Press PAUSE/RUN to continue processing.
DXI-45_04Failure in resetting message queue
(performing Function 84).
DXI-55_05Time out for receiving response
occurred.
1. Repeat Function 84.
2. Press PAUSE/RUN to continue processing.
1. Check the DxI Event Log and clear the error.
2. Press PAUSE/RUN to continue processing.
4-6
A97260AD
Centaur Module Error Codes
Table 4.4 lists error codes as they appear in the Line Control Computer Systems Error Log and the
Generic Connection Module keypad display (refer to Figure 4.2) when a Centaur instrument is
connected to the system. Use this table and the Generic Connection Sensor Diagrams on page 4-17
to resolve error conditions on the Centaur Generic Connection Module. A brief description of the
problem and a possible solution are found in the table below.
Figure 4.2 Generic Connection Module Keypad
Troubleshooting
Error Code Tables
1
4
1. Display
Table 4.4 Centaur Module Error Codes
SensorKeypad
Display
ANA
RST
ANA
ADD
ANA
IDX
5_01 or 9_01Communication error between the
Connection Module and Centaur. No
response received from the Centaur.
5_02 or 9_02Sample ID was sent by the Connection
Module to the Centaur but no response
was received from the Centaur.
5_03 or 9_03Connection Module did not receive
message from Centaur that pipetting is
complete for sample tube at the
aspiration position.
A011015P.EPS
ProblemSolution
• Check the communication cable.
• Verify the Centaur is turned on.
• Press the PAUSE/RUN button.
• If error returns, contact Beckman Coulter
Service.
• Clear the error at the Centaur.
• Press PAUSE/RUN at the Connection Module
to continue sample processing.
• Samples in the sorting area will be removed
without sample aspiration. Rerun these
samples.
• Clear the error at the Centaur.
• Press PAUSE/RUN at the Connection Module
to continue sample processing.
• Process sample tube released from the
aspiration position as a Rerun.
A97260AD
4-7
Troubleshooting
A011015P.EPS
1
Error Code Tables
Table 4.4 Centaur Module Error Codes
SensorKeypad
ProblemSolution
Display
ANA
SID
ANA
WAT1
5_04 or 9_04A sample tube previously registered by
the Centaur arrived at the sampling
pipetting position but no acceptance
response was received from the
Centaur.
5_05 or 9_05No response from the Centaur. Samples
are stopped at the Bar Code Reader.
• Clear the error at the Centaur.
• Press PAUSE/RUN at the Connection Module
to continue sample processing.
• Process sample tube released from the
aspiration position as a Rerun.
• Check the communication cable.
• Verify the Centaur is turned on.
• Press the PAUSE/RUN button and continue
processing.
• If error returns, contact Beckman Coulter
Service.
ANA
WAT2
5_06 or 9_06Sample tube registration by the Centaur
is not complete. Sample tube moving to
the sorting area is held at the Bar Code
Reader.
• Check the communication cable.
• Verify the Centaur is turned on.
• Press the PAUSE/RUN button and continue
processing.
• If error returns, contact Beckman Coulter
Service.
Table 4.5 lists error codes as they appear in the Line Control Computer Systems Error Log and the
Generic/IDC Connection Track Module keypad display (refer to Figure 4.3). A brief description of
the problem and a possible solution are also found in the table.
2_04SL04 on the divider is not retracted.If a sample carrier will not move past the
OFF
SL41
2_41SL41 for the pass-through stopper is not
ON
SL41
2_41SL41 for the pass-through stopper is not
OFF
SL42
2_42SL42 for the pass-through stopper is not
ON
SL42
2_42SL42 for the pass-through stopper is not
OFF
SL43
2_43SL43 for the pass-through stopper is not
ON
SL43
2_43SL43 for the pass-through stopper is not
OFF
SL44
2_44SL44 for the pass-through stopper is not
ON
ProblemSolution
retracted.
extended.
diverter is not extended.
retracted.
extended.
extended.
retracted.
retracted.
extended.
extended.
Make sure the stopper is down so that the
sample carrier can move past it.
If a sample carrier will not move past the
stopper, gently push carrier to move it forward.
If a sample carrier will not move past the
diverter, gently push carrier to move it forward.
diverter, gently push carrier to move it forward.
Make sure the stopper is down so that the
sample carrier can move past it.
If a sample carrier will not move past the
diverter, gently push carrier to move it forward.
If a sample carrier will not move past the
diverter, gently push carrier to move it forward.
Make sure the stopper is down so that the
sample carrier can move past it.
Make sure the stopper is down so that the
sample carrier can move past it.
If a sample carrier will not move past the
diverter, gently push carrier to move it forward.
If a sample carrier will not move past the
diverter, gently push carrier to move it forward.
SL44
OFF
SL45
ON
SL45
OFF
BR01
INI
2_44SL44 for the pass-through stopper is not
retracted.
2_45SL45 for the pass-through stopper is not
extended.
2_45SL45 for the pass-through stopper is not
retracted.
3_01Bar Code initialization or reader failure
error.
Make sure the stopper is down so that the
sample carrier can move past it.
Make sure the stopper is down so that the
sample carrier can move past it.
If a sample carrier will not move past the
diverter, gently push carrier to move it forward.
Press PAUSE/RUN to continue sample
processing. If the error repeats or if there is no
sample tube at the bar code reader, reset the
module by switching to MANUAL mode, then to
AUTO mode. If the error occurs again, contact a
Beckman Coulter Representative.
4-10
A97260AD
L and H-Lane Error Codes
The H-Lane enables Stockyard retrieved sample tubes on the Return Lane to route back to the
Through Lane for additional testing on connected instruments. The H-lane is located before the
first connected instrument on the track.
Table 4.6 lists error codes as they appear in the Line Control Computer Systems Error Log and on
the LX/DxC Connection Module keypad display (refer to Figure 4.4). A brief description of the
problem and a possible solution are also found in the table.
Figure 4.4 LX/DxC Connection Module Keypad
Troubleshooting
Error Code Tables
4
1. Display
Table 4.6 L and H-Lane Error Codes
SensorKeypad
display
SN41
PAS
SN05
SN41
PAS
SN05
SN44
PAS
SN03
1_41
1_05
1_41
1_05
1_44
1_03
This error indicates that a sample is not
routed correctly after passing the sensor
(SN40) and the sample does not reach the
sensor (SN41) on the main lane of H Lane.
This error indicates that a sample is not
routed correctly from the return lane to the
main lane and the sample does not reach
the sensor (SN41) on the main lane of H
Lane.
This error indicates that a sample is not
routed correctly after passing the sensor
(SN43) and the sample does not reach the
sensor (SN44) on the return lane of H Lane.
1
A011078P.EPS
ProblemSolution
Make sure that a sample tube carrier is not
jammed and that the belt moves.
Make sure that a sample tube carrier is not
jammed and that the belt moves.
Make sure that a sample tube carrier is not
jammed and that the belt moves.
A97260AD
4-11
Troubleshooting
Error Code Tables
Table 4.6 L and H-Lane Error Codes (Continued)
SensorKeypad
display
SN46
1_46This error indicates that a sample is not
PAS
SN48
1_48This error indicates that a sample is not
PAS
SN50
1_50This error indicates that a sample is not
PAS
SN55
1_55This error indicates that a sample is not
PAS
SN57
1_57This error indicates that a sample is not
PAS
ProblemSolution
routed correctly after passing the sensor
(SN45) and the sample does not reach the
sensor (SN46) on the return lane of H Lane.
routed correctly after passing the sensor
(SN47) and the sample does not reach the
sensor (SN48) on the return lane of L Lane.
routed correctly after passing the sensor
(SN49) and the sample does not reach the
sensor (SN50) on the return lane of L Lane.
routed correctly after passing the sensor
(SN54) and the sample does not reach the
sensor (SN55) on the return lane of L Lane.
routed correctly after passing the sensor
(SN56) and the sample does not reach the
sensor (SN57) on the return lane of L Lane.
Make sure that a sample tube carrier is not
jammed and that the belt moves.
Make sure that a sample tube carrier is not
jammed and that the belt moves.
Make sure that a sample tube carrier is not
jammed and that the belt moves.
Make sure that a sample tube carrier is not
jammed and that the belt moves.
Make sure that a sample tube carrier is not
jammed and that the belt moves.
SN59
PAS
SN61
PAS
SL40
SL05
SL41
SL06
SL42
ON
SL04
SL42
OFF
SL04
SL43
SL01
1_59This error indicates that a sample is not
routed correctly after passing the sensor
(SN58) and the sample does not reach the
sensor (SN59) on the return lane of L Lane.
1_61This error indicates that a sample is not
routed correctly after passing the sensor
(SN60) and the sample does not reach the
sensor (SN61) on the return lane of L Lane.
2_40
2_05
2_41
2_06
2_42
Stopper error at sensor (SL40) on the
through lane of H Lane.
Stopper error at sensor (SL41) on the
through lane of H Lane.
An error occurred at the diverter (SL42) on
the through lane of H Lane.
2_04
2_42
An error occurred at the diverter (SL42) on
the through lane of H Lane.
2_04
2_43
2_01
Stopper error at sensor (SL43) on the return
lane side of H Lane.
Make sure that a sample tube carrier is not
jammed and that the belt moves.
Make sure that a sample tube carrier is not
jammed and that the belt moves.
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL40)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL41)
Make sure that the diverter is engaged and
visible over the track. (Check SL42)
Make sure the diverter is disengaged and not
visible over the track. (Check SL43)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL44)
SL44
SL02
4-12
2_44
2_02
Stopper error at sensor (SL44) on the return
lane side of H Lane.
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL44)
A97260AD
Table 4.6 L and H-Lane Error Codes (Continued)
Troubleshooting
Error Code Tables
4
SensorKeypad
display
SL45
ON
SL03
SL45
OFF
SL03
SL462_46Stopper error at sensor (SL46) on the return
SL472_47Stopper error at sensor (SL47) on the return
SL482_48Stopper error at sensor (SL48) on the return
SL492_49Stopper error at sensor (SL49) on the return
SL502_50Stopper error at sensor (SL50) on the return
SL512_51Stopper error at sensor (SL51) on the return
SL552_55Stopper error at sensor (SL55) on the return
SL562_56Stopper error at sensor (SL56) on the return
2_45
2_03
2_45
2_03
An error occurred at the diverter (SL45) on
the return lane side of H Lane.
An error occurred at the diverter (SL45) on
the return lane side of H Lane.
lane side of H Lane.
lane side of H Lane.
lane side of L Lane.
lane side of L Lane.
lane side of L Lane.
lane side of L Lane.
lane side of L Lane.
lane side of L Lane.
ProblemSolution
Make sure that the diverter works correctly on
the conveyor. (Check SL46)
Make sure that the diverter has returned to
the Home position. (Check SL47)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL48)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL49)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL50)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL51)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL52)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL53)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL58)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL59)
SL572_57Stopper error at sensor (SL57) on the return
lane side of L Lane.
SL582_58Stopper error at sensor (SL58) on the return
lane side of L Lane.
SL592_59Stopper error at sensor (SL59) on the return
lane side of L Lane.
SL602_60Stopper error at sensor (SL60) on the return
lane side of L Lane.
SL612_61Stopper error at sensor (SL61) on the return
lane side of L Lane.
SL622_62Stopper error at sensor (SL62) on the return
lane side of L Lane.
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL60)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL61)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL62)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL63)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL64)
Make sure that a sample tube carrier is not
jammed at the stopper. (Check SL65)
A97260AD
4-13
Troubleshooting
A011015P.EPS
1
Error Code Tables
Smart H-Lane Error Codes
The H-Lane (non-smart and smart) enables Stockyard retrieved sample tubes on the “Return Lane”
to route back to the “Through Lane” for additional testing on connected instruments. The H-lane is
located before the first connected instrument on the track. The Smart H-Lane has a keypad display
to display H-Lane specific errors.
Table 4.7 lists error codes as they appear in the Line Control Computer Systems Error Log and on
the Smart H-Lane keypad display. Refer to Figure 4.5.
Figure 4.5 Smart H-Lane Module Keypad
1. Display
A brief description of the problem and a possible solution are also found in the table.
Table 4.7 Smart H-Lane Error Codes
SensorKeypad
display
SN03
PAS
SN05
PAS
SN05
PAS
SN48
PAS
1_03Sample tube carrier was not detected
between SN01 and SN03.
1_05A sample tube carrier was not detected
from the H-Lane Return Lane to the
main track lane.
1_05A sample tube carrier was not detected
between SN04 and SN05 on the Return
Lane of the H-lane.
1_48A sample tube carrier was not detected
between SN47 and SN49 on the Return
Lane of the L-lane.
ProblemSolution
Make sure that a sample tube carrier is not
jammed.
Make sure that a sample tube carrier is not
jammed.
Make sure that a sample tube carrier is not
jammed
Make sure that a sample tube carrier is not
jammed.
4-14
A97260AD
Table 4.7 Smart H-Lane Error Codes (Continued)
Troubleshooting
Error Code Tables
4
SensorKeypad
display
SN50
PAS
SN55
PAS
SN57
PAS
SN59
PAS
SL012_01Stopper error at sensor (SL43)on the
SL022_02Stopper error at sensor (SL44)on the
SL032_03An error occurred at the merging lanes
SL052_05Stopper error at the sample tube carrier
1_50A sample tube carrier was not detected
between SN49 and SN50 on the Return
Lane of the L-lane.
1_55A sample tube carrier was not detected
between SN54 and SN55 on the Return
Lane of the L-lane.
1_57A sample tube carrier was not detected
between SN56 and SN57 on the Return
Lane of the L-lane.
1_59A sample tube carrier was not detected
between SN58 and SN59 on the Return
Lane of the L-lane.
Return Lane of the H-Lane.
Return Lane of the H-Lane.
after the sample tube carrier is sorted.
merging.
ProblemSolution
Make sure that a sample tube carrier is not
jammed.
Make sure that a sample tube carrier is not
jammed.
Make sure that a sample tube carrier is not
jammed.
Make sure that a sample tube carrier is not
jammed.
Make sure that a sample tube carrier is not
jammed at the stopper (AS01).
Make sure that a sample tube carrier is not
jammed at the stopper (AS02).
Make sure that the diverter works correctly, has
returned to the Home position. Check AS04 and
AS08.
Make sure that a sample tube carrier is not
jammed at the stopper (AS05).
SL062_06Stopper error at the sample tube carrier
merging.
SL482_48Stopper error at the empty sample tube
carrier Return I-Lane #1.
SL492_49Stopper error at the empty sample tube
carrier Return I-Lane #1.
SL502_50Stopper error at the empty sample tube
carrier Return I-Lane #2.
SL512_51Stopper error at the empty sample tube
carrier Return I-Lane #2.
SL552_55Stopper error at the empty sample tube
carrier Return I-Lane #2.
SL562_56Stopper error at the empty sample tube
carrier Return I-Lane #2.
SL572_57Stopper error at the empty sample tube
carrier Return I-Lane #2.
SL582_58Stopper error at the empty sample tube
carrier Return I-Lane #2.
Make sure that a sample tube carrier is not
jammed at the stopper (AS06).
Make sure that a sample tube carrier is not
jammed at the stopper (AS50).
Make sure that a sample tube carrier is not
jammed at the stopper (AS51).
Make sure that a sample tube carrier is not
jammed at the stopper (AS52).
Make sure that a sample tube carrier is not
jammed at the stopper (AS53).
Make sure that a sample tube carrier is not
jammed at the stopper (AS58).
Make sure that a sample tube carrier is not
jammed at the stopper (AS59).
Make sure that a sample tube carrier is not
jammed at the stopper (AS60).
Make sure that a sample tube carrier is not
jammed at the stopper (AS61).
A97260AD
4-15
Troubleshooting
Sensor Diagrams
Table 4.7 Smart H-Lane Error Codes (Continued)
SensorKeypad
display
SL592_59Stopper error at the empty sample tube
carrier Return I-Lane #2.
SL602_60Stopper error at the empty sample tube
carrier Return I-Lane #2.
ProblemSolution
Sensor Diagrams
Sensor diagrams are provided to assist the operator in locating errors on the system, and are
intended to supplement the error code tables.
Background Information
Each hardware module uses a series of magnetic, fiber optic and other sensors to detect sample tube
carriers, sample tubes in sample tube carriers, hardware positioning, and whether or not a gripper
has grasped a tube.
When a sensor detects a problem on the system, an audible alarm and flashing beacon activate on
the module where the error occurred. The operator should first identify the hardware module
where the error has occurred and then look up the error code in the error code tables in this
document.
Make sure that a sample tube carrier is not
jammed at the stopper (AS62).
Make sure that a sample tube carrier is not
jammed at the stopper (AS63).
The most common errors tend to be stuck sample tube carriers which may happen anywhere along
the track.