Beckhoff CP7201-0000, CP7202-0000, CP7203-0000, CP7201-0001, CP7202-0001 Installation And Operating Instructions Manual

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Installation and Operating instructions for

Panel PC CP72xx

Version: 1.2 Date: 2007-10-17

Table of contents

General Notes 3

Notes on the documentation 3 Liability conditions 3 Description of safety symbols 3 Basic safety measures 4 Operator's obligation to exercise diligence 5 Operator requirements 5

Product Description 6

Appropriate Use 6 Structure 6

Access to memory and battery 7

Interfaces 8

Power supply 8 Network connection 8 Additional plug-in cards (optional) 8

Installation Instructions 9

Transport and Unpacking 9

Transport 9 Unpacking 9

Installation of the PC 10

Mounting arm installation 10 Earthing measures 11

Power Supply Connection 12 Connecting Power Supply 12

Cable Cross Sections 12 PC_ON, Power-Status 12 Pin assignment of the power supply connector 13 Pre-assembled cable sets for the power supply 13 Fitting the power supply cable with IP 65 connector 13 Wiring diagram 14

Connecting the Network 15

Pre-assembled network cables 15 Fitting the network cable with IP 65 connector 15

USB-interface (optional) 16

Pre-assembled USB-cables 16 Fitting the USB-cable with IP 65 connector 16

RS232-interface (optional) 17

Pre-assembled serial interface cables 17 Fitting the RS232-interface cable with IP 65 connector 17

Connecting devices 18

Connecting cables 18 Check voltage rating and connect 18

Operating Instructions 19

Switching the Industrial PC on and off 19

First switching on and driver installation 19

Servicing and maintenance 20

Cleaning the Industrial PC 20 Replacing the battery on the motherboard 20 Servicing 20

Shutting down 20

Disposal 20

UPS Software Components (optional) 21

Installation on the PC 21 Help files 21

CP72xx 1

Table of contents

Troubleshooting 22

Fault correction 22 Service and Support 23

Beckhoff's branch offices and representatives 23 Beckhoff headquarters 23 Beckhoff Support 23 Beckhoff Service 23

Assembly dimensions 24

Dimensions and total weight 28

Appendix 29

Technical data 29 Approvals 29

FCC: Federal Communications Commission Radio Frequency Interference Statement 29 FCC: Canadian Notice 29

2 CP72xx

General Notes

Notes on the documentation

This description is only intended for the use of trained specialists in control

and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.

Liability conditions

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

The documentation has been prepared with care. The products described are, however, constantly under development. For this reason, the documentation may not always be have been fully checked for consistency with the performance data, standards or other characteristics described. None of the statements in this manual represent a guarantee for as set out in § 443 of the German Civil Code or a statement about the assumed use according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the German Civil Code. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

© This documentation is protected by copyright. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Beckhoff Automation GmbH, is forbidden.

Description of safety symbols

The following safety symbols are used in this operating manual. They are

intended to alert the reader to the associated safety instructions.

Danger

This symbol is intended to highlight risks for the life or health of personnel.

Warning

This symbol is intended to highlight risks for equipment, materials or the environment.

Note

This symbol indicates information that contributes to better understanding.

CP72xx 3

General Notes

Basic safety measures

Only switch the PC off after closing the software

Before the Industrial PC is switched off, software that is running must be properly closed.

Otherwise it is possible that data on the hard disk is lost. Please read the section Switching the Industrial PC on and off.

Warning

Switch off all parts of the equipment, then uncouple the fieldbus!

Before opening the housing of the PC, and whenever the PC is being used for purposes other than plant control, such as during functional tests following repair, all parts of the equipment must first be switched off, after which the Industrial PC can be uncoupled from the plant.

Pulling out the fieldbus connection plug uncouples the PC (optional).

Items of equipment that have been switched off must be secured against being switched on again.

The Industrial PC’s power supply unit must be supplied with

24V

Do not exchange any parts when under power!

When components are being fitted or removed, the supply voltage must be switched off.

Fitting work on the Industrial PC can result in damage:

• If metal objects such as screws or tools fall onto operating circuit boards.

• If connecting cables internal to the PC are removed or inserted during operation.

• If plug-in cards are removed or inserted when the PC is switched on.

4 CP72xx

General Notes

Operator's obligation to exercise diligence

The operator must ensure that

• the Industrial PC is only used for its intended purpose (see Product

Description section);

• the Industrial PC is only operated in a sound condition and in working order;

• the instruction manual is in good condition and complete, and always available for reference at the place of installation of the Industrial PC;

• the Industrial PC is operated, maintained and repaired only by suitably qualified and authorized personnel.

• the personnel is instructed regularly about relevant occupational safety and environmental protection aspects, and is familiar with the operating manual and in particular the safety notes contained herein.

• none of the safety and warning notes attached to the Industrial PC are removed, and all notes remain legible.

National regulations depending on the machine type

Depending on the type of machine and plant in which the Industrial PC is used, national regulations governing the controllers of such machines will apply, and must be observed by the operator. These regulations cover, amongst other things, the intervals between inspections of the controller.

The operator must initiate such inspections in good time.

Warning

Only trained persons may open the Industrial PC housing!

The operator is responsible for ensuring that only trained electrical staff opens the housing of the Industrial PC.

Procedure in the event of a fault

In the event of faults at the Industrial PC, the list in the section

Troubleshooting can be used to determine the measures to be taken.

Operator requirements

Read the operating instructions

Anyone who uses the Industrial PC must have read these operating instructions.

Software knowledge Every user must be familiar with all the functions of the software installed

on the Industrial PC to which he has access.

CP72xx 5

Product Description

Appropriate Use

The CP72xx add-on PC with 3½” motherboard is designed for mounting

behind a Beckhoff Control Panel. Cooling is achieved via heat sink structure between the Control Panel and the add-on PC. A fan inside the closed housing ensures that the heat is distributed evenly.

The Industrial PC is designed for mounting arm installation.

Structure

Rear view of theCP72xx

Access to the connectors

In order to get access to the connectors, first unscrew the according M4cross-head screws (1) (see photo above). The plastic caps (2) can then be taken off easily.

View to the connectors

The picture shows the view to the connectors when the plastic caps are removed.

6 CP72xx

Product Description

Access to memory and battery

Removing the drive cover

After unscrewing the two Allen screws (see arrows) the drive cover can be taken off.

View to the hard-disk drive (optional) and the memory card

Removing the drive cover allows access to the IDE-hard-disk (1) (optional), the Compact-Flash-memory card (2) and the lithium battery of the system clock (3).

Removing the hard-disk drive and the memory card

The hard-disk drive and the memory card can now be pulled out. Here, changing the lithium battery is also possible.

The installation takes place in reverse order.

CP72xx 7

Product Description

Interfaces

Power supply

The power supply connection of the Industrial PC and the connection with the UPS (optional) is established via the power supply socket (X101).

Network connection

The Ethernet-interface with RJ-45-connector (X106) allows the PC to be connected to a network (LAN). In the basic configuration a Gigabit-port is available.

X101

106

Additional plug-in cards (optional)

Type plate

There are notes at the Industrial PC and in the connection area which provide information about the hardware configuration of the Industrial PC at the time it was supplied.

8 CP72xx

Installation Instructions

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical

data).

Transport

Despite the robust design of the unit, the components are sensitive to

strong vibrations and impacts. During transport, your Industrial PC should therefore be protected from excessive mechanical stress. Therefore, please use the original packaging.

Warning

Danger of damage to the unit! If the device is transported in cold weather or is exposed to extreme variations in temperature, make sure that moisture (condensation) does not form on or inside the device.

Prior to operation, the unit must be allowed to slowly adjust to room temperature. Should condensation occur, a delay time of approximately 12 hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:

1. Remove packaging.

2. Do not discard the original packaging. Keep it for future relocation.

3. Check the delivery for completeness by comparing it with your order.

4. Please keep the associated paperwork. It contains important information for handling the unit.

5. Check the contents for visible shipping damage.

6. If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service.

CP72xx 9

Installation Instructions

Installation of the PC

The Panel PC series CP72xx is designed for mounting arm installation. A

Control Panel is installed in the front of the IP 65 Panel PC.

The ambient conditions specified for operation must be observed (see the section Technical data).

Note

When the unit is installed in an enclosure, adequate space for ventilation and for opening the PC must be provided.

Please note the following points during installation of the PC:

• Position the PC in such a way that reflections on the screen are avoided as far as possible.

• Use the position of the screen as a guide for the correct installation height; it should be optimally visible for the user at all times.

• The PC should not be exposed to direct sunlight.

Warning

Extreme environmental conditions should be avoided as far as possible. Protect the rear of your PC from dust, humidity and heat.

The clearance above and below the housing must be at least 20 cm in order to ensure adequate ventilation of the PC.

The cooling ribs of the PC must not be covered.

Mounting arm installation

Rotatable mounting arm adapter

The industrial PC is designed for mounting arm installation using a 48 mm diameter mounting arm tube. The case features an integrated rotatable mounting arm adapter.

Rotatable and tiltable mounting arm adapter (optional)

The swivelling range of the tiltable mounting arm adapter (optional) amounts to approx. 45°.

~45°

10 CP72xx

Installation Instructions

Mounting arm installation For Installation the Industrial PC at the mounting arm, first push back the

red ring cover (1) (see arrows).

Now you get access to the allen head screws (2), with which the mounting arm tube is fixed in the adapter.

The picture shows the rotatable and tiltable mounting arm adapter (optional).

Earthing measures

Earthing measures Earthing connections dissipate interference from external power supply

cables, signal cables or cables to peripheral equipment.

The picture shows the earthing connection in the wiring area of the PC (see arrow). The earthing cable is laid through the support arm.

CP72xx 11

Installation Instructions

Power Supply Connection

Supplied mains power unit The Industrial PC is fitted with a 24 VDC power supply unit .

Optional an uninterruptible power supply (UPS) can be realized using the battery pack C9900-U330.

Danger

Danger of Explosion if using other battery packs!

Connecting Power Supply

The external wiring consists of the connection of the power supply, the

battery pack (optional) and the connection of customised components for shutting down the PC.

Cable Cross Sections

Note cable cross sections, avoid voltage drop!

For the connection of the power supply, wiring with a cable-cross-section of 1.0 mm2 must be used.

With bigger distances between voltage source and PC, you take the voltage drop as a function of the cable-cross-section as well as voltage fluctuations of your distribution voltage into account, so that is secured that the voltage doesn't fall under 22 V at the power supply.

Insert Fuse

The power supply must be protected with 10 A.

PC_ON, Power-Status

External wiring The circuit for shutting down the Industrial PC is realized using the input-

signal PC_ON and the output-signal Power-Status:

• The PC starts shutting down if 24 V exists at PC_ON, for example

using a switch.

• After shutting down, the output-voltage of 24 V at Power-Status is

switched to 0 V. This allows connecting an air gap switch for disconnecting the system from power supply. The maximum current loading of the Power-Status output is 0.5 A.

12 CP72xx

Installation Instructions

Pin assignment of the power supply connector

The power supply and the external circuit for switching the Industrial PC on

and off are connected via the 12-pole plug connector .

Pin assignment for connecting the power supply, the switch and the battery pack (optional)

View connector-sided

Connector 12-pole Coninvers RC-12P1N1126000

Pin Wire Function

1 1

2 2

Battery Pack (with UPS)

3 3

UPS+ (Output)

4 ye/gn 5 4

6 5

24 V DC Power Supply

7 6

PC_ON

8 7

Power-Status

Pre-assembled cable sets for the power supply

Pre-assembled power supply cables

For easy installation of the power supply there are pre-assembled connection cables of different length and with IP 65 connectors available (see table).

Male connector

Order number Denomination

C9900-K271 Power supply cable IP 65 for CP72xx, length 5 m, pre-

assembled, M23-female connector, screwable, 8-wire, second end open

C9900-K272 Power supply cable IP 65 for CP72xx, length 10 m, pre-

assembled, M23-female connector, screwable, 8-wire, second end open

C9900-K273 Power supply cable IP 65 for CP72xx, length 20 m, pre-

assembled, M23-female connector, screwable, 8-wire, second end open

Fitting the power supply cable with IP 65 connector

Basic configuration without connecting cable and connector

In the basic configuration of the Industrial PC there is no connection cable provided for connecting the power supply.

For connecting the power supply following Coninvers Connector Series RC 12-pole can be used:

• Coninvers female connector 12-pole with metric screw connection M16 Crimp Coninvers RM-12S1N8A1100, Beckhoff-No.: 048054

The connector and special tools for the assembly are available via the company Coninvers http://www.coninvers.com

as well as different

distributors.

CP72xx 13

Installation Instructions

Wiring diagram

Wiring according to the wiring diagram (the circuit of PC_ON and Power-

Status is symbolical):

Wiring diagram power supply and external wiring

14 CP72xx

Installation Instructions

Connecting the Network

Pre-assembled network cables

For easy installation of the network connection there are pre-assembled connection cables of different length and with IP 65 – RJ45 connectors available (see table). In addition to the specified network cables, cables for further configuration are available.

Order number Denomination

C9900-K281 Network cable for CP72xx, length 3 m, pre-assembled,