Notes on the documentation 2
Liability conditions 2
Description of safety symbols 2
Basic safety measures 3
Operator’s obligation to exercise diligence 4
Operator requirements 4
UL-Certificate of Compilance 4
2.
Product Description 5
Appropriate Use 5
Connections 5
Pin assignment 5
Connector description 6
Serial interface 6
Power supply 6
Network interfaces 6
USB interfaces 6
Protective Earthing 6
3.
Installation Instructions 7
Transport and Unpacking 7
Transport 7
Unpacking 7
Installation of the PC in the control cabinet 8
Protective Earthing 8
Assembly dimensions 9
Mounting of the Built-in Panel PC 10
Connecting the Built-in Panel PC 11
Connecting cables 11
Protective Earthing 11
4.
Operating Instructions 12
Switching the Built-in Panel PC on and off 12
Operation 12
Keyboard codes 12
Compact Flash memory card 14
Servicing and maintenance 15
Cleaning the Built-in Panel PC 15
Servicing 15
Replacement of the Battery 15
Replacing the fluorescent lamps in the display 15
Lamp sets 16
Emergency procedures 16
Shutting down 16
Disposal 16
5.
Troubleshooting 17
Fault correction 17
Beckhoff Support & Service 18
Beckhoff branches and partner companies 18
Beckhoff Headquarters 18
Beckhoff Support 18
Beckhoff Service 18
6.
Appendix 19
Technical data 19
Approvals 19
FCC: Federal Communications Commission Radio Frequency Interference
Statement 19
FCC: Canadian Notice 19
CP67xx 1
General Notes
General Notes
Notes on the documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For this reason, the
documentation may not always be have been fully checked for consistency
with the performance data, standards or other characteristics described.
None of the statements in this manual represent a guarantee for as set out
in § 443 of the German Civil Code or a statement about the assumed use
according to the contract as set out in § 434 para. 1 clause 1 no. 1 of the
German Civil Code. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No
claims for the modification of products that have already been supplied
may be made on the basis of the data, diagrams and descriptions in this
documentation.
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
This symbol is intended to highlight risks for the life or health of personnel.
This symbol is intended to highlight risks for equipment, materials or the
environment.
This symbol indicates information that contributes to better understanding.
i
Danger
Warning
Note
2 CP67xx
General Notes
Basic safety measures
Only switch the PC off after
closing the software
Warning
Danger
i
Note
Before the Built-in Panel PC is switched off, software that is running
must be properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the
section Switching the Built-in Panel PC on and off.
Before opening the housing, and whenever the Built-in Panel PC is
not being used for control purposes (such as during functional
checks after a repair), all parts of the equipment must first be
switched off, after which the Built-in Panel PC is to be disconnected
from the equipment.
Disconnect the device by unplugging the connectors on the rear side of the
Built-in Panel PC.
Items of equipment that have been switched off must be secured
against being switched on again.
Displays used for the Built-in Panel PC’s LC-display are operated with a
voltage of up to 1000 V, depending on type. For that reason:
The supply voltage must be disconnected before the housing of the
Built-in Panel PC is opened!
Assembly work on the Built-in Panel PC during operation may damage the
device:
• if metal objects such as screws or tools fall onto operating circuit
boards.
• if connecting cables internal to the Built-in Panel PC are removed
or inserted during operation.
CP67xx 3
General Notes
Operator’s obligation to exercise diligence
The operator must ensure that
• the Industrial PC is only used for its intended purpose (see Product
Description section);
• the Industrial PC is only operated in a sound condition and in
working order;
• the instruction manual is in good condition and complete, and
always available for reference at the place of installation of the
Industrial PC;
• the Industrial PC is operated, maintained and repaired only by
suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Industrial PC
are removed, and all notes remain legible.
National regulations
depending on the machine
type
Warning
Procedure in the event of a
fault
Depending on the type of machine and plant in which the Industrial PC is
used, national regulations governing the controllers of such machines will
apply, and must be observed by the operator. These regulations cover,
amongst other things, the intervals between inspections of the controller.
The operator must initiate such inspections in good time.
Only trained persons may open the Industrial PC housing!
The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.
In the event of faults at the Industrial PC, the list in the section
Troubleshooting can be used to determine the measures to be taken.
Operator requirements
Read the operating
instructions
Software knowledge
Anyone who uses the Industrial PC must have read these operating
instructions.
Every user must be familiar with all the functions of the software installed
on the Industrial PC to which he has access.
UL-Certificate of Compilance
We herewith confirm that the Built-in Panel PC CP67xx of Beckhoff
Automation GmbH meets the requirements of the Underwriters
Laboratories Inc.
Certificate Number: 280607 – E220403
Report Reference: E220403, April 16th, 2007
Issue Date: 2007 June 28
Standards for Safety
4 CP67xx
The correspondance of the mentioned product with these requirements is
proved by the fact that this product meets with the following single
standards:
• UL 60950-1, 1st Edition, 2006-07-07 (Information Technology
Equipment – Safety - Part 1: General Requirements)
Technology Equipment - Safety - Part 1: General Requirements)
®
(UL)-standard:
Product Description
Product Description
Appropriate Use
The CP67xx Built-in Panel PC is designed for industrial application in
machine and plant engineering. In addition to the integrated PC, a TFT
display, touch screen/ pad (optional) and a PC keyboard (optional) are
accommodated in an aluminum housing. The Panel PC is installed in the
front of control cabinets.
Do not use the Built-in
Panel PC in areas of
explosive hazard
The Built-in Panel PC must not be used where there is a risk of
explosion.
USB Type-A twin circuit board mounting
(FCI 72309-0030B USB Double Receptacle
A-Type)
PinSignal PinSignal
1
5V
2
D-
3
D+
4
GND
Connector description
Serial interface
COM1
Power supply
Network
USB1 – USB2
Protective Earthing
Serial interface
The Built-in Panel PC is equipped with a COM1 (X 100) serial interface
(Type RS232) for the connection of serial peripheral devices.
Power supply
The power supply for the Built-in Panel PC is established via the Cage
clamp socket (X 101).
A power supply connector is provided with the Built-in Panel PC.
Network interfaces
The RJ-45 sockets (X 102, X 103) enable connection of the Built-in Panel
PC to an Ethernet network.
USB interfaces
The two USB2.0 interfaces (X 104, connector type A) are used for
connecting peripheral devices with USB connection.
Protective Earthing
The low resistance protective earthing connection is
established via the ground bolt, which is located at the rear of
the housing.
6 CP67xx
Installation Instructions
Installation Instructions
Please also refer to chapter General Notes.
Transport and Unpacking
The specified storage conditions must be observed (see chapter Technical
data).
Transport
Despite the robust design of the unit, the components are sensitive to
strong vibrations and impacts. During transport, your Industrial PC should
therefore be protected from excessive mechanical stress. Therefore,
please use the original packaging.
Danger of damage to the unit!
Warning
If the device is transported in cold weather or is exposed to extreme
variations in temperature, make sure that moisture (condensation) does not
form on or inside the device.
Prior to operation, the unit must be allowed to slowly adjust to room
temperature. Should condensation occur, a delay time of approximately 12
hours must be allowed before the unit is switched on.
Unpacking
Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for future relocation.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important
information for handling the unit.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the
contents and your order, you should notify Beckhoff Service.
CP67xx 7
Installation Instructions
Installation of the PC in the control cabinet
The Built-in Panel PC CP67xx is designed for mounting in control cabinets
in machine and plant engineering applications.
The ambient conditions specified for operation must be observed (see the
section on Technical data).
Preparation of the control
cabinet
i
Note
Warning
Installation in a control
cabinet wall
The control cabinet wall must be prepared with the required mounting
opening for the computer unit according to the Built-in Panel PC’s
dimensions.
When the unit is installed in an enclosure, adequate space for
ventilation must be provided.
Please note the following points during installation of the Built-in Panel PC:
• Position the Panel PC in such a way that reflections on the screen are
avoided as far as possible.
• Use the position of the screen as a guide for the correct installation
height; it should be optimally visible for the user at all times.
• The Panel PC should not be exposed to direct sunlight.
• When the unit is in its mounting position, the ventilation openings must
not be obstructed.
Extreme environmental conditions should be avoided as far as
possible. Protect the rear of your PC from dust, humidity and heat.
Proceed as follows:
1. Insert the Built-in Panel PC at the intended control cabinet wall position
and protect it from falling out, prior to final mounting.
2. Release the clamping levers with a No. 3 Allen key, turn the clamping
levers to the side through 90° and retighten the screws.
Protective Earthing
Protective Earthing
The low resistance protective earthing connection is
established via the ground bolt, which is located at the rear of
the housing.
8 CP67xx
Installation Instructions
Assembly dimensions
The assembly of the unit must take place with the orientation diagrammed
here.
Warning
The figure shows the dimensions of the Built-in Panel PCs. Please refer to
Please refer to the tables for the Built-in Panel PC cutout dimensions.
Mounting of the Built-in
Panel PC
Release clamping levers,
Folding them out
Insert the Built-in Panel PC into
the cutout.
Release the clamping levers
with a No. 2.5 Allen key.
Turn the clamping levers to the
side through 90°
and retighten them.
and retighten the screws.
10 CP67xx
Installation Instructions
Connecting the Built-in Panel PC
The Built-in Panel PC must never be connected or disconnected in an area
Danger
Warning
Protective Earthing
that is subject to explosion hazard! Risk of explosion!
The mains plug of the Panel PC must be disconnected!
Please read the documentation for the external devices prior to connecting
them.
During thunderstorms, plug connector must neither be inserted nor
removed.
When disconnecting a plug connector, always handle it at the plug. Do not
pull the cable!
Connecting cables
The connections are located at the rear of the Built-in Panel PC and are
documented in the Product Description section.
When connecting cables to the Panel PC, please adhere to the following
order:
• Disconnect the Panel PC from the power supply.
• Connect all cables at the Panel PC and at the devices to be
connected.
• Ensure that all screw connections between connectors and
sockets are tight!
• Reconnect all devices to the power supply.
Protective Earthing
The low resistance protective earthing connection is
established via the ground bolt, which is located at the rear of
the housing.
CP67xx 11
Operating Instructions
Operating Instructions
Please also refer to chapter General Notes.
Switching the Built-in Panel PC on and off
Switch on
Shutting down and
switching off
The Built-in Panel PC does not have its own mains power switch. As soon
as the power supply is switched on the Panel PC is activated.
Control software, as typically applied in Industrial PCs, enables the
assignment of different rights to all users. A user who is not entitled to shut
down the software may not switch off the Built-in Panel PC as an attempt
to shut it down when the software is running could result in the loss of
software data on the Compact Flash memory card (CF card).
First shut down, then switch off the Panel PC!
Warning
Warning
Operation
i
Note
Type-dependent number of
keys
Operation
Hom eEn d
Pg UpPg Dn
If the Built-in Panel PC is shut down while the software is writing a file onto
the CF Card memory card, the file will be destroyed. Control software
typically writes something to the CF card every few seconds, so that the
probability of causing damage by switching off while the software is running
is very high.
When you have shut down the Panel PC, you have to switch off power
supply for at least 10 seconds before rebooting the system.
After resetting power supply the Panel PC will start booting automatically.
Operation
The Built-in Panel PC’s membrane keypad may only be actuated by
fingertips.
Attempts to actuate it with other objects can easily result in the destruction
of the device. Neither may the membrane keypad be operated with a touch
screen pen.
The touch screen may only be actuated by finger tips or with the touch
screen pen. The operator may wear gloves but there must be no hard
particles such as metal shavings, glass splinters embedded in the glove.
Keyboard codes
Depending on the precise type, the Control Panel can have fewer keys
than those described here.
The cursor is the blinking character that marks the point at which the next
character entered will be displayed. The cursor is also known as the
insertion point. The cursor keys each move the cursor one place in the
associated direction.
The Home key moves the cursor to the beginning of the line, while the End
key moves it to the end of the line.
The Pg Up key scrolls one page back, the Pg Dn key scrolls one page
forward.
The Tab key takes the cursor to the next input field, while Shift and Tab
moves to the previous input field.
12 CP67xx
Operating Instructions
The mouse cursor can be moved over the screen with the aid of the touch
L
Del
Ins
Pr i n t
Pau se
En t e r
R
screen or of the touch pad (optional). The keys correspond to the left and
right hand keys of a Microsoft mouse.
The Del key deletes the character to the right of the cursor.
The Ins key causes characters to the right of the cursor to be overwritten.
The overwrite mode is cancelled by pressing the key again.
Print-Screen prints a hard copy of a text screen on the printer.
The Pause key stops the computer until another key is pressed (only under
MS-DOS).
Your input is confirmed with the Enter key.
Backspace deletes the character to the left of the cursor.
Sh i f t
Ca p s
Lock
Ct r lAl t
If the Shift key is pressed at the same time as another key, then instead of
the numbers you obtain the character printed above the number, and you
obtain upper case letters instead of lower case letters.
Pressing the Caps Lock key once activates and locks the Shift key.
Pressing the Shift key cancels this function.
Rather like the effect of the Shift key, Ctrl and Alt also change the meaning
of another key that is pressed at the same time.
This key brings up the Start menu of the operating system in use (Windows
95, 98, ME, NT, 2000, XP).
Pressing this key opens the property sheet of the active (or marked) object.
Esc
The Esc key has the effect of closing dialog windows and of interrupting
some of the computer’s working operations.
All other keys bring the character printed on them onto the display at the
2
position of the cursor.
The meaning of the function keys, F1 to F10, is determined by the software
QW
F1F2F3F4
...
!
1
@
and is displayed at the bottom edge of the display.
F5F6F7F8
F9F1 0F1 1F1 2
Ei n s ch u b
St r e i f e n
Ei n s ch u b
St r e i f e n
Ei nschub
St r e i f e n
Ein sch ub
St r e i f e n
The function of the special keys above the display is also determined by
the software. The function is displayed at the top edge of the display.
The special keys each have an orange LED controlled by the software.
CP67xx 13
Operating Instructions
Compact Flash memory card
Compact Flash memory
card
Removing the cover
A Compact Flash memory card (CF card) is located behind a cover at the
rear of the Built-in Panel PC. It is provided to save the operating system.
Only use memory cards with extended temperature ranges according to
industrial standards!
To change the CF card, first of all unscrew the two screws (see above
photo) with a crosstip screwdriver. The aluminum cover can be removed
and enables access to the memory card and the battery (see below photo).
Removing the CF card
Warning
Insertion of CF card
battery
The CF card can be removed with due care along the guides.
Avoid any use of force! Otherwise the contact pins may be damaged!
Installation is in reverse of the above order.
CF card
14 CP67xx
Operating Instructions
Please also refer to chapter General Notes.
First switch off the Built-in
Panel PC
The front of the Built-in Panel PC can be cleaned with a soft, damp
Servicing and maintenance
Cleaning the Built-in Panel PC
Switch off the Built-in Panel PC and all devices connected to it, so that
keys cannot be unintentionally actuated.
cleaning cloth. Do not use any aggressive cleaning materials, thinners,
scouring material or hard objects that could cause scratches.
Servicing
i
Note
Since fluorescent lamps represent a consumable item in a display, they
i
Note
Replacement for the
12 inch display
The Built-in Panel PC is maintenance-free.
Replacement of the Battery
A lithium battery is installed in the Panel PC to buffer data. This battery can
be replaced and is located beside the CF card (see chapter Compact Flash
Beckhoff offers you comprehensive technical assistance, helping you not
only with the application of individual Beckhoff products, but also with wideranging services:
• worldwide support
• design, programming and commissioning of complex automation
Quote the project number If servicing is required, please quote the project number of your product.
+49(0)5246/963-460
for Beckhoff components there.
18 CP67xx
Appendix
Appendix
Technical data
Dimensions
Operation in areas that are
subject to explosion hazard
The following conditions must be observed during operation:
Environmental conditions
Shock resistance Sinusoidal vibration:
Protection class
Power supply
EMC compatibility
Transport and storage
Dimensions (W x H x D): see section Assembly dimensions
The Built-in Panel PC must not be used where there is a risk of
explosion.
Ambient temperature: 0 to 55°C
Atmospheric humidity: Maximum 95%, non-condensing
(EN 60068-2-6)10 to 58 Hz:0.035 mm
58 to 500 Hz: 0.5 G (~ 5 m/ s2)
Impact:
(EN 60068-2-27/ 29)5 G (~ 50 m/ s²), duration: 30 ms
Front side: IP65
Rear side: IP20
Supply voltage: 24 V
Power consumption: approx. 23 W with 6.5“ display
approx. 27 W with 12“ display
approx. 38 W with 15“ display
approx. 45 W with 19“ display
Resistance to interference: conforms to EN 61000-6-2
Emission of interference: conforms to EN 61000-6-4
The same values for atmospheric humidity and shock resistance are to be
observed during transport and storage as in operation. Suitable packaging
of the Built-in Panel PC can improve the resistance to impact during
transport. The ambient temperature during storage and transport must be
between -20°C and +65°C.
(20.4 – 28.8 VDC)
DC
i
Note
FCC Approval for USA
FCC Approval for Canada
Pixel errors in the TFT display are production-caused and represent
no complaint-reason!
Approvals
FCC: Federal Communications Commission
Radio Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own
expense.
FCC: Canadian Notice
This equipment does not exceed the Class A limits for radiated emissions
as described in the Radio Interference Regulations of the Canadian
Department of Communications.
CP67xx 19
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